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5

INSTRUCTIONS FOR SAFE HANDLING

1. Make  sure  that  the  tool  is  only  connected  to  the  

   voltage marked on the name plate. 
2. Never use the tool if its cover or any bolts are missing.

    If the cover  or  bolts  have  been  removed,  replace 

    them  prior  to use. Maintain all parts in good working 

    order.  
3. Always secure tools when working in elevated 

    positions.
4. Never touch the blade, drill bit, grinding wheel or other

    moving parts during use.
5. Never start a tool when its rotating component is in 

    contact with the workpiece.
6. Never lay a tool down before its moving parts have 

    come to a complete stop.  
7. 

ACCESSORIES: 

The  use  of  accessories  or 

    attachments other  than  those  recommended  in  these 

    instructions  might present a hazard. 
8. 

REPLACEMENT PARTS:

 When servicing use only 

    identical replacement parts. 

 

DESCRIPITION

ACCESSORIES

SPECIFICATIONS

ASSEMBLY

WARNING! 

Wheel guard must be attached when using disc

grinding wheels. Always keep wheel guard between you and 

your work while grinding.

WARNING! 

Before attaching a backing pad be sure its 

maximum safe operating speed is not exceeded by the

nameplate speed of the tool.

Wheel guard may not be used for most sanding operations. 

Always reinstall wheel guard when converting back to 

grinding operations.

WARNING! 

Always use auxiliary handle for maximum control

over torque reaction or kick-back. Operation of the grinder 

without the side handle could cause loss of control of the 

grinder, resulting in possible serious personal injury.

WARNING! 

Do not use water or other cooling fluid with this

tool for cutting. 

When using an abrasive cut off wheel, be sure to use only 

the special wheel guard designed for use with cut-off wheels. 

Never use cut-off wheel for side grinding.

Lock Nut And Backing Flange

Your tool is equipped with a threaded spindle for mounting 

accessories. Always use the supplied lock nut (and backing 

flange) that has same thread size as spindle.

Mounting The Side Handle

The side handle used to guide and balance the tool can be 

threaded into the front housing on either side, and on top of 

the tool, depending on personal preference and comfort. 

Use the side handle for safe control and ease of operation.
1) Screw the side handle into one of the 3 optional tapped 

    holes on the gear housing depending on operator.
2) Tighten the side handle securely.

Disc Grinding Wheel Assembly

• 

Disconnect tool from power source. Be sure that wheel

  guard is in place for grinding.

• 

Thread BACKING FLANGE onto spindle, then place

  GRINDING WHEEL on the spindle. Thread on the lock nut 

  and tighten nut using the supplied lock nut spanner (9), while 

  holding the spindle lock in. (Fig.1)

• 

TO REMOVE: Reverse procedure.

• 

Disconnect tool from power source before attaching cutting 

  wheel. With cut off wheel guard in place, assemble flange, 

  cutting wheel and lock nut. When cutting, make only small 

  passes through workpiece at a time. Be aware that 

  “Kickback” can occur at any time. Keep both hands on tool 

  for maximum control. (Fig.2)

Masonry Cutting Wheel Assembly

For cutting masonry materials like brick, tile, stone, etc., it is 

best to use a dry diamond cutting wheel. Use only lock nut and 

flange with equal diameters.

Wheel Guard Installation

TO INSTALL BACKING PAD AND SANDING DISC

SANDING ACCESSORIES ASSEMBLY 

Disconnect tool from power source. Set the tool on its top 

side (spindle up). Place the rubber backing pad onto the 

spindle shaft. Center the sanding disc on top of the backing 

pad. Insert the lock nut through the disc and thread onto the 

spindle as far as you can with your fingers. Press in the 

spindle lock, then tighten the backing pad securely with the 

lock nut spanner (9). (Fig.3)

WIRE BRUSH ASSEMBLY

Before assembling wire brush to this tool, disconnect from 

the power source. Wire brushes are equipped with their own 

threaded hub, simply thread on to spindle. Be sure to seat 

against shoulder before turning tool “ON”. (Fig.3)

PRIOR TO ASSEMBLY AND ADJUSTMENT ALWAYS 

UNPLUG THE TOOL.

1. Spindle lock
2. Carbon brush cover
3. Rear handle release button
4. Rear handle 

5. Auxiliary handle
6. Wheel guard
7. Safety / lock-on lever
8. Trigger switch

Voltage:
Power input:
No load speed:
Grinding wheel:
Spindle thread:
Disc bore size:
Net weight:

230V ~ 50Hz
2,500W
6,500min

-1

230mm
M14x2.0
22mm
6.1kg

  9. Lock nut spanner
10. Allen key

• The position of the guard can be adjusted to accommodate 

   the operation being performed.

• Lo

ose the guard secure screw with allen key (10) and position 

  guard on spindle neck so that the bump on guard, line up with 

  the notch on the spindle neck.

• R

otate guard either direction to desired position, and tighten

  secure bolt to make guard in place.

• 

To remove guard: 

Loose the guard secure screw and lift 

  guard off the spindle neck.

11. Carbon brush

Summary of Contents for G-2500

Page 1: ...G 2500...

Page 2: ...1 1 3 4 5 8 7 6 2 ACCESSORIES 9 10 11...

Page 3: ...2 3 4 5 Cut off wheel guard wheel guard Back flange Back flange Dry diamond wheel Spindle Spindle Backing pad Lock nut Wire brush Sanding disc Spindle Grinding wheel Lock nut Lock nut Collar screw 3 4...

Page 4: ...before plugging in Carrying power tools with your nger on the switch or plugging in power tools that have the switch on invites accidents d Remove any adjusting key or wrench before turning the power...

Page 5: ...eels intended for large angle sander grinders are not suitable for the high speed of a small angle sander grinder these wheels may easily burst and the fragments strike you or bystanders 7 DO NOT USE...

Page 6: ...housing depending on operator 2 Tighten the side handle securely Disc Grinding Wheel Assembly Disconnect tool from power source Be sure that wheel guard is in place for grinding Thread BACKING FLANGE...

Page 7: ...t into workpiece when pushing forward WARNING Before using a grinding wheel be certain that its maximum safe operating speed is not exceeded by the nameplate speed of the grinder Do not exceed the rec...

Page 8: ...ed by a qualified person if necessary When sanding automobiles or appliances wipe the metal clean with a non flammable solvent or commercial cleaner to remove all wax and grease By doing this first th...

Page 9: ...8 NOTE...

Page 10: ...9 NOTE...

Page 11: ...10 NOTE...

Page 12: ...it was not designed or is not suited and no repairs alterations or modifications have been attempted by other than an Authorised Service Agent This guarantee will not apply if the tool is damaged by a...

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