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spare part list – Rustibus® 2000-3000.

ScENARIoS

PoTENTIAL 

REASoNS

SoLUTIoNS

Rustibus® 

machine 

Does not run. 

- Dirt, foreign materials

- internal corrosion / rust

- Misalignment

- Poor lubrication

- Jammed machine

1)Check that there are no restrictions on 

    the hose.

2) Check the Psi meter on the Air Lubriction

     system for adequate pressure.

3) Check air supply. 

4)        Disconnect air power supply from

     machine / tool, remove the screen and 

     chain Drum unit from Machine / tool and

     check if main drive shaft rotates freely. 

5) too much dust may have accumulated in

     the tool. Clean the tool.

6) Check the bearings to make sure they are 

     spinning freely in their track. 

     Air motor failure (handle part) such as 

     main gear not engaging. Contact 

     supplier for service.

 7) Lubricate the machine and rotate the 

      chain head or drive shaft in both 

      directions a few times.

Rustibus®

 machine 

runs at reduced 

speed.

- Dirt, foreign materials

- internal corrosion / rust

- Misalignment

- Insufficient air pressure / flow

- Air hose or compressor is to small

- Restricted exhaust

- Poor lubrication

- Air hose between machine and

  compressor is to long

Rustibus®

 machine 

runs with low torque.

- Dirt, foreign materials

- internal corrosion / rust

- Misalignment

- Insufficient air pressure / flow

- Poor lubrication

- Jammed machine

Machine reduces 

speed during opera-

tion

- Misalignment

- Restricted exhaust

- Jammed machine

- Compressor is to small

- Air hose between machine and

  compressor is to long

1) Disconnect machine from air power 

    supply and check that exhaust is not 

    restricted.

2) Check air supply is not restricted and 

     that it is adequate.

Machine runs warm

- Misalignment

- Poor lubrication

1) Disconnect the air supply from the 

     machine / tool. 

2) Check oil in the lubricator oil system.

3) Check that there are no restrictions on

     the hose.

4) Check that bearings are spinning freely.

Not getting good 

enough de-scaling 

performance

- Machine running to slow

- Chain drum is worn out

1) Check that air supply is free of 

     restrictions and that it has the adequate

      Psi.

2)  Disconnect the air supply and check if 

      the chain drum is worn and replace if  

      necessary.

unfamiliar smells or 

sounds coming from  

machine.

- Misalignment

- Poor lubrication

- Jammed machine

- Dirt, foreign materials

1) Disconnect machine from air power

     supply.

2) Carefully inspect machine / tool.

Genuine Rustibus® parts only!

Machine may vary from pictures

Summary of Contents for 400 AIR 040-3000

Page 1: ...040 3000 Rustibus 400 AIR OPERATION MANUAL...

Page 2: ...ed by Tore Dalseide Title Director DECLARATION OF CONFORMITY Manufacturer Dalseide Shipping Services AS Bekkjarviksundet 1 N 5397 BEKKJARVIK NORWAY The authorised representative In the EEA Rustibus N...

Page 3: ...y re not genuine spares Use only the best don t settle for less How to recognise Genuine Spares GENUINE SPARE PARTS are marked with either RUSTIBUS PATENTED fig 1 or GENUINE RUSTIBUS PARTS fig 2 If th...

Page 4: ...formation ANSI Z535 5 1997 Definitions IMPORTANT The safeguards and instructions in this manual cannot cover all possible conditions and situations which may occur As we cannot control the correct mou...

Page 5: ...ng to ASME API specifications or other applicable codes and standards Never install remove or perform any maintenance on the Rustibus de scaling machine when the air supply is connected ALWAYS lift up...

Page 6: ...fety first when operating machine BEFORE STARTING THE OPERATION Congratulations on your new Rustibus de scaling machine In order to ensure your full benefit and safety of operation we recommend you to...

Page 7: ...r source Make sure the air hose is properly connected and safely located for your operation Apply safety wire on hose ALWAYS lift up machine push down the handle in order for the chain drum to rotate...

