SAC MAXI-MIXER 4500 Operator'S Manual Download

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877 1st Ave. N.W. | Sioux Center, IA 51250 | Toll Free: 1.866.722.1488 | siouxautomation.com

OPERATION

REPLACEMENT PARTS

READ complete manual CAREFULLY

BEFORE attempting operation.

OPERATORS MANUAL

4500 TRAILER

MON600145 Rev U 8/04/21

AXI

-M

IXER

Summary of Contents for MAXI-MIXER 4500

Page 1: ...ioux Center IA 51250 Toll Free 1 866 722 1488 siouxautomation com OPERATION REPLACEMENT PARTS READ complete manual CAREFULLY BEFORE attempting operation OPERATORS MANUAL 4500 TRAILER MON600145 Rev U 8...

Page 2: ...11 6 14 MON900498 ADD MON901004 MON901004 1 TO SALES OPTIONS K 01 06 16 REVIEWED AND UPDATED ALL DRAWINGS AND BILLS OF MATERIALS ADDED ROUGHAGE KIT ADDED SLAT DISCHARGE BASE ASSY S ADDED SCALE KITS L...

Page 3: ...nsurethatanybodypresentisclearbeforeapplyingpowertoanymachineryusedinconjunc tion with wagon box or when moving box Never allow anyone in near or on mixing chamber during mixing transporting or unload...

Page 4: ...peration Your model and serial numbers can be located on the front left hand side of the mixer Please copy this information and write them down inside of this manual This will allow easy reference if...

Page 5: ...________________________________ _______________________________________________________________________________________________________ _______________________________________________________________...

Page 6: ...jury or death This signal word is to be limited to most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous si...

Page 7: ...MANUAL AND HAVE DEVELOPED ATHOROUGH UNDERSTANDING OFTHE SAFETY PRECAUTIONS AND PROPER OPERATIONAL PROCEDURES Do not paint over remove or deface any safety signs or warning decals on your equipment Ob...

Page 8: ...with certain materials which may require specific safety equipment relative to handling of such materials Keep wheel and lug nuts tightened to specified torque Assure that agricultural implment tires...

Page 9: ...ehicle at safe speeds Avoid overhead wires or other obstacles Contact with overhead lines could cause serious injury or death Avoid loose gravel rocks and holes they can be dangerous for equipment ope...

Page 10: ...or towing vehicle set brakes shut off engine and remove the ignition key Store unit in an area away from human activity Do not park equipment where it will be exposed to livestock for long periods of...

Page 11: ...ing Exhaust fumes may cause asphyxiation Before working on this machine stop towing vehicle set brakes shut off engine and remove ignition key Always use safety support and block wheels Never use a ja...

Page 12: ...50 200 225 300 3 4 165 225 290 390 400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Torquefiguresindicatedare valid for non greased or non oiled threads and heads unless otherwise specfi...

Page 13: ...for correct magnet and discharge angle Remove or loosen the upper bolts pivot the tip off to the desired angles and reinstall or retighten all bolts POWER CHUTE ADJUSTMENT OPTIONAL To avoid personal i...

Page 14: ...GENERAL When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts To help avoid serious accidents please read and...

Page 15: ...nding Example dry commodities first corn silage second haylage last 4 Finish Loading Wet Commodities Any other wet feeds may be added at this time 5 Add Liquid Ingredients If ration includes water add...

Page 16: ...ecessary Frequently check the clevis attaching bolts for tightness and that the clevis is secure Worn or damaged bolts must be replaced INSPECT AND ADJUST MAINTENANCE Wheel Bolts must be kept properly...

Page 17: ...y or whenever contaminated Before operating a new mixer the roller chains should be liberally lubricated and then the unit operated under a no load condition This break in period will allow the roller...

Page 18: ...cate the gears and bearings to protect them from corrosion For longer periods out of service the gear case should be completely filled with oil MAINTENANCE Oil Type Any oil which meets EP Extreme Pres...

Page 19: ...DECAL MAXI 4700 WHITE 18 2 2 2 2 DEC795 DECAL NUT LUG CHECK 19 80 80 80 80 DECREFLECTAPE TAPE REFLCTV 2 RED WHT 20 1 1 1 1 DECSMV DECAL VEHICLE SLOW MOVE VINYL 21 1 1 1 1 STI702174 REFLCTR RECT AMBER...

