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RYOBI RECIPROCATING SAW – MODEL NUMBER RJ150V-02

The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your
RECIPROCATING SAW or when ordering repair parts.

PARTS LIST

Key

Part

No.

Number

Description

Quan.

Key

Part

No.

Number

Description

Quan.

1

990496-016

Cord .................................................................... 1

2

968775-001

Screw (M3 x 7 Fil. Hd.) ....................................... 2

3

617966-028

Screw (#8-10 x 1/2 in. Pan Hd.) ......................... 1

4

617966-030

Screw (#8-10 x 5/8 in. Pan Hd.) ....................... 10

5

973703-001

Logo Plate .......................................................... 1

6

617966-032

Screw (#8-10 x 1-1/4 in. Pan Hd.) ...................... 1

7

973729-000

Housing Assembly .............................................. 1

8

623552-001

Stator Pad ........................................................... 1

9

885883-028

Grommet ............................................................. 1

10

606124-007

Screw (#6-20 x 1/2 in. Pan Hd. T.F.) .................. 2

11

706239-830

Washer ............................................................... 2

12

617401-001

Thrust Bearing .................................................... 1

13

614658-041

Screw (#8-32 x 1-5/16 in. Pan Hd.) .................... 4

14

622170-003

Spring Washer .................................................... 4

15

612801-005

Roller Bearing ..................................................... 2

16

999969-001

Gear Assembly (Includes Key No. 15) ............... 1

17

622347-008

Washer ............................................................... 1

18

706382-812

Washer ............................................................... 1

19

622167-067

Retaining Ring .................................................... 1

20

968305-027

Ball Bearing (NTN #6200LLBC3/1E) .................. 2

21

999963-001

Gear Assembly
(Includes Key Nos. 22 and 23) ........................... 1

22

999964-001

Sleeve Bearing ................................................... 1

23

607352-001

Cross Slide Pin ................................................... 1

24

607351-001

Cross Slide Roller ............................................... 1

25

980640-001

Saw Bar Assembly (Includes Key No. 31) ......... 1

26

621431-009

Screw (#10-24 x 3/4 in. Fil. Hd.) ......................... 2

27

999922-002

Shaft ................................................................... 1

28

941401-021

Roll Pin ............................................................... 1

29

998743-001

Set Screw (#5/16-24) ......................................... 2

30

623934-002

Blade Screw ....................................................... 1

31

981185-001

Blade Clamp Assembly
(Includes One Of Key No. 29) ............................ 1

32

974134-001

Blade ................................................................... 1

33

998277-004

Base Assembly ................................................... 1

34

974040-001

Rubber Boot ....................................................... 1

35

706404-007

Hex Nut (#8-32) .................................................. 4

36

981866-001

Data Plate ........................................................... 1

37

998280-002

Gear Support Frame .......................................... 1

38

941401-812

Roll Pin ............................................................... 2

39

607406-011

Hex Nut (#3/8-24) ............................................... 1

40

931055-825

Washer ............................................................... 1

41

999970-004

Shaft ................................................................... 1

42

998307-001

Set Screw (#10-24 x 1/2 in.) ............................... 1

43

622167-017

Retaining Ring .................................................... 1

44

968303-081

Switch ................................................................. 1

45

968306-078

Armature Assembly (Includes One Of Key No. ....
20, Plus Key Nos. 43, and 46) ........................... 1

46

968305-010

Ball Bearing (NTN #608ZZC3/1E) ...................... 1

47

998408-001

Bearing Strap ...................................................... 1

48

968307-116

Field Assembly ................................................... 1

49

968304-058

Brush Assembly .................................................. 2

50

611967-001

Brush Tube ......................................................... 2

51

999348-001

Gear Train Assembly (Includes Key Nos.
11, 12, 15-23, 27, 28, and 37-42) ....................... 1

52

620801-001

Sleeving .............................................................. 1

53

820193-006

Hex Key (#5/32) .................................................. 1

54

973728-000

Carrying Case ..................................................... 1

972000-741

Operator’s Manual

Summary of Contents for RJ150V-02

Page 1: ...tured to Ryobi s high standard for dependability ease of operation and operator safety Properly cared for it will give you years of rugged trouble free performance CAUTION Carefully read through this...

Page 2: ...ouble insulated system is intended to protect the user from shock resulting from a break in the tool s internal wiring Observe all normal safety precautions related to avoiding electrical shock WARNIN...

Page 3: ...l DON T OVERREACH Keep proper footing and balance at all times Do not use on a ladder or unstable support MAINTAIN TOOLS WITH CARE Keep tools sharp at all times and clean for best and safest perfor ma...

Page 4: ...tlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way WARNING TO AVOID POSSIBLE SERIOUS IN JURY KEEP HANDS AND F...

Page 5: ...ic motor It should be connected to a power supply that is 120 volts 60 Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of...

Page 6: ...n position depress and release switch trigger Failure to do so could result in accidental starting of saw resulting in possible serious injury Also do not lock the trigger on jobs where your saw may n...

Page 7: ...then tap lightly on the end of the allen wrench with a mallet See Figure 4 BASE ASSEMBLY See Figure 5 The base is adjustable allowing the use of the blade teeth at different positions on the blade Th...

Page 8: ...firmly in front of and clearly away from you Make sure saw blade is clear of any foreign material and that power cord and extension cord are out of the blade path Be surematerialtobecutisheldfirmly Sm...

Page 9: ...and steel Cutting oil will also keep blades cool increase cutting action and prolong blade life Never use gasoline since normal sparking of motor could ignite fumes Clamp the work firmly and cut clos...

Page 10: ...d possible premature failure when they are used on fiberglassboats sportscars wallboard spacklingcompounds or plaster The chips and grindings from these materials are highlyabrasivetoelectrictoolparts...

Page 11: ...Page 11 NOTES...

Page 12: ...ly causing electrical shock or electrocution Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center 1 2 3 4 5 6 4 7 8...

Page 13: ...ar Assembly Includes Key Nos 22 and 23 1 22 999964 001 Sleeve Bearing 1 23 607352 001 Cross Slide Pin 1 24 607351 001 Cross Slide Roller 1 25 980640 001 Saw Bar Assembly Includes Key No 31 1 26 621431...

Page 14: ...O ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER SERIAL NUMBER RJ150V 02 EXTENSION CORD CAUTION When using a power tool at a considerable distance fro...

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