SAB Heli Division Goblin 570 User Manual Download Page 1 | Manualshive

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Summary of Contents for Goblin 570

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Page 2: ...Goblin 570 Manual Release 1 1 March 2014 SAB HELI DIVISION S R L Via San Crispino 47 47030 San Mauro Pascoli FC ITALY Copyright 2014 SAB Heli Division All rights reserved ...

Page 3: ...icopter The design is original moving away from traditional schemes searching rationality for simplicity Our goal was to create a simple high performance helicopter with a minimum of mechanical components and simple maintenance Please read this user manual carefully it contains instructions for the correct assembly of the model Please refer to the web site www goblin helicopter com for updates and...

Page 4: ... the manufacturer You hereby agree to release SAB Heli Division from any responsibility or liability arising from the use of this product SAFETY GUIDELINES Fly only in areas dedicated to the use of model helicopters Follow all control procedures for the radio frequency system It is necessary that you know your radio system well Check all functions of the transmitter before every flight The blades ...

Page 5: ...d corner of the page at the beginning of every chapter TOOLS LUBRICANTS ADHESIVES Generic pliers Hexagonal driver size 1 5 2 2 5 3 4 mm 4mm T Wrench 5 5mm Socket wrench for M3 nuts 7mm Hex fork wrench for M4 nuts Medium threadlocker eg Loctite 243 Strong retaining compound eg Loctite 648 Spray lubricant eg Try Flow Oil Synthetic grease eg Tri Flow Synthetic Grease Grease eg Vaseline Grease Cyanoac...

Page 6: ...en leaves micro burrs and sharp edges We recommend de burring the edges to minimize the risks of electrical wire cuts etc Very Important in red line zone 4 Carbon Frame Copyright 2014 SAB Heli Division All rights reserved Page 4 Chapter 4 Carbon Frame ...

Page 7: ...ap Screw M2 5x8mm HC020 S Landing Gear Mount Rear H0306 S Battery Support Assembly Spacer 54mm H0239 S Battery Support Dx H0312_B S Battery Support Sx H0312_A S Main Frame H0290 S Battery Block H0256 S Button Head Cap Screw M2x5mm HC005 S Battery Support Assembly Socket Head Cap Screw M2 5x8mm Finishing Washer M2 5 Button Head Cap Screw M2x5mm x1 x20 x20 Tail Servo Support H0393 S Spacer 54mm H023...

Page 8: ...2 5 H0255 S Landing Gear Support H0350 S CF Landing Gear Assembly Finishing Washer M2 5 H0255 S Socket Head Cap Screw M2 5x8mm HC020 S x2 Metric Nylon Nut M2 5 x2 x2 Finishing Washer M2 5 Socket Head Cap Screws M2 5x8mm Socket Head Cap Screws M2 5x8mm x2 By using these screws you make landing gear stronger However in case of hard crash you can damage the main frame Without using screws that landin...

Page 9: ...5 Transmission Assembly Copyright 2014 SAB Heli Division All rights reserved Page 7 Chapter 5 Tranmission Assembly ...

Page 10: ... S Socket Head Cap Screw M2 5x8mm HC020 S Servo Support Assembly Washer 8x 14x0 2mm HC228 S Use additional shims to remove any axial play Socket Head Cap Screw Shouldered M3x18mm HC079 S Metric Hex Nylon Nut M3H4 HC206 S Metric Hex Nylon Nut M2 5H3 5 HC200 S Secondary Shaft H0294 S 62T Main Gear H0293 S Main Shaft H0296 S 18T Pinion H0292 S Socket Head Cap Screw M3x10mm Socket Head Cap Screw M2 5x...

Page 11: ...y 28T Front Tail Pulley Assembly H0304 S Sensor Support H0224 S Finishing Washer M2 5 H0255 S Socket Head Cap Screw M2 5x8mm HC020 S Swashplate Anti Rotation Guide H0401 S Socket Head Cap Screw M2 5x8mm x1 Bearing 10x 15x4mm HC420 S Bearing 10x 15x4mm HC420 S Front Tail Pulley 28T Front Tail Pulley H0304 S HC033 S Washer 10x 16x0 1mm HC234 S Use additional shims to remove any axial play Copyright ...

Page 12: ...for the batteries it is advisable to shorten the motor shaft Follow the dimensions given in this drawing For the cut you can use an electric tool like a Dremel with a cut off disc Additionally ensure the motor shaft has an appropriate flat for one of the set screws Motor Support H0291 S Set Screw M4x15mm HC154 S Finishing Washer M2 5 H0255 S Set Screw M4x4mm Flat Head Cap Screw M3x5mm x2 x4 x2 x2 ...

Page 13: ...6 Main Rotor Copyright 2014 SAB Heli Division All rights reserved Page 11 Chapter 6 Main Rotor Assembly ...