Page 20: ...9 1 1 MON700908 DOOR LINKAGE ARM 50 2 2 MON701059 FLANGE BEARING 51 1 1 MON701260 TOP LH AUGER 52 1 1 MON701270 BOTTOM RH AUGER 53 1 0 MON701732 1 4500 BODY WLD W SS LINER 54 0 1 MON701732 2 4500 BODY...

Page 21: ...68 38 39 67 31 43 70 81 82 82 30 28 87 60 77 77 77 6 42 42 40 26 46 33 52 51 34 60 87 3 37 8 87 4 2 58 86 80 NOTE 21 69 1 SHIM AS NEEDED 2 SEAL PLANETARY ALL OILBATH SPACERS BEARINGS GREASE ZERKS WITH...

Page 22: ...FLANGES WEATHERSTRIP TO BE PLACED ON OUTWARD FLANGE ON REAR OF BOX NOTE DOORS REMOVED FOR CLARITY 76 24 62 5 15 45 87 60 56 7 65 66 BOTTOM VIEW 65 11 71 SEE NOTE 12 NOTE SEAL PLANETARY ALL OILBATH SP...

Page 23: ...Page 23 READ complete manual CAREFULLY MON901113 4500 BASE ASSEMBLY 9 13 9 78 83 63 10 83 REAR VIEW SHOWING ITEMS ATTACHED TO DOORS 8 00 20 00 15 66 2 69 20 00 2 00 15 66 8 75...

Page 24: ...24 READ complete manual CAREFULLY 8 6 5 1 10 2 15 11 14 4 13 17 3 16 12 17 9 7 MON901113 4500 MON901114 4600 NOTE THIS KIT FOR THE DOORS IS AFTER SERIAL NUMBER N089XX MON701739 4500 4600 DOOR KIT CAM...

Page 25: ...KAGE ARM 52 2 MON701059 FLANGE BEARING 53 1 MON701260 NOTE 1 TOP LH AUGER 54 1 MON701270 NOTE 1 BOTTOM RH AUGER 55 1 MON800308 END CAP 56 1 MON800531 MANUAL CANISTER 57 4 NUT12LOCKNC 1 2 LOCK NUT 58 4...

Page 26: ...71 20 SEE NOTE 1 SEE NOTE 1 1 SHIM AS NEEDED 2 SEAL PLANETARY ALL OILBATH SPACERS BEARINGS GREASE ZERKS WITH SILICONE 87 61 88 SEE NOTE 1 52 25 26 27 5 26 30 20 NOTE 23 26 28 24 62 79 62 79 62 20 81...

Page 27: ...nual CAREFULLY MON900489 BASE ASSEMBLY 73 SEE NOTE 76 89 75 78 2 65 48 85 58 57 46 47 2 49 66 12 50 21 81 87 74 74 51 89 10 11 NOTE SEAL PLANETARY ALL OILBATH SPACERS BEARINGS GREASE ZERKS WITH SILICO...

Page 28: ...Page 28 READ complete manual CAREFULLY 3 MON900436 4600 5 5 8 1 7 6 2 MON900489 4500 4 NOTE THIS KIT FOR DOORS IS BEFORE AND UP TO SERIAL NUMBER N089XX MON701740 4500 4600 DOOR KIT MULTI CLIP LATCH...

Page 29: ...________________________________ _______________________________________________________________________________________________________ _______________________________________________________________...

Page 30: ...16X12 5 16X1 2 ALLEN SCREW 51 10 SPCABLETIEHVY CABLE TIE 52 50 SPCABLETIEMED CABLE TIE 53 1 SPMB1024X34 10 24 X 3 4 MACHINE BOLT ITEM MON900498 QTY MON900498 1 QTY PART DESCRIPTION 54 96 STI700221 HYD...

Page 31: ...56 1 41 56 2 41 20 14 55 55 56 3 41 9 9 46 37 18 40 39 32 D 34 26 B 36 10 47 10 47 8 7 C A 5 42 33 38 4 58 8 58 43 45 55 55 56 44 41 56 2 41 10 6 44 15 44 21 53 25 47 2 41 16 16 30 49 49 57 35 8 00 B...

