S.D.P. EZ Hauler 2500 Training & Procedure Manual Download Page 33 | Manualshive

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• Pin pole guide to 3

rd

stage.

• Raise the boom into position so

that the lift line will be lifting
straight up following load chart
specifications on weight vs.

specifications on weight vs.
angles.

• Install the lifting strap, remember

to position the lifting strap
according to pole weight for
balance in lifting.

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Summary of Contents for EZ Hauler 2500

Page 1: ...EZ Hauler 2500 Training Procedure Manual ...

Page 2: ...rating this machine is the Load Capacity of the EZ Hauler 2500 s boom The 2500 s boom The maximum weight capacity of the EZ Hauler 2500 is 2500 lbs The load capacity of the boom depends upon two considerations How far the boom is extended and its angle of elevation ...

Page 3: ...ame and all safety precautions that would apply to a line truck also apply to the EZ Hauler line truck also apply to the EZ Hauler 2500 The EZ Hauler 2500 is a powerful machine that should be operated with respect caution Misuse or carelessness can result in serious injury property damage or death ...

Page 4: ... Hard hats and protective gear must be worn by all personnel when using the EZ Hauler 2500 the EZ Hauler 2500 ...

Page 5: ...ll ever safely lift is 2500 pounds Refer to the load capacity chart or on the machine itself for more specific indications of the mini derrick s capacity Properly use all outriggers whenever the boom is in use The EZ Hauler 2500s boom must never be operated without the outriggers being properly set ...

Page 6: ...EZ Hauler 2500 is not totally electrically insulated Be sure to follow your company s safety procedures to protect against follow your company s safety procedures to protect against electrocution The EZ Hauler 2500 is not designed to carry passengers Never ride on the machine Operators must be properly trained before operating any part of the EZ Hauler 2500 Properly set the outriggers whenever the...

Page 7: ...auler 2500 s controls react to input rapidly Know the location and function of all controls before starting the machine The EZ Hauler 2500 may shut be shut down in an emergency by releasing all drive controls and turning the ignition switch to the off position Take care that the EZ Hauler 2500 is properly secured on its trailer before transporting it ...

Page 8: ...00 must be inspected by the operator Do a visual inspection to check for lose worn missing or broken parts such as bolts broken parts such as bolts nuts wires retaining pins A Check hydraulic hoses for cuts wear loose connections B Check engine and hydraulic system ...

Page 9: ...Pre trip Inspection Check all tires on the EZ Hauler 2500 trailer EZ Hauler 2500 trailer for wear proper inflation ...

Page 10: ...Pre trip Inspection Test all turn signal parking and brake lights by turning them on Be sure to test the braking action on the braking action on the trailer before traveling to the work site ...

Page 11: ...trip Inspection Check to make sure that EZ Hauler 2500 is properly secured to the trailer Look inside the trailer toolbox make sure it contains all tools equipment necessary for operating the EZ Hauler 2500 ...

Page 12: ...Pre trip Inspection Turn on the remote control check the function of all controls ...

Page 13: ...Pre trip Inspection Inspect the lift line and hook for signs of wear or damage Replace any worn or damages parts before damages parts before using the EZ Hauler 2500 ...

Page 14: ...our meter Oil pressure gauge Picture may not accurately represent your machine Oil pressure gauge Water temperature gauge Fuel level gauge Hydraulic Pressure Gauge psi Indicator lights heat chg oil water Ignition switch heat off on start Identification decals Engine speed control throttle ...

Page 15: ...stop counter clockwise to turn on remote and press to shut off remote B Operation switch must be in crane position drive is non functional to operate boom functional to operate boom C Auger switch is non functional on the EZ Hauler 2500 C B A ...

Page 16: ...not require its full engine power when moving Set the engine speed relatively low when driving the unit reserving the higher engine speeds for powering hydraulic accessories WARNING The EZ Hauler 2500 should only be driven with the tracks fully extended ...

Page 17: ...ding the EZ Hauler 2500 always have the trailer hitched to a truck and the boom in its lowest position position Note If the EZ Hauler 2500 engine is not started start it and let it warm up for 5 minutes This procedure applies to the wheeled unit also ...

