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FEATURES

KNOW YOUR ABRASIVE CUT-OFF MACHINE

See Figures 2 and 3.

Before attempting to use your machine, familiarize yourself
with all operating features and safety requirements.

WARNING:

Do not allow familiarity with your machine to make you
careless. Remember that a careless fraction of a second
is sufficient to inflict severe injury.

MOTOR

See Figure 2.

This machine has a strong motor with sufficient power to
handle tough cutting jobs. It also has externally accessible
brushes for ease of servicing.

14 in. (356 mm) ABRASIVE WHEEL

See Figure 2.

A 14 in. (356 mm) abrasive wheel is included with your cut-
off machine. It will cut materials up to 5 in. (127 mm) thick or
8 in. (203 mm) wide, depending upon the thickness or width
of the material and the setting at which the cut is being made.

SELF-RETRACTING LOWER WHEEL GUARD

See Figure 2.

The lower wheel guard provides protection from each side of

Fig. 2

LOWER

WHEEL GUARD

ADJUSTABLE

FLIP FENCE

ASSEMBLY

VISE

CRANK HANDLE

MACHINE ARM

SWITCH TRIGGER

MACHINE BASE

QUICK LOCK-

RELEASE LEVER

MOTOR

the wheel. It retracts over the upper wheel guard as the
wheel is lowered into the workpiece.

VISE CLAMP

See Figure 2.

A vise clamp has been provided with your cut-off machine.
It is located on the end of the vise screw and provides greater
control by clamping the workpiece to the fence. It also
prevents the workpiece from creeping toward the wheel
during a cutting operation.

ADJUSTABLE FLIP FENCE ASSEMBLY

See Figure 2.

The fence on your cut-off machine has been provided to
support the workpiece and provide clamping support to the
vise for holding your workpiece securely when making all
cuts. It is an adjustable flip fence assembly that has been
provided to make your cut-off machine more versatile. It
adjusts 45

°

 to the right for making angled cuts. It has an

extension block that flips down when making cuts in tall or
thick stock, such as square stock or tube stock. The exten-
sion block flips up out of the way when making cuts in stock
that is thin or wide, such as angle stock.

QUICK LOCK-RELEASE LEVER

See Figure 2.

A quick lock-release lever has been provided on your cut-off
machine. This feature allows you to open and close the vise
clamp quickly without repetitive turning of the vise crank handle.

EXTENSION

BLOCK

14 in. (356 mm)

ABRASIVE WHEEL

VISE CLAMP

VISE SCREW

Summary of Contents for C2600

Page 1: ... cared for it will give you years of rugged trouble free performance CAUTION Carefully read through this entire operator s manual before using your new machine Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your machine properly and only for what it is intended you will enjoy years of safe reliable service Please fill out and return the Warranty Registration C...

Page 2: ...igger Lock 9 Adjustments 10 13 Removal And Installation Of Wheel 10 To Remove 10 To Install 10 Adjustable Flip Fence 11 Cutting Angle Adjustment 11 Adjusting Width Of Cut 11 Quick Lock Release Lever 12 Using The Quick Lock Release Lever And Vise Clamp 12 a To Loosen 12 b To Tighten 12 Depth Stop 13 Depth Stop Adjustments 13 Operation 13 15 Applications 13 Power Supply 14 Switch 14 Lock On Button 1...

Page 3: ...ment IMPORTANT Servicing requires extreme care and knowledge and should be performed only by a qualified service technician For service we suggest you return the tool to your nearest RYOBI AUTHORIZED SERVICE CENTER for repair When servic ing use only identical Ryobi replacement parts WARNING Do not attempt to operate this tool until you have read thoroughly and understand completely all instructio...

Page 4: ... caught and draw you into moving parts Rubber gloves and nonslip footwear are recommended when working outdoors Also wear protective hair covering to contain long hair ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses PROTECT YOUR LUNGS Wear a face or dust mask if the cutting operation is dusty PROTECT YOUR HEARING Wear h...

Page 5: ...ould cause the wheel to loosen and could create a hazard Should this ever occur stand clear and allow the wheel to come to a complete stop Disconnect your cut off machine from the power supply and securely retighten the wheel arbor bolt REPLACEMENT PARTS All repairs whether electrical or mechanical should be made at a Ryobi Authorized Service Center WARNING When servicing use only identical Ryobi ...

Page 6: ...rent DC A substantial voltage drop will cause a loss of power and the motor will overheat If the machine does not operate when plugged into an outlet double check the power supply GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having...