Page 14: ...0 S Spacer Arm 2 5x4x6 3mm H0253 Spacer Arm 2 5x4x3mm H0254 Main Blade Grip Assembly Bearing 8x 14x4mm HC417 S Radius Arm x 2 Assembly Linkage Rod M2 5x33mm H0237 S Approx 62 5mm Radius Arm Assembly H0204 S Oring HC330 S Socket Head Cap Screw M2 5x18mm HC032 S Main Blade Arm H0203 S Socket Head Cap Screw M3x8mm HC050 S Spacer 11x 13 8x0 5mm H0226 S Socket Head Cap Screw M2 5x15mm HC028 S Linkage R...

Page 15: ...r H0217 S Socket Head Cap Screw M2 5x8mm HC020 S Finishing C Washer M2 5 H0255 S Tail Servo Assembly Tail Servo Assembly Socket Head Cap Screw M2 5x10mm Finishing C Washer M2 5 x4 Socket Head Cap Screw M2 5x8mm HC020 S Canopy Positioner H0217 S Finishing C Washer M2 5 H0255 S Finishing C Washer M2 5 Socket Head Cap Screw M2 5x8 x6 x8 15 18mm CF Tail Servo Support H0289 S Tail Servo Block H0392 S x...

Page 16: ...on Of The Swashplate Servos The distance between the center of the horn and the ball should be between 16 18 mm Figure 1 Select the carbon fiber servo mount that is suitable for the size of servos to be used Figrure 2 16 18mm H0308 FRONT Servo Mounting Servo Mounting Options Note Chamfer Outside In Carbon Parts Note Chamfer Outside In Carbon Parts Note Chamfer Outside In Carbon Parts Final Servo A...

Page 17: ...mm HC082 S Socket Head Cap Screw M2 5x12mm HC026 S Metric Hex Nylon Nut M3 HC206 S Approx 44mm Swashplate Assemly Plastic Ball Link H0066 S Swashplate Assemly H0201 S 53 5mm Preliminary Head Setup Adjust the linkages as shown You can change the tracking without disconnecting the plastic ball links by inserting a small tool through the rod hole and turning it Left Thread Right Thread Metric Hex Nyl...

Page 18: ...5 17 S 17T Pinion ratio 12 2 1 H0215 21 S 21T Pinion ratio 9 8 1 H0215 18 S 18T Pinion ratio 11 5 1 H0215 22 S 22T Pinion ratio 9 4 1 H0215 19 S 19T Pinion ratio 10 9 1 H0215 23 S 23T Pinion ratio 9 1 H0215 24 S 24T Pinion ratio 8 5 1 These are pulleys for motors with a 6 mm shaft Each pulley includes an adapter for motors with a 5 mm shaft 6S 5500 5000 5500 Scorpion HKIII4025 1100 EDGE 130 22T 23...

Page 19: ...be very tight Make sure to tighten all screws and nuts Figure 1 shows the correct wiring for the motor We recommend to use heat shrink in the joins between the motor and the ESC wires Check for proper vertical alignment of the motor pulley Simply turn the motor several times by hand in the direction of normal rotation counter clock wise when viewed from above and check to see if the belt is aligne...

Page 20: ...own in figures 1 and 2 Take care of orient the closure of the ties as show in Figure 3 Figure 4 You can see the wiring for connecting the ESC to the central unit Use cable ties to fasten the wires as indicated by the arrows Figure 5 Route the ESC throttle wire as shown you can use hot glue to keep the wire in place Figure 6 You can install a BEC or Battery if required as shown Copyright 2014 SAB H...

Page 21: ...stems the unit is installed as shown in position 1 See Fig 1 2 3 Position 2 and 3 can be used for RX System See Fig 1 4 Two unit FBL systems can be installed as follows control unit in position 1 and sensor in position 4 or vice versa See Fig 5 To obtain the position 4 use H0313 Bag 8 1 FBL BEC RX Support H0309 S Socket Head Cap Screw M2 5x8mm HC020 S Finishing Washer M2 5 H0255 S Electronic Suppo...

Page 22: ... Socket Head Cap Screw M2x6mm HC004 S Flanged Bearing 7x 11x3mm HC416 S x2 Spacer 2x 3x3mm H0076 S Note Smaller ID Thrust Bearing 4x 9x4mm HC434 S Uniball M2 5x 5H6 H0064 S Socket Head Cap Screw M2x6mm HC004 S x4 Tail Pitch Slider Link Assembly Tail Pitch Slider 01 H0233 S Tail Pitch Slider 02 H0233 S Tail Pitch Slider Assembly Note It is a normal for the tail to feel a bit tight after initial ass...