Page 32: ...5 8 6 1 2 BOLT 4 1 JACK190706 7000 LB JACK 5 1 MON701717 SUBFRAME WELDMENT 6 1 MON800489 PINTLE HITCH 7 1 MON800538 SAFETY CHAIN 8 2 MON900808 WHEEL HUB ASSEMBLY 9 3 NUT1NF 1 NUT 10 1 NUT34LOCKNF 3 4...

Page 33: ...621HC DUST CAP 3 10 NUT34LUG LUG NUT 4 1 SELCR33772 OIL SEAL 5 1 TIM33275 BEARING 6 1 TIM33462 BEARING CUP 7 1 TIM453A BEARING CUP 8 1 TIM460 BEARING FILL CAVITY BETWEEN 1 4 5 3 BEARINGS WITH GREASE 2...

Page 34: ...RIPTION 1 4 KN174724 LIGHT CONNECTOR 2 4 KN174725 OVAL LIGHT GROMMET 3 1 MON900441 WIRE HARNESS 4 7 SPB14418 ROUND LIGHT GROMMET 5 2 SPM821A7 AMBER OVAL LIGHT 6 2 SPM821R7 RED OVAL LIGHT 7 24 STI12SHR...

Page 35: ...2 16 STI14SHRINK 1 4 HEAT SHRINK TUBING 3 18 STI34SHRINK 3 4 HEAT SHRINK TUBING 4 96 STI700980 WIRE LOOM 5 676 STICORD184SO 18 GAUGE 4 CONDUCTOR CORD 6 1 VM900194 POWER WIRE HARNESS RED STICORD184SO...

Page 36: ...GHT 6 1 SAC14844 5 8 LEFT HAND FLIGHT 7 2 SAC26031 KNIFE PADDLE 8 2 SAC26084 3 8X3 BAR 9 1 SAC26118 AUGER SHAFT 10 32 SAC73308 LEFT HAND AUGER KNIFE 11 9 SAC73309 RIGHT HAND AUGER KNIFE ITEM QTY PART...

Page 37: ...AUGER TUBE 3 1 SAC14726 LEFT HAND FLIGHT 4 4 SAC14727 RIGHT HAND FLIGHT 5 3 SAC26031 PADDLE KNIFE 6 3 SAC26084 3 8X3 BAR 7 1 SAC26118 AUGER SHAFT 8 4 SAC73308 LEFT HAND AUGER KNIFE 9 27 SAC73309 RIGHT...

Page 38: ...DESCRIPTION 1 32 BLT12X112SFH 1 2X1 1 2 SFH BOLT 2 32 NUT12LOCKNF 1 2 LOCK NUT FINE THD 3 4 SAC73067 RH AUGER KNIFE 4 12 SAC73068 LH AUGER KNIFE Page 38 OPERATION REPLACEMENT PARTS READ complete manu...

Page 39: ...________________________________ _______________________________________________________________________________________________________ _______________________________________________________________...

Page 40: ...N 1 24 BLT12X114NC 1 2X1 1 4 BOLT 2 2 BLT14X112EL 1 4X1 1 2 ELEVATOR BOLT 3 6 BRG80MM4GR45 GREASABLE BEARING FLANGE 4 6 BRG80MSC2 BEARING FLANGE 5 6 BRGHPS104TR BEARING 6 24 NUT12NC 1 2 NUT 7 2 NUT14N...

Page 41: ...TUBE ITEM QTY PART DESCRIPTION 1 1 HYDMC8410 10 HYDRAULIC CYLINDER 2 1 SAC75954 DISCHARGE ASSEMBLY ITEM QTY PART DESCRIPTION 1 24 BLT12X114NC 1 2X1 1 4 BOLT 2 2 BLT14X112EL 1 4X1 1 2 ELEVATOR BOLT 3 6...

Page 42: ...TUBE ITEM QTY PART DESCRIPTION 1 1 HYDPMC9012 12 HYDRAULIC CYLINDER 2 1 SAC75960 DISCHARGE ASSEMBLY ITEM QTY PART DESCRIPTION 1 24 BLT12X114NC 1 2X1 1 4 BOLT 2 2 BLT14X112EL 1 4X1 1 2 ELEVATOR BOLT 3...