Page 18: ...NOTE The EZ Hauler 2500 is secured for transport at the front and back of the trailer ...

Page 19: ...auler 2500 is that it is small enough to operate in areas which are too confined to use a line truck A standard gate opening is 36 inches wide The tracks can be retracted to make movement through a gate quick and easy Once through the gate the tracks should be moved to full extension ...

Page 20: ...wo carrying arms Note that the EZ Hauler 2500 has carrying arm brackets on either side brackets on either side Secure the pole with the straps which are stored in the trailer toolbox Since a pole is much longer than the wheelbase of the EZ Hauler 2500 there are additional considerations to take into account when carrying a pole ...

Page 21: ...crewmember should push the end of the pole down to provide ground clearance as the EZ Hauler 2500 approaches a hill NOTE The pole will swing wide when turning When driving across the side of a hill the pole should be carried only on the uphill side ...

Page 22: ... outriggers Lifting and carrying a pole can be performed easily with the EZ Hauler 2500 equipped with hydraulic outriggers Attach the provided lifting chains to the pole and to the d rings on the EZ Hauler 2500 outrigger arms as shown ...

Page 23: ... the outrigger control levers lift both outriggers equally until pole is securely in place NOTE Pole must clear tracks when completely lifted Reverse procedure when pole is ready to be lowered to the ground ...

Page 24: ...s secure a transformer to the machine with the straps stored in the trailer toolbox It may be necessary to rotate the boom slightly in order to carry a transformer Drive the EZ Hauler 2500 slowly Make turns slowly and carefully ...

Page 25: ...ler 2500 Remember the EZ Hauler 2500 is not totally electrically insulated Use your company s Use your company s insulation procedure to avoid electrocution Before setting a pole the load capacity chart must be thoroughly understood ...

Page 26: ...ining pin that holds the outrigger struts in their stowed position Unfold each strut and pin them into their open them into their open position Before operating you must set the outriggers If possible try to keep the machine on level ground ...

Page 27: ...NOTE Retaining pins hold the outrigger arms legs in place during transport and use NOTE Outriggers must be fully extended before put into operation ...

Page 28: ...Crank the jack handles to level and support the machine Oversized outrigger pads might be required depending on soil conditions ...

Page 29: ... and allowing enough slack in rope to drill a straight hole down Turn on the remote and toggle Turn on the remote and toggle the accessory switch to the correct direction then lower the auger to begin digging NOTE It may be required to lower the auger speed to allow for booming down of the boom while digging CAUTION Buried lines may be in your digging area ...

Page 30: ...es and let the auger dig at its own pace until the hole is the proper depth Different regions have many different soil compositions familiarize yourself with your digging surface for your safety and those around you ...

Page 31: ...ension bar may be added to reach proper depth Before installing an extension bar to the auger bit the bit must be disconnected from the driver motor Two extension bars can be transported to the work site on the trailer ...

Page 32: ...Setting the Pole Unpin 3rd stage and extension lock pin Allow boom stop to catch Secure 3rd stage Do not operate with boom stop engaged ...

Page 33: ...sition so that the lift line will be lifting straight up following load chart specifications on weight vs specifications on weight vs angles Install the lifting strap remember to position the lifting strap according to pole weight for balance in lifting ...

Page 34: ...t the pole straight up and set into the hole Always operate EZ Hauler 2500 from a safe distance using the remote control Never use manual lever overrides for normal operation they are for emergency use only ...

Page 35: ...Jib Extension Procedure ...

Page 36: ...before use Before attempting to pin jib make sure that you and your co worker have the ability to lift at least 50 lbs each 1 Follow the load chart specifying the jib as close as possible Overloading the EZ Hauler 2500 will greatly reduce machine stability and may result in injury ...

Page 37: ...rly 3 Unpin all fasteners from jib trailer bracket Don t lift the jib until your ready to pin it to the boom the boom 4 Have someone help you to easily left the jib up off trailer brackets and pin it the 3rd stage boom Exercise proper lifting techniques to avoid injury to yourself or others ...