Page 23: ...mm H0253 S Uniball M3x 4 H5 5 H0279 S Bell Crank Lever H0234 S Bell Crank Lever Assembly Socket Head Cap Screw M2 5x6mm x2 x3 Socket Head Cap Screw M2 5x6mm HC018 S Set Screw M3x8mm HC148 S Socket Head Cap Screw M2 5x18mm HC032 S Flanged Bearing 5x 13x4mm HC412 S Bell Crank Lever Assembly Tail Side Plate Assembly Vertical Fin H0288 S Tail System Assembly Socket Head Cap Screw M2 5x6mm x3 x1 22T Pu...

Page 24: ... HC242 S Tail Push Rod 4x 2 5x668mm HC240 S Locking Element Tail H0249 S Metric Hex Nylon Nut M3 HC206 S Locking Element Tail Assembly x2 Metric Hex Nylon Nut M3 x4 DETAIL B Install H0394 S On The Boom Before mounting H0394 on the boom we recommend to first tighten the M2 5 screw into the hole to open up the threads a bit This will allow for easier installation Finishing Washer M3 Socket Head Cap ...

Page 25: ...il belt on the front pulley making sure the direction of rotation is correct Fig 4 Adjust the belt tension by pulling on the tail case Tighten the 4 M3 screws Check that the tail output shaft is perpendicular to the boom Fig 5 Connect the tail push rod to the tail servo Make sure the tail belt and carbon rod are free check the belt to ensure it is not twisted NOTE To remove the tail boom from the ...

Page 26: ...ck the ideal position for the best center of gravity Before flight make sure the battery is locked in place the battery tray must be inside the slots on both sides Battery 6S 5000 5500 mAh Max dimension 50x60x200mm Battery 12S 2600 3300 mAh Max dimension 50x45x280mm Battery Tray H0311 S Double Sided Adhesive Tape Battery e he py BATTERY 6S BATTERY 12S Battery Double Sided Adhesive Tape Battery Tra...

Page 27: ...esign To avoid canopy damage due to high frequency vibration it is necessary to attach the adhesive foam tape HA006 to the canopy Bag 8 Fig 2 Install the canopy grommets Bag 8 as shown in Figure 2 Assembly the Edge Protection with a litle super glue HA112 Figure 3 The canopy locks in the front as shown by the arrow in Figure 4 and in the rear by the canopy screws H0248 S Tray 2 Fig 1 The process o...

Page 28: ...isk Be sure of the gear ratio verifying carefully the motor pulley in use The forces acting on the mechanics increase enormously with increased rpm Although the Goblin can fly at high rpm for safety reasons we suggest to not exceed 2600 rpm on the Goblin 570 Check the correct tension of the tail belt use common sense the belt should be tight enough but not too tight Fit the main blades and tail bl...

Page 29: ...m 1 10 H0307 Landing Gear Mount Front Aluminum 1 11 H0309 BEC RX Support Carbon Fiber 1 12 H0311 Battery Tray Carbon Fiber 1 13 H0312 A Battery Support SX Plastic 1 14 H0312 B Battery Support DX Plastic 1 15 H0350 Landing Gear Supports Plastic 2 16 H0385 Yellow Landing Gear Carbon Fiber 2 White Landing Gear 17 H0392 Tail Servo Block Aluminum 2 18 H0393 Tail Servo Mount Aluminum 2 19 HC004 Socket H...

Page 30: ...346 Motor Belt Gates 240 1 36 HC419 Bearing 8x 16x5mm 2 37 HC420 Bearing 10x 15x4mm 2 38 HC422 Bearing 10x 19x5mm 2 39 HC442 One Way Bearing 10x 14x12mm 1 40 Motor 1 TRANSMISSION ASSEMBLY POS COD Name Specification Quantity 1 H0207 Bearing Support Aluminum 1 2 H0208 Servo Support Aluminum 1 3 H0212 Main Structure Aluminum 1 4 H0215 Pulley 21T 1 5 H0222 Main Shaft Steel 1 6 H0223 Spacer 10x 16x14 6...

Page 31: ...m 2 19 H0237 Linkage Rod M2 5 x 33mm 2 20 H0253 Spacer Arm 2 5 x 4 x 6 3mm 2 21 H0254 Spacer Arm 2 5 x 4 x 3mm 2 22 H0392 Servo Block Aluminum 6 Head System POS COD Name Specification Quantity 23 HC004 Socket Head Cap Screws M2 x 6mm 6 24 HC022 Socket Head Cap Screws M2 5 x 10mm 4 25 HC026 Socket Head Cap Screws M2 5 x 12mm 2 26 HC032 Socket Head Cap Screws M2 5 x 18mm 2 27 HC044 Socket Head Cap S...