Page 43: ...E PIN 9 1 SAC74177 DISCHARGE SHELL WELDMENT 10 1 SAC74178 CHUTE WELDMENT 11 2 SAC75959 SUPPORT CHAIN 12 3 SPLPN71614 LYNCH PIN 13 2 SPMAGNET1850 MAGNET 14 9 WSH14FENSS 1 4 FENDER WASHER 15 2 WSH14FLAT...

Page 44: ...OD 10 1 1 MON701445 HYDRAULIC HOSE 11 1 1 MON701446 HYDRAULIC HOSE 12 1 1 MON800026 1 4X1 4X1 KEY 13 1 0 MON900838 39 SLAT DISCHARGE ASSY 0 1 MON900838 1 39 STAINLESS DISCHARGE ASSY 14 1 1 MON900839 M...

Page 45: ...6 1 1 MON700143 DRIVE COUPLER 7 1 1 MON800026 1 4X1 4X1 KEY 8 1 0 MON900838 39 SLAT DISCHARGE ASSY 0 1 MON900838 1 39 STAINLESS DISCHARGE ASSY 9 2 2 NUT14NC 1 4 NUT 10 4 4 NUT38NC 3 8 NUT 11 2 2 SAC7...

Page 46: ...CARRIAGE BOLT 3 2 2 BRGFYG220N 3 BOLT FLANGE BEARING 4 2 2 MON100866 5 16X2 1 2 SQUARE KEY 5 1 0 MON103320 DISCHARGE PAN 0 1 MON103320 1 STAINLESS DISCHARGE PAN 6 1 1 MON103335 DRIVE SHAFT 7 1 1 MON7...

Page 47: ...701550 HYDRAULIC HOSE 11 1 1 MON701551 HYDRAULIC HOSE 12 1 1 MON800026 1 4X1 4X1 KEY 13 1 1 MON900839 MAGNETIC FLIP CHUTE 14 1 0 MON900846 48 DISCHARGE ASSY 0 1 MON900846 1 48 STAINLESS DISCHARGE ASSY...

Page 48: ...0925 DRIVE MOTOR BRACKET 6 1 1 MON700143 DRIVE COUPLER 7 1 1 MON800026 1 4X1 4X1 KEY 8 1 0 MON900846 48 SLAT DISCHARGE ASSY 0 1 MON900846 1 48 STAINLESS DISCHARGE ASSY 9 2 2 NUT14NC 1 4 NUT 10 4 4 NUT...

Page 49: ...6X2 1 2 SQUARE KEY 5 1 0 MON103353 DISCHARGE PAN 0 1 MON103353 1 STAINLESS DISCHARGE PAN 7 1 1 MON700511 FLOOR EXTENSION 8 1 0 MON701338 DISCHARGE SHELL 0 1 MON701338 1 STAINLESS DISCHARGE SHELL 9 1 1...

Page 50: ...01445 HYDRAULIC HOSE 11 1 1 MON701446 HYDRAULIC HOSE 12 1 1 MON800026 1 4X1 4X1 KEY 13 1 1 MON900839 MAGNETIC FLIP CHUTE 14 1 0 MON901005 34 DISCHARGE ASSY 0 1 MON901005 1 34 STAINLESS DISCHARGE ASSY...

Page 51: ...E KEY 5 1 1 MON103335 DRIVE SHAFT 6 1 0 MON104200 DISCHARGE PAN 0 1 MON104200 1 STAINLESS DISCHARGE PAN 7 1 1 MON700511 FLOOR EXTENSION 8 1 0 MON701601 DISCHARGE SHELL 0 1 MON701601 1 STAINLESS DISCHA...

Page 52: ...HYDRAULIC HOSE 16 2 MON701361 HYDRAULIC HOSE 17 2 MON701362 HYDRAULIC HOSE 18 1 MON701644 HYDRAULIC HOSE 19 1 MON701646 HYDRAULIC HOSE 20 1 MON800301 NEEDLE VALVE 21 1 MON800637 RELIEF VALVE ITEM QTY...

Page 53: ...DRAULIC ELBOW ADAPTER 11 1 HYD6804 6 6 TEE HYDRAULIC ADAPTER 12 2 HYDFC10 CHECK VALVE 13 2 HYDS7115 COUPLER 14 2 MON700319 HYDRAULIC HOSE 15 1 MON700368 VALVE COVER 16 1 MON700563 VALVE ASSEMBLY 17 1...