Page 38: ... the rope out far enough that it can be pinned into the jib sheave assembly Inspect the rope as you do this a contaminated rope may cause it to lose its dielectric properties Now the jib is ready to go to work ...

Page 39: ...l to operate the boom Never use the manual lever override controls to operate the EZ Hauler 2500 because it bypasses the hydraulic pressure overload and can bend the boom sections or tip the machine These levers are for emergency use only ...

Page 40: ...Danger 7 Remember even though the the jib is non conductive care must be taken to prevent cross fazing All normal safety procedures must be followed when working with energized lines ...

Page 41: ...N Prior to using the bucket assembly extend and secure all outriggers to the fullest settings NOTATION The bucket assembly has the lifting capabilities of 300 pounds The following instructions are provided to ensure safe operation of the bucket assembly ...

Page 42: ...1 Manually extend the fiberglass boom extension fully leaving the two hydraulic boom extensions retracted and pin the last securable position DO NOT EXTEND HYDRAULIC STAGES ...

Page 43: ...2 Pin bucket extension arm into the fiberglass 3rd stage boom CAUTION Do not try to lift bucket jib alone always lift bucket jib with at least two people ...

Page 44: ...3 Position bucket in cart for pinning bucket jib to the bucket 4 Insert bucket assembly into the end of the bucket jib and secure it with supplied pins and clips ...

Page 45: ...5 Follow all safety procedures and weight charts when operating the bucket CAUTION Stay clear of bucket while in operation ...

Page 46: ...e tasks return the hydraulic boom sections to the retracted stowed position before lowering the bucket to a flat surface NOTICE Place bucket assembly on storage cart before detaching bucket assembly from the EZ Hauler 2500 ...

Page 47: ... use the radio remote control to operate radio remote control to operate the boom Never use the manual lever override controls to operate the EZ Hauler 2500 because it bypasses the hydraulic pressure overload can bend the boom sections or tip machine These levers are for emergency use only ...

Page 48: ...Auger Attachment Procedure ...

Page 49: ...er or attachments make sure that you have the ability to lift at least 50 lbs 1 Pin universal joint to the auger motor head 2 Use the remote control to align boom and pin auger head to the brackets built into the bottom of the boom ...

Page 50: ...3 Carefully lift auger from the storage tubs ...

Page 51: ... of the auger hose and the couplers on the boom Then attach the auger hose couplers 5 Slide extension into auger and pin it in place Once the extension is in place align the auger head above it and pin it to the extension ...

Page 52: ...6 Carefully lift auger assembly from the storage tubs ...

Page 53: ...e auger is fastened into the position with the four foot auger chain supplied in the trailer toolbox 8 Now you may safely transport the EZ Hauler 2500 Once in position to drill carefully unfasten the auger assembly and begin ...

Page 54: ...Pole Guide Attachment Procedure Procedure ...

Page 55: ...o pin pole guide make sure that you have the ability to lift at least 30 lbs 1 Extend approximately 5 ft of rope Now manually extend the 3rd stage boom and pin it properly Have your attachment pins handy for the next step ...

Page 56: ...2 Unpin pole guide attachment from trailer and pin to the 3rd stage boom section 3 Once in place the pole guide becomes a very useful tool in assisting the operator with setting the pole ...

Page 57: ...outside where it may become unstable 5 Always use the radio remote control to operate the boom Never use the manual lever override controls to operate EZ Hauler 2500 because it bypasses the hydraulic pressure overload and can bend the boom sections or tip the machine These levers are for emergency use only ...

Page 58: ...hat the pole guide is conductive so it will not be insulated against cross fazing but with the fiberglass 3rd stage boom properly pinned in place the EZ Hauler 2500 and its operator will be substantially protected ...

Page 59: ...Hydraulic Pole Guide Procedure Procedure ...

Page 60: ...1 Remove all pins and sheave from horse head 2 Adapt hydraulic guide to horse head as shown with pins provided ...

Page 61: ...3 Connect hose reel lines to hydraulic claw quick couplers 4 Make sure quick couplers are secure ...

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