Page 32: ... 50 HC416 Flanged Bearings 7 x 11 x 3mm 2 51 HC434 Thrust Bearings 4 x 9 x 4mm 2 52 HA022 Double Sided Tapes 2 53 HA028 Double Sided Tapes 2 POS COD Name Specification Quantity 1 H0007 Finishing Washer M3 Aluminum 4 2 H0062 Spacer 7 x 9 x 0 5mm 2 3 H0064 Uniball M2 5H6 2 4 H0066 Plastic Ball Linkages Plastic 2 5 H0076 Spacer 2 x 3 x 3mm 2 6 H0078 Spacer 3 1 x 12 x 1 8mm 2 7 H0216 Tail Case Spacer ...

Page 33: ...5 18 S 19T Pulley H0215 19 S 20T Pulley H0215 20 S 21T Pulley H0215 21 S 22T Pulley H0215 22 S 2 x Radius Plastic Arm Finishing Washer M3 H0007 S 10 x Finishing Washer M3 Spacer Ø7 X Ø9 X 0 5 H0062 S 4 x Spacer Ø7xØ9x0 5mm Uniball Goblin M3Ø5H18 H0063 S 2 x Uniball Goblin M3Ø5H18 Uniball Goblin M2Ø5H3 5 H0064 S 5 x Uniball Goblin M2Ø5H3 5 5 x Uniball Spacer 5 x Socket Head Cap Screw M2x8mm 5 x Soc...

Page 34: ...mn Column H0263 S 4 x Spacer 4x 18x1mm Spacer 4x 18x1 H0265 S CF Tail Servo Support H0289 S 1 x CF Tail Servo Support 2 x Aluminum Tail Servo Support 2 x Socket Head Cap Screw M2 5x8mm 2 x Finishing Washer M2 5 Spacer Main Shaft H0223 S 1 x Spacer Main Shaft 4 x Washer 10x 16x0 1mm 1 x Battery Block 1 x Socket Head Cap Screw M2 5x5mm Yellow Vertical Fin H0288 S 1 x Vertical Fin 1 x Sticker Yellow ...

Page 35: ...Shouldered M3x18mm 1 x Metric Hex Nylon Nut M3 Heavy Duty Main Gear H0293 S Heavy Duty Pinion H0292 S 1 x 18T Pinion 1 x Socket Head Cap Screw M2 5x15mm 1 x Metric Hex Nylon Nut M2 5H3 5 1 x Washer 8x 14x0 2mm 1 x Secondary Shaft 1 x Socket Head Cap Screw M2 5x15mm 1 x Socket Head Cap Screw M2 5x19mm 1 x Metrix Hex Nylon Nut M2 5H3 5 1 x Washer 8x 14x0 2 Secondary Shaft H0294 S Motor Support H0291...

Page 36: ...ding Gear 1 x Sticker Yellow 4 x Socket Head Cap 1 x Sticker White Screws M2 5x8mm 4 x Finishing Washer M2 5 Kit Landing Gear 500 570 H0386 S 8 x Servo Block 8 x Servo Spacer 8 x Socket Head Cap Screws M2 5x10 Servo Block H0392 S 1 x Carbon Road Support A 1 x Carbon Road Support B 1 x Socket Head Cap Screws M2 5x12mm Carbon Road Support H0394 S TAIL BLADES 95 WHITE BW5095 2 x Tail Blades 95 White ...

Page 37: ...d Cap Screws M6x10mm 5 x Set Screws 4x4mm 5 x Set Screws 4x15mm 5 x Socket Head Cap Shouldereds M3x20mm HC082 S 5 x Socket Head Cap Screws M2 5x18mm 5 x Socket Head Cap Screws M3x6mm 5 x Socket Head Cap Screws M3x10mm 5 x Socket Head Cap Shouldereds M3x22mm HC146 S 5 x Set Screws M2 5x15mm HC111 S 5 x Socket Head Cap Shouldereds M4x24mm 10 x Washers 2 5x 4x0 3mm 5 x Button Head Cap Screws M2x5mm 5...

Page 38: ... Motor Mount Cooling H0398 S 1 x Motor Mount Cooling 2 x Spring de 5 df 0 3 LL6 2 x Spring de 3 df 0 53 LL35 2 x Washer 4 3x 11x1mm 2 x Metrix Hex Nylon Nut M4H5 2 x Socket Head Cap M2 5x8mm 2 x Finishing Washer M2 5mm 2 x Set Screw M4x15mm 1 x Belt Tensioner 01 1 x Belt Tensioner 02 1 x Belt Tensioner 03 2 x Flanged Bearing 3x 7x3mm 2 x Socket Head Cap Screws M2 5x8mm 2 x Metrix Hex Nylon Nut M2 ...

Page 39: ...SAB HELIDIVISION GOBLIN 570 ...

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