Saab 99 Service Manual Download Page 21 | Manualshive

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Summary of Contents for 99

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Page 2: ...100 General hints Contents 1 Service M 1975 82 101 Special tools 110 Service inspections 120 Lubrication lubricants 141 Underbody and rustpreventing treatment Saab Scana AB 1982...

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Page 4: ...as semble an engine or transmission on a bench which is also used for filing etc or where filing is done in the immediate neighbourboo d Jacking and blocking up rL L 1C k I I II Lc11 I Ict d I IL j1U...

Page 5: ...One side jacked up Front end raised Rear end raised cD Front end blocked up on trestles Rear end blocked up on threstles s r t lrt 100 2...

Page 6: ...i3 Tools which are mainly re commended for reasons of operational efficiency Tools for body work Class Bi Tools necessary for simple body work e g replace ment of front fenders B2 Tools necessary for...

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Page 8: ...carburetor synchronizing twin carburetor engines only 21 Check the engine idling fast idling speed 22 Turbo Check the fuel enrichment function 23 Check the inlet air preheating for Summer Winter posit...

Page 9: ...tion and leaks 21 Tighten the turbo charger retaining 7 Pressure test of the cooling system bolts check the condition of the hoses 22 Tighten the cylinder head nuts and 8 Check coolant freezing point...

Page 10: ...on clean magnetic drain plug at least once a year 4 Chanqe oil in final drive of automatic transmission 5 Check and if necessary adjust camber and caster 6 Adjust rlRr lRration vaJve To be carried out...

Page 11: ...ssary ad just dwell angle and ignition timing 5 Check battery electrolyte level and top up if necessary Tighten and grease cable logs 6 Check operation of parking brake and rear lights licence plate i...

Page 12: ...ng and throttle cable Only first 20 000 miles 30 000 km 30 000 miles 45 000 km service To be carried out in connection with the 10 000 miles 15 000 km and 20 000 30 000 km service 1 Check and if neces...

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Page 14: ...turbo models and cars used in se vere driving conditions Note Use only genuine Saab filter cartridges Up to model year 1978 check the oil level every 6 000 miles 10 000 km change it every 20 000 miles...

Page 15: ...es 45 000 km 5 Carburettor oil 1 Automatic traps Check in connection with in damper mission oil type spection Ford M2C 330 6 Distributor 1 Bosch Ft 1 v 4 Oreas th corn breaker cam Distributor lubr 1 S...

Page 16: ...of oil filter For oil specifications see Lubricants general Check the engine oil level at regular intervals The engine should be at a standstill for about one minute before the check is made The leve...

Page 17: ...p to model year 1978 every 30 000 miles 45 000 km from model year 1979 Oil specifications see summary of lubri cants Automatic transmission Check the oil level in the automatic transmission in conjunc...

Page 18: ...6 000 miles 10 000 km as from 1979 models every 10 000 miles 15 000 km and changed Up to and including 1978 models every 20 000 miles 30 000 km as from 1979 models every 30 000 miles 45 000 km Use EP...

Page 19: ...ing of the throttle cable The clearance between the clip on the wire and the threaded part of the sheathing should be 1 2 mm Adjust if necessary 7 Fit the front oil sump arid protective plate in posit...

Page 20: ...l BR Ener grease FGL liquid grease Grease inner ball joint sockets and balls with rnolybden paste Power assisted steering gear type Adwest up to model year 1978 Iii connection with reconditioning the...

Page 21: ...Table of lubricants 1 1 1 Permanently lubricated Maintenance lubricated s 1 003 120 8...

Page 22: ...t No 45 30 06 632 Permanently lubricated do not wash Automatic transmission oil to Fords specification M2C 33G Bosch grease Ft I v 4 Engine oil Automatic transmission oil Engine oil Note Do not lubric...

Page 23: ...ands severe temperature and load variations Cleitrnu 540 part No 45 30 08 612 Cirling Special Crease part No 45 30 07 770 or disposable pack age part No 89 94 782 SAE 10 W 30 or 10 W 40 engine oil as...

Page 24: ...enting treatment which the car receives at the factory should be repeated within 12 months after delivery The reason for this is that some settlement of the electrophoretic paint may occur in the weld...

Page 25: ...luggage compartment The oil is applied liberally to the uppermost point of the weld so it runs down along the weld Points of treatment A hole 1 4 in 35 mm in dia is provided in the front floor panel 1...

Page 26: ...the joint between the outer wheel housing and the front fender and between the front fender and the fender end and the reinforcing piece in the wheel housing panel beneath the bracket for the lower d...

Page 27: ...l 3 2 Joint between front fender 4 2 Trunk lid Lower rib upper corner 2 Cavny between outer side panel and scuff plate 3 1 4 1 Joint between outer wheel housing and 1 2 Front wheel housing flange 2 4...

Page 28: ...sides of the fenders and on the painted surfaces Use a rag dipped in paint thinner Remove the masking from the hrake discs and fit the wheels Remove the seals in the drain holes in the scuff plate mem...

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