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Page 11

0

Fig. 8

SWITCH

BUTTON

ON

5

°

 TO 15

°

OPERATION

15 degrees and continuously moving at a steady, consistent
pace. Move the grinder back and forth or up and down over
the work area. Keep the grinder moving so that an excessive
amount of material is not removed from one area. If the
grinder is held in one spot too long, it will gouge and cut
grooves in the workpiece. If the grinder is held at too sharp
an angle, it will also gouge the workpiece because of
concentration of pressure on a small area.

Use just enough pressure to keep the grinder from chattering
or bouncing. Heavy pressure will decrease its speed and put
a strain on the motor. Normally the weight of the tool alone
is adequate for most grinding jobs. Use light pressure when
grinding jagged edges or loose bolts where there is the
potential for the grinder to snag on the metal edge.

Lift the grinder away from the workpiece before turning your
grinder off.

CAUTION:

Never cover air vents. They must always be open for
proper motor cooling.

SWITCH BUTTON

See Figure 7.

To turn your grinder on, push the switch button forward.
Release the button to turn the grinder off.

LOCK-ON FEATURE

See Figure 7.

Your grinder has a lock-on feature that is convenient when
continuous operation for extended periods of time is required.
To lock-on, push the switch button forward and press the
front portion of the button in toward the grinder. To release
the lock-on, press in on the rear portion of the button. Button
will then disengage from the locked position.

GRINDING

See Figure 8.

Always carefully select and use grinding wheels that are
recommended for the material to be ground. Make sure that
the minimum operating speed of the grinding wheel selected
is not less than 11,000 rpm. The grinding wheel provided with
your grinder is suitable for grinding welds, preparing sur-
faces to be welded, grinding structural steel, and grinding
stainless steel.

Secure all work before beginning a grinding operation.

Secure small workpieces in a vise or clamp to a workbench.

DANGER:

Never use your grinder with the guard removed. It has
been designed for use only with the guard installed.
Attempting to use grinder with guard removed will result
in loose particles being thrown against the operator
resulting in serious personal injury.

WARNING:

Never use your grinder without wearing eye protection.
Following this rule will reduce the risk of serious personal
injury.

The key to efficient operation begins by controlling the
pressure and surface contact between the grinding wheel
and workpiece. Flat surfaces are ground at an acute angle,
normally between 5 to 15 degrees.

For maximum control, hold the grinder in front and away from
you with both hands, keeping the grinding wheel clear of the
workpiece. Start your grinder and let the motor and grinding
wheel build up to full speed. Gradually lower grinder until the
grinding wheel contacts the workpiece.

For best results keep the grinder tilted at an angle from 5 to

Fig.

 

7

OFF

0

(O) OFF

(I) ON

TO

LOCK-ON

SWITCH BUTTON

Summary of Contents for AG400

Page 1: ...CAUTION Carefully read through this entire operator s manual before using your new angle grinder Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your grinder properly and only for what it is intended you will enjoy years of safe reliable service Please fill out and return the Warranty Registration Card so that we can be of future service to you Thank you again ...

Page 2: ... OF CONTENTS AG400 ANGLE GRINDER TYPICAL APPLICATION WARNING Always use the guard that accompanied the grinder Comply with mounting and use instructions and warnings found in the manual for the grinder and ANSI B7 1 Failure to heed these warnings can result in wheel breakage and serious personal injury For more information on ANSI Standards contact the American National Standards Institute Inc 11 ...

Page 3: ... Ryobi power tool is double insulated This means you areseparatedfromthetool selectricalsystembytwocomplete sets of electrical insulation This extra layer of insulation is intended to protect the user from electrical shock due to a break in the wiring insulation All exposed metal parts are isolated from the internal metal motor components with protecting insulation Double insulated tools do not ne...

Page 4: ...k for misalignment or binding of moving parts breakage of parts and any other condi tion that may affect the tool s operation If dam aged have the tool serviced before using Many accidents are caused by poorly maintained tools WARNING Read and understand all instructions Failure to follow all instructions listed below may result in elec tric shock fire and or serious personal injury SAVE THESE INS...

Page 5: ...ommended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service Tool service must be performed...

Page 6: ...d cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SAVE THESE INSTRUCT...

Page 7: ... is 120 volts 60Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If your tool does not operate when plugged into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from the power source use an extension cord heavy enough to carry...

Page 8: ...you careless Remember that a careless fraction of a second is sufficient to inflict severe injury SPINDLE LOCK BUTTON SWITCH BUTTON SIDE HANDLE GUARD GRINDING WHEEL FEATURES Side Handle The side handle provided stabilizes your grinder and must be used during all grinding operations In addition to maintaining safe control during use the side handle also provides convenient ease of operation for the...

Page 9: ...button and rotate clamp nut until spindle locks Loosen and remove clamp nut from spindle Do not remove disc flange Make sure flats on the bottom of disc flange are engaged with flats on spindle Place the grinding wheel over the spindle with the concave side of the wheel facing up WARNING Always install grinding wheel with the depressed center against the disc flange as shown in figure 3 Failure to...

Page 10: ...e sparks and loose particles thrown from the grinding wheel would be directed toward the operator Always place the guard in the correct location as shown in figures 4 and 5 WARNING Always wear safety glasses and keep guard in place when grinding Hot metal sparks from metal grinding can cause a fire Avoid spark contact with flammable materials such as saw dust or clothing Grinding wheels must be fr...

Page 11: ...ock on press in on the rear portion of the button Button will then disengage from the locked position GRINDING See Figure 8 Always carefully select and use grinding wheels that are recommended for the material to be ground Make sure that the minimum operating speed of the grinding wheel selected is not less than 11 000 rpm The grinding wheel provided with your grinder is suitable for grinding weld...

Page 12: ...er loosen the clamp screw until the guard can be adjusted or removed If you are making adjustments rotate the guard to its correct position as shown in figures 4 5 and 9 then retighten clamp screw securely Never use your grinder without the guard in place and properly adjusted See Figures 4 5 and 6 Note Be sure the tabs on the guard are seated in the groove in the bearing cap If you are replacing ...

Page 13: ...ove dirt carbon dust etc WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic WARNING Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust If operation is dusty also wear a dust mask MAINTENANCE ...

Page 14: ... exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 100 16 16 14 12 10 CAUTION Keep the extension cord clear of the working area Position the cord so that it will not get caught on workpiece tools or other obstructions while you are working with a power tool...

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