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Page 12

MAINTENANCE

WARNING:

When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.

BRUSH REPLACEMENT

See Figure 10.

Your trimmer has externally accessible brush assemblies
that should periodically be checked for wear. Proceed as
follows when replacement is required:

UNPLUG YOUR TRIMMER.

WARNING:

Failure to unplug your trimmer could result in accidental
starting causing serious injury.

Remove brush cap with a flat blade screwdriver. Brush
assembly is spring loaded and will pop out when you
remove brush cap.

Remove brush assembly (brush and spring).

Check for wear. If worn, always replace in pairs. DO
NOT
 replace one side without replacing the other

.

Reassemble using new brush assemblies. Make sure
curvature of brush matches curvature of motor and that
brush moves freely in brush tube.

Make sure brush cap is oriented correctly (straight) and
replace.

Tighten brush cap securely. DO NOT over torque.

PROPER CARE OF CUTTERS

Get faster more accurate cutting results by keeping cutters
clean and sharp. Remove all accumulated pitch and gum
from cutters after each use.

When sharpening cutters, sharpen only the inside of the
cutting edge. Never grind the outside diameter. Be sure
when sharpening the end of a cutter to grind the clearance
angle the same as originally ground.

PROPER CARE OF COLLET

From time to time, it also becomes necessary to clean your
collet and collet nut. To do so, simply remove collet nut from
collet and clean the dust and chips that have collected. Then
return collet nut to its original position.

GENERAL

Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, carbon dust, etc.

Fig. 10

BRUSH CAP

BRUSH

ASSEMBLY

WARNING:

Do not at any time let brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. come in contact
with plastic parts. They contain chemicals that can
damage, weaken, or destroy plastic.

When electric tools are used on fiberglass boats, sports cars,
wallboard, spackling compounds, or plaster, it has been
found that they are subject to accelerated wear and possible
premature failure, as the fiberglass chips and grindings are
highly abrasive to bearings, brushes, commutators, etc.
Consequently it is not recommended that this tool be used
for extended work on any fiberglass material, wallboard,
spackling compounds, or plaster. During any use on these
materials, it is extremely important that the tool is cleaned
frequently by blowing with an air jet.

WARNING:

Always wear safety goggles, or safety glasses with side
shields during power tool operation or when blowing dust.
If operation is dusty, also wear a dust mask.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions.  Therefore, no further lubrication
is required.

Summary of Contents for TR31-1

Page 1: ...ce WARNING Carefully read through this entire operator s manual before using your new trimmer Thank you again for buying Ryobi tools OPERATOR S MANUAL LAMINATE TRIMMER MODEL TR31 1 DOUBLE INSULATED SAVE THIS MANUAL FOR FUTURE REFERENCE SPECIFICATIONS Maximum Cutter Diameter 1 3 8 in 34 9 mm Collet 1 4 in 6 4 mm Horsepower 3 4 Rating 120 volts 60 Hz AC only 3 8 amperes No Load Speed 23 000 RPM Powe...

Page 2: ... to protect the user from shock resulting from a break in the tool s internal wiring Observe all normal safety precautions related to avoiding electrical shock WARNING Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions safety rules etc contained in this manual Failure to comply can result in accidents involving fire electric shock or serio...

Page 3: ...y identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of elec tric shock or injury WARNING Read and understand all instructions Failure to follow all instructions listed below may result in elec tric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work A...

Page 4: ...ead operator s manual care fully Learn its applications and limitations as well as the specific potential hazards related to this tool Following this rule will reduce the risk of electric shock fire or serious injury Always wear safety glasses with side shields Every day eyeglasses have only impact resistant lenses they are NOT safety glasses Protect your lungs Wear a face or dust mask if the oper...

Page 5: ... locations SYMBOLS The purpose of safety symbols is to attract your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures Symbol Meaning DANGER Indicates an imminen...

Page 6: ...e carton inspect it carefully to make sure no breakage or damage has occurred during shipping If any parts are damaged or missing con tact your nearest Ryobi dealer to obtain replacement parts before attempting to operate trimmer A subbase accessory with handles operator s manual warranty registration and two wrenches are included in the carton FEATURES WARNING If any parts are missing do not oper...

Page 7: ...your trimmer will prevent accidental starting that could cause serious injury WARNING Do not use cutters that are larger in diameter than the opening in trimmer base Use of such cutters will come in contact with the trimmer base and damage both the cutter and trimmer base This situation could also cause possible loss of control or create other hazardous conditions that could cause possible serious...

Page 8: ...ll upside down on a workbench insert shank of cutter into collet The shank of your cutter should be close to but not touching bottom of collet This allows for expansion when the cutter gets hot Tighten the collet nut securely by turning clockwise with the wrench provided See Figure 3 WARNING If collet nut is not tightened securely cutter may come out during use causing serious personal injury WARN...

Page 9: ... tend to throw the trimmer away from the workpiece This could cause loss of control of your trimmer RATE OF FEED IMPORTANT The whole secret of professional laminate trimming lies in making a careful setup for the cut to be made and in selecting the proper rate of feed The proper rate of feed depends on several factors the hard ness and moisture content of the workpiece the depth of cut and the cut...

Page 10: ...n normal tendency to bounce off the sides of the cut especially if the wood has a pronounced grain with hard and soft areas As a result the cut produced may have sides that are rippled instead of straight Too slow feeding can also cause your trimmer to take off in a wrong direction from the intended line of cut You can detect too slow feeding by the high pitched sound of the motor Always grasp and...

Page 11: ... is moving In short the thrust should be in a direction that keeps the sharp edges of the cutter continuously biting straight into new uncut wood EXTENSION CORDS The use of any extension cord will cause some loss of power To keep the loss to a minimum and to prevent tool overheating use an extension cord that is heavy enough to carry the current the tool will draw A wire gage size A W G of at leas...

Page 12: ... becomes necessary to clean your collet and collet nut To do so simply remove collet nut from collet and clean the dust and chips that have collected Then return collet nut to its original position GENERAL Avoid using solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use Use clean cloths to remove dirt...

Page 13: ...tmentscarefully Thendoublecheck Measure twice and cut once Keep cutters clean and properly sharpened Don t let familiarity make you careless Study all safety rules and do the job safely NEVER place your hands in jeopardy Make certain clamps can t loosen while in use Test difficult setups on scrap Don t waste lumber Plan each operation before you begin Provide for smoother operation by cleaning you...

Page 14: ...ase screws and subbase Attach your subbase accessory using the same four subbase screws Tighten subbase screws securely but do not overtighten Turn your laminate trimmer upright and thread the handles provided into the threaded holes in the subbase accessory Tighten handles securely ROUTING GROOVES IN A CIRCLE See Figure 14 There are three holes marked R2 R2 1 2 and R3 on the subbase accessory Eac...

Page 15: ...edge of workpiece align the center of desired groove on workpiece with centerline on subbase accessory Then measure from the centerline on subbase accessory to the guiding portion of straight guide Tighten knob on the straight guide securely If you are using C clamps and a board to act as your straight edge place cutter at desired position on the workpiece and make your cut from right to left as s...

Page 16: ...d Service Center Be sure to provide all pertinent facts when you call or visit Please call 1 800 525 2579 for your nearest Ryobi Authorized Service Center You can also check our web site at www ryobitools com for a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model number of this tool will be found on a plate attached to the motor housing Please record the model number an...

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