Page 8: ...of the largewindow a Proceed as follows 1 Remove the reservoir from the maintenance device 2 Fill the reservoir with the specified oil see Technical Data until oil appears in the small window b Note...

Page 9: ...emoving the cap 040 4020 Gently rotate the scaling head 2 3 times to make sure the oil lubricates the air motor See spare part drawing for further details CAUTION Disconnect the air pressure hose when...

Page 10: ...lubricated For non incorporated air filtration systems ensure the machine is connected to a system comprising the following points 1 Air moisture filter separation unit 2 Air pressure regulation unit...

Page 11: ...Connections there are holes to allow you to attach a safety pin through both sections Holes for Safety pin Safety pin HIGHLY RECOMMENDED It is also HIGHLY RECOMMENDED that you use a safety line wire...

Page 12: ...unit uses a Disposable Chain Drum This Chain Drum is designed for one time use only and does not require any spares replacement Simply use the Chain Drum until it is completely destroyed and then repl...

Page 13: ...of the vacuum system when used on the machine The cover is held in place at three points marked A B C and swings open to allow access When replacing the chain drum or wire brush it is only necessary t...

Page 14: ...in Drums 040 0156 check and tighten bolts on adaptor first and put the chain drum on Then ad bolt and screw 040 0154 on top of chain drum and adaptor and tighten ITEM NUMBERS 040 0154 WASHER BOLT FOR...

Page 15: ...Spare part list Rustibus 400 AIR 040 0010 040 0013 040 0012 040 4010 1 040 4009 1 040 4016 1 040 0202 040 0158 Genuine Rustibus parts only Machine may vary from pictures 040 0014...

Page 16: ...4007 040 4006 040 4020 040 4008 040 4021 040 4001 040 4008 040 4006 040 4019 040 4005 040 4019 040 4006 040 4007 040 4008 040 4019 040 4006 040 4003 040 4019 040 4002 040 4012 040 4006 040 4019 040 40...

Page 17: ...E PCS 040 4005 HOSE MOTOR PCS 040 4006 HOSE FITTING BRASS 1 2 PCS 040 4007 ELBOW BRASS 1 2 PCS 040 4008 ANS NIPPLE BRASS PCS 040 4009 1 AIR FILTER 400 PCS 040 4010 1 LUBRICATOR 400 PCS 040 4011 BRACKE...

Page 18: ...GASKET 2 PCS SET 040 4180 BODY PCS 040 4190 KEY PCS 040 4200 ROTOR ASSEMBLY PCS 040 4210 PUSH PIN 2 PCS SET 040 4220 SPRING VANE 4 PCS SET 040 4230 VANE 4 PCS SET 040 4240 DEAD END PLATE PCS 040 4250...

Page 19: ...hinder the operation of the machine You simply plug your vacuum hose directly on to the machines vacuum port It could not be easier than that Inlet A and Outlet B Water Nozzle System Optional extra I...

Page 20: ...nd compressor is to long Rustibus machine runs with low torque Dirt foreign materials Internal corrosion rust Misalignment Insufficient air pressure flow Poor lubrication Jammed machine Machine reduce...

Page 21: ...lete Single Phase 220V 50 or 60 Hz Incl 50 M Cable 2X1 5 E 040 3000 Rustibus 400 Air Complete W Air filter Lubricator Regulator 040 X3000 Rustibus X400 Air EX Complete W Air filter Lubricator Regulato...

Page 22: ...ver GENUINE Rustibus PARTS ONLY Dalseide Shipping Services cannot be held liable for any damages to Rustibus machines or personnel as a result of use of non genuine parts We reserve the right to refus...

Page 23: ...227 2097 E mail antwerp rustibus com SINGAPORE Rustibus PTE LTD 18 Boon Lay Way 08 145 TradeHub 21 Singapore 609966 Phone 65 62 62 52 26 Fax 65 62 66 69 55 E mail singapore rustibus com HOUSTON TX Rus...

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