Page 7: ... missing parts are replaced Failure to do so could result in possible serious injury LOOSE PARTS LIST The following items are included with your C2600 Abrasive Cut off Machine 14 in 356 mm Abrasive Wheel Installed on Machine Wheel Wrench 8 mm Hex Key Stored on Machine Operator s Manual Warranty Registration PRODUCT SPECIFICATIONS Wheel Type Reinforced Abrasive Wheels Wheel Diameter 14 in 356 mm Wh...

Page 8: ...OTOR the wheel It retracts over the upper wheel guard as the wheel is lowered into the workpiece VISE CLAMP See Figure 2 A vise clamp has been provided with your cut off machine It is located on the end of the vise screw and provides greater control by clamping the workpiece to the fence It also prevents the workpiece from creeping toward the wheel during a cutting operation ADJUSTABLE FLIP FENCE ...

Page 9: ...enient when continuous cutting for extended periods of time is required To engage the lock on feature depress switch trigger push in and hold the lock on button located on the side of the handle then release switch trigger Release lock on button and machine will continue running Toreleaselock onfeature depressswitchtriggerandrelease If you have the lock on feature engaged during use and your machi...

Page 10: ...ndle locks preventing shaft from rotating Using the 8 mm hex key provided loosen and remove bolt Note Bolt has right hand threads Turn bolt counterclockwise to loosen Remove outer washer outer flange spacer and wheel Do not remove inner flange or inner washer Removal of these two parts are not required for wheel changes WARNING If inner flange or inner washer has been removed replace both before p...

Page 11: ...until the desired angle of cut on the scale is aligned with the indicator in machine base For precise cuts check the angle of cut for the fence against the abrasive wheel with a protractor bevel square or other similar device Using the fence lock handle securely tighten the fence in place at desired angle See Figure 6 ADJUSTING WIDTH OF CUT See Figures 7 and 8 Unplug your cut off machine WARNING F...

Page 12: ...vise crank handle 1 2 to 1 turn counterclockwise Lift up the quick lock release lever as shown in figure 9 and pull back on vise crank handle to slide open the vise TO TIGHTEN See Figure 10 Unplug your cut off machine WARNING Failure to unplug cut off machine could result in accidental starting causing possible serious personal injury Push the vise crank handle forward to slide the vise clamp agai...

Page 13: ...serious personal injury Loosen the depth stop bolt that is against the machine base The depth stop is lowered by turning the depth stop bolt clockwise and raised by turning the bolt counterclockwise By pressing down on the machine arm lower the wheel and check clearance and maximum cutting distance distance from adjustable stationary vise where wheel enters to front of machine base slot Adjust if ...

Page 14: ...pt to cut wood or masonry with this cut off machine Never cut magnesium or magnesium alloy with this machine Failure to comply could result in serious personal injury To prevent machine movement or tipping during cutting procedure secure cut off machine in place to a workbench or work surface that is also secure WARNING Always use the vise on the cut off machine to prevent accidents that could res...

Page 15: ...ting long pieces support the opposite end of the material with a roller stand or with a work surface level with the machine base WARNING Never perform any cutting operation freehand without placing workpiece in the vise Material will get hot during cutting operation Keep hands off of metal being cut to avoid serious personal injury Before turning on machine perform a dry run of the cutting operati...

Page 16: ...from the cutting area and position the cord so that it will not get caught on materi als tools etc during cutting operation WARNING Check extension cords before each use If damaged replace immediately Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury WARNING Always wear safety goggles or safety glasses with side shields duri...

Page 17: ...bly Check for wear Replace both brushes when either has less than 1 4 in length of carbon remaining Do not replace one side without replacing the other Reassemble using new brush assemblies Make sure curvature of brush matches curvature of motor and that brush moves freely in brush tube BRUSH CAP BRUSH ASSEMBLY MAINTENANCE BRUSH ASSEMBLY BRUSH CAP Make sure brush cap is oriented correctly straight...

Page 18: ... 3 Have an electrician replace with a 15 wrong size or defective amp fuse or circuit breaker Motor overheats 1 Motor is overloaded 1 Request a voltage check from the power company 2 Wheel is being fed into work too fast 2 Feed wheel into work slower Machine is noisy when running 1 Motor needs attention 1 Have the motor checked at your nearest authorized service center Wheel hits table 1 Wheel not ...

Page 19: ...mm Abrasive Cut Off Model C2600 Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 100 16 16 14 12 10 CAUTION Keep the extension cord clear of the working area Position the cord so that it will not get caught on workpiece tools or other obstructions while you are working with a power tool Used on 1...

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