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ryan JR Sodcutter 544844D, Service And Parts Manual

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ryan JR Sodcutter 544844D Service And Parts Manual Download Page 32

Parts-30

Jr.

Sodcutter

FIGURE 5

MOLE BLADE KIT

Summary of Contents for JR Sodcutter 544844D

Page 1: ...ts proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine 524781 GB rev 3 Service and Parts Manual Models 544844D JR SODCU...

Page 2: ...2003 Ransomes Jacobsen Limited All Rights Reserved...

Page 3: ...e or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a Ryan dealer for any service or parts needed Ryan service ensures t...

Page 4: ...ories or products not approved by Textron Golf Turf Specialty Products will be considered the responsibility of the individual s or company designing and or making such changes TextronGolf Turf Specia...

Page 5: ...informs the operator and or bystanders to keep a safe distance away from machinery If you do not keep hands and feet a safe distance from the machinery personal injury could occur 524481 The throttle...

Page 6: ...E SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING DOWNWARD 2 ENGAGE DRIVE WHEEL SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING UPWARD 3 WITH ENGINE RUNNING HOLD OPERATOR PRESENT LEV...

Page 7: ...start engine Turn to OFF position to stop engine Operator Presence Control C With clutch control engaged engine will stop if operator presence lever is not depressed Blade Depth Control Lever D Raises...

Page 8: ...handle H in disengaged position handle will point straight out from unit 2 Set engine speed at slow speed 3 Engage drive shifter handle 4 Depress operator presence control 5 Engage operator presence...

Page 9: ...explosive under certain conditions Always stop the engine and do not smoke or allow open flames or sparks when refueling BE SURE to install fuel cap after refueling Do not fill containers in a vehicle...

Page 10: ...adjustments to unit The preceding decal shows what could happen if the engine is not stopped or disabled before removing safety covers Hands may become entangled in moving belts gears chains or other...

Page 11: ...idler wheel is 1 25 4 mm from the engine mount plate ENGINE ENGINE BOLT ENGINE PULLEY BLOCK ENGINE MOUNT PLATE 1 25 4 mm IDLER PULLEY BELT DRIVE PULLEY DRIVE BELT REPLACEMENT 1 Remove shield on left s...

Page 12: ...l chain is off bottom sprocket 9 Install new chain in reverse procedure Clean mating surfaces on case and cover Apply 3M Scotch Grip 847 or an equivalent adhesive to case cover before installation BLA...

Page 13: ...Remove snap rings B from left bearing 7 Using a punch and soft hammer lead leather etc drive shaft out left side of unit and remove large gear 8 Using a bearing puller or slide hammer remove bearing S...

Page 14: ...hould be checked for wear and replaced if necessary 8 Reassemble in reverse procedure using new seals and gaskets ADJUSTING BLADE ANGLE 1 Loosen blade angle control locking lever F and move H frame fo...

Page 15: ...gauge G 4 Tighten depth control locking lever E NOTE Numbers on depth gauge do not necessarily represent thickness of sod being cut ADJUSTING OPERATOR PRESENCE CONTROL 1 To adjust operator presence c...

Page 16: ...6 Remove four 4 bearing cage screws and pull gears out left side of unit Dog clutch and double sprocket will slide off as shaft is removed 7 To remove gear and bearing remove snap ring slide gear off...

Page 17: ...rear portion of case to catch oil from case cavity 6 Push shaft to left of case lift right end of shaft out of case with bearings and sprocket intact 7 To remove sprocket press bearing from shaft and...

Page 18: ...e gear case is initially filled with 3 1 2 pints 1 7 L of EP 140 Gear Lube Do not add to this amount unless oil is changed or lost through leakage Gear case drain plug D On all pressurized lubrication...

Page 19: ...n the adjustment screw until the brake band is pulled snug against the belt Tighten the lock nut on brake adjustment screw Make a test run Stop engine and re adjust brake band if necessary 5 Re instal...