Page 54: ...0563 VALVE ASSEMBLY 19 1 MON700564 SWITCHBOX ASSEMBLY 20 2 MON700567 HYDRAULIC HOSE 21 1 MON700569 HYDRAULIC HOSE 22 1 MON701644 HYDRAULIC HOSE 23 1 MON701645 HYDRAULIC HOSE 24 1 MON800301 NEEDLE VALV...

Page 55: ...19 1 NUT1NC 1 NUT 20 1 SPK60B17X1 SPROCKET 21 1 WSH1LOCK 1 LOCK WASHER 22 1 WSH12FLAT 1 2 FLAT WASHER 23 1 WSH516FLAT 5 16 FLAT WASHER 24 1 WSH516LOCK 5 16 LOCK WASHER DISCHARGE HYDRAULIC ASSEMBLIES...

Page 56: ...1 MON800301 NEEDLE VALVE 22 1 MON800637 RELIEF VALVE 23 1 MON900556 DISCHARGE MOTOR ASSEMBLY 24 6 NUT516NC 5 16 NUT 25 1 SPK60B17X1 SPROCKET 26 2 WSH14LOCK 1 4 LOCK WASHER 27 1 WSH12FLAT 1 2 FLAT WAS...

Page 57: ...HYDRAULIC ELBOW FITTING 13 1 HYD6804 6 6 HYDRAULIC TEE ADAPTER 14 4 HYDS7115 COUPLER TIP 15 1 MON102236 SOLENOID VAVLE BRACKET 16 4 MON700184 HYDRAULIC HOSE 17 1 MON700368 VALVE COVER 18 1 MON700963...

Page 58: ...FLANGE MAGNET 13 1 SCAECG572 DIODE 14 1 SCAHOFA604LP JUNCTION BOX 15 1 SCASPDT12MOM MOMENTARY SWITCH 16 2 SCASPDTMOM TOGGLE SWITCH 17 2 SCASPSTSC ON OFF TOGGLE SWITCH 18 8 SPMB440X12 4 40 X 1 2 MACHIN...

Page 59: ...1 PTO22275 PTO CROSS KIT 4 1 PTO2610015 SLIDE LOCK REPAIR KIT 5 1 PTO350112450 YOKE 6 1 PTO4030005 35R SHEAR BALL ITEM QTY PART DESCRIPTION A 1 MON800418 FRONT PTO HALF B 1 MON800419 REAR PTO HALF 1 1...

Page 60: ...QTY PART DESCRIPTION A 1 MON800564 FRONT PTO HALF B 1 MON800474 REAR PTO HALF 1 1 PTO0315450 35SERIES CROSS 2 1 MON800565 20SPLINE YOKE 3 1 PTO9121458 PTO CROSS KIT 4 1 PTO1915126 BEARING SHIELD 5 1 M...

Page 61: ...XI 4500 EXT TOP 8 6 524 MON800441 BELTING 8 53 4PLY 7 62 NUT516NC NUT HEX 5 16 NC G5 8 24 SP14X1TS SCREW HEX 1 4 1 DRLLNG 9 62 WSH516FLAT WSH FLAT 5 16 10 62 WSH516LOCK WSH LOCK 5 16 INSTALLATION INST...

Page 62: ...K LOADCELL 5 1 SCA404930 JUNCTION BOX 6 4 SP14X1TS 1 4X1 TAPPING SCREW 7 5 SPCABLETIEHVY HEAVY CABLE TIE 8 45 SPCABLETIEMED MEDIUM CABLE TIE SAC75830 DS SCALE KIT WITH REMOTE 14 7 6 11 9 16 2 4 15 1 3...

Page 63: ...r 38 38 41 Slide Tray max height 27 27 30 I Power Discharge transport width 31 3 Auger 103 103 115 39 3 Auger 110 110 122 48 3 Auger 118 118 128 Slide Tray max height 101 111 114 J Hinge height for di...

Page 64: ...ied as labor done at the SAC factory or SAC authorized dealer ONLY SAC will pay the common carrier freight expense of parts to and from the owner Faster freight service is available with the owner pay...

Page 65: ...es when any party other than SAC performs the replacement or repair of parts claimed to be defective nor shall this warranty apply to an SAC product upon which any alterations or repairs other than no...

Page 66: ......

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