Page 20: ...1 Drain all fuel from fuel tank and lines use a hose or fuel line routed from fuel tank shut off to proper container 2 Start engine and run until all fuel is used from the carburetor float bowl 3 Whil...

Page 21: ...ard and readjust control rod Locking levers not tight when pulled to limit of travel A Thread wear on locking nut B Locking nut not properly adjusted A Replace locking nut B Tighten locking nut on opp...

Page 22: ...5 Kg Standards Conforms to European Community EC standard 89 392 and amendments 91 368 and 93 44 CARB EPA Models 544944A 544945A Engine Model GX160 K1QX2 GX160 OHV 4 cycle 5 5 H P Honda 9 9 cu in 163...

Page 23: ...GB 21 Jr Sodcutter PARTS SECTION PARTS SECTION...

Page 24: ...Parts 22 Jr Sodcutter FIGURE 1 DRIVE ASSEMBLY AND SIDE COVER...

Page 25: ...831889 WASHER SWIVEL 1 1 42 831890 SCRW SWIVEL THROTTLE 1 ITEMS 40 42 USED ON HONDA ENGINES ONLY 1 43 545380 7 GUIDE AY BELT 1 1 44 64123 87 BOLT HEX 3 8 16X1 3 4 2 1 45 545626 SPROCKET AY 1 1 46 540...

Page 26: ...Parts 24 Jr Sodcutter FIGURE 2 GEAR CASE...

Page 27: ...7 516162 SPROCKET CLUTCH 1 2 28 516172 CLUTCH 1 2 29 516173 SHAFT 1 2 30 544215 CAGE ASSY BEARING 1 INCLUDES ITEMS 31 32 2 31 548131 BRG BALL 1 00 2 00 50 DA 1 2 32 548326 RING INT RET 2 21OD 06 1 2 3...

Page 28: ...Parts 26 Jr Sodcutter FIGURE 3 SIDE ARMS PITMAN ARMS AND HANDLES...

Page 29: ...3 22 548226 FITTING KC 1 3 23 545443 7 BRACKET AY 2 INCLUDES ITEMS 24 25 3 24 521429 BRONZE BEARING 1 3 25 548224 FITTING GREASE 1 4 SPCL 1 3 26 545445 7 ARM AY SIDE 2 INCLUDES ITEMS 27 31 3 27 521436...

Page 30: ...Parts 28 Jr Sodcutter FIGURE 4 HANDLEBAR ASSEMBLY...

Page 31: ...22 829148 MOUNT ISOLATION 3 4 23 524472 ARM PIVOT PLATING 1 4 24 540347 COVER AY 1 4 25 524480 DECAL CLUTCH CONTROL 1 4 26 524481 DECAL THROTTLE CNTRL 1 4 27 540211 7 HANDLEBAR AY 1 4 28 540212 7 HAND...

Page 32: ...Parts 30 Jr Sodcutter FIGURE 5 MOLE BLADE KIT...

Page 33: ...ES ITEMS 5 7 9 13 15 17 19 5 5 64006 03 WSHR 3 8 HELICAL LOCK 4 5 6 64025 04 NUT 3 8 24 HEX 4 5 7 64123 21 BLT HEX 3 8 24X1 1 4 4 5 8 544689 BLADE AY MOLE 3 4 1 INCLUDES ITEMS 9 13 5 9 64025 02 NUT HE...

Page 34: ...Parts 32 Jr Sodcutter FIGURE 6 TRENCHING BLADE...

Page 35: ...4844B 544844C 544844D 544944 544944A 6 2 64006 03 WSHR 3 8 HELICAL LOCK 3 6 3 64025 04 NUT 3 8 24 HEX 3 6 4 64123 21 BLT HEX 3 8 24X1 1 4 3 6 5 546089 BRACKET 12 MOLE BLADE 1 6 6 546198 BLADE AY TRENC...

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Page 38: ...our manufacturing locations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support Ransomes Jacobsen Limited...

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