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RuggedServer

 RS400 Family 

 

4-Port Serial Device Server with Integrated 4-Port Managed 

Ethernet Switch 

 
 
 

 

 
 
 

Installation Guide 

October 14, 2009 

 

www.ruggedcom.com 

RuggedCom Inc.

 

I

 300 Applewood Cres., Unit 1, Concord, Ontario, Canada L4K 5C7  

Tel

: 905-856-5288 I 

Fax

: 905-856-1995 

I

 

Toll Free:

 1-888-264-0006 

 

Summary of Contents for RuggedServer RS400

Page 1: ...ce Server with Integrated 4 Port Managed Ethernet Switch Installation Guide October 14 2009 www ruggedcom com RuggedCom Inc I 300 Applewood Cres Unit 1 Concord Ontario Canada L4K 5C7 Tel 905 856 5288 I Fax 905 856 1995 I Toll Free 1 888 264 0006 ...

Page 2: ...ocument is reviewed regularly and any necessary corrections will be included in subsequent editions We appreciate any suggested improvements We reserve the right to make technical improvements without notice Registered Trademarks RuggedServer is a trademark of RuggedCom Inc RuggedSwitch is a registered trademark of RuggedCom Inc Other designations in this manual might be trademarks whose use by th...

Page 3: ...aution This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void Should this device require service see t...

Page 4: ... 18 2 6 1 4 x RS232 via DB9 19 2 6 2 4 x RS485 via Phoenix 20 2 6 3 4 x RS232 RS485 RS422 via DB9 21 2 6 4 4 x RS232 RS485 RS422 via RJ 45 22 2 6 5 RS485 Wiring 23 2 6 6 Serial Port Transient Protection 24 2 7 Ethernet Ports 25 2 7 1 RJ 45 Twisted Pair Ports 26 2 7 2 Ethernet Port Transient Protection 26 2 7 3 Fiber Optic Ports 27 2 8 V 90 Modem Port Optional 28 3 Technical Specifications 29 3 1 O...

Page 5: ...ide range of industry standards including IEC61850 IEEE1613 IEC61000 6 2 IEEE61800 3 and NEMA TS 2 The RS400 Series also features a wide operating temperature range of 40 C to 85 C allowing it to be installed in virtually any location 1 2 Feature Highlights Serial device server Fully compliant EIA TIA RS485 RS422 RS232 serial ports software selectable DB9 RJ 45 Phoenix style connectors Baud rates ...

Page 6: ...g System ROS Features Simple plug and play operation automatic learning negotiation and crossover detection Integrated Cyber Security features RSTP 802 1w and Enhanced Rapid Spanning Tree eRSTP network fault recovery 5ms Quality of Service 802 1p for real time traffic VLAN 802 1q with double tagging and GVRP support IGMP Snooping for multicast filtering Port Rate Limiting and Broadcast Storm Limit...

Page 7: ... Ethernet Port Indicators Optional V 90 Modem Port Figure 1 RS400 Top View ITEM Activity Comments Solid Link Established LINK LED Orange Blinking Once per second Tx Rx Activity Tx LED Orange Blinking Tx Transmit Activity Rx LED Orange Blinking Rx Receive Activity POWER LED Green Solid Power On Fault LED Red Solid Fault has occurred Table 1 RS400 LED description 7 RuggedCom RuggedServer RS400 Famil...

Page 8: ...ated 4 Port Switch Din Rail Mounting Bracket DC AC L DC AC N Surge Ground Safety Ground Stud RS232 Console Port Optional V 90 Modem Port Failsafe Relay Front Rear Figure 2 RS400 Front and Rear View 8 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 9: ...rial Port Indicators Top Bottom Figure 3 RS401 Top and Bottom View ITEM Activity Comments Solid Link Established LINK LED Orange Blinking Once per second Tx Rx Activity Tx LED Orange Blinking Tx Transmit Activity Rx LED Orange Blinking Rx Receive Activity POWER LED Green Solid Power On Fault LED Red Solid Fault has occurred Table 2 RS401 LED Description 9 RuggedCom RuggedServer RS400 Family Instal...

Page 10: ...Product Overview Figure 4 RS401 Front View 10 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 11: ...Installation 2 Installation 2 1 Mounting 2 1 1 RS400 Figure 5 RS400 Front Side Panel DIN Mounting 11 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 12: ...Installation 2 1 2 RS401 Figure 6 RS401 Front Side Panel DIN Mounting 12 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 13: ...her appropriate grounding wire Surge Ground is used as the ground conductor for all surge and transient suppression circuitry internal to the RS400 Series 4 Chassis Ground is connected to the Safety Ground terminal for AC inputs or the equipment ground bus for DC inputs NOTES 1 88 300VDC Equipment A 300VDC appropriately rated circuit breaker must be installed 2 100 240VAC Equipment A 250VAC approp...

Page 14: ...Installation 2 2 1 Power Supply AC Input Figure 8 Power Supply AC Input 2 2 2 Power Supply DC Inputs Figure 9 Power Supply DC Inputs 14 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 15: ...OT test This is required in order to prevent the transient surge suppression circuitry which is connected to Surge Ground from being activated during the HIPOT test Braided Cable Disconnect Braided Cable during HIPOT dielectric strength testing HIPOT Dielectric Strength Testing Figure 10 HIPOT Dielectric Strength Testing 15 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 16: ... the RS400 Series The contacts are energized upon power up of the unit and remain energized until a critical error occurs One common application for this output is to signal an alarm if a power failure or removal of control power occurs Figure 11 Failsafe Output Relay 16 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 17: ...he PC side since this has been done internally as is shown below Pin Signal 1 No Connection 2 Transmit Data 3 Receive Data 4 No Connection 5 Ground 6 No Connection 7 No Connection 8 No Connection 9 No Connection Figure 12 RS232 DB9 Female DCE pin out NOTE This port is not intended to be a permanent connection and the cable shall be less than 2m 6 5 ft in length 17 RuggedCom RuggedServer RS400 Fami...

Page 18: ...Check the product label on the back of the unit or the ROS firmware and review the table below in order to determine the type of serial ports on your RS400 Series The italicized letters in the order code represent options specific to your order Ports Order Code 4 x RS232 via DB9 RS40X PS M E1E2 2 MP 4 x RS485 via Phoenix RS40X PS M E1E2 4 MP 4 x RS232 RS485 RS422 via DB9 RS40X PS M E1E2 3D MP 4 x ...

Page 19: ...nal Equipment DTE device such as a PC a straight through serial cable 3 pin or 9 pin is required When communicating with a DCE such as another RS400 the RX and TX must be crossed over for example using a NULL modem cable The RS232 pin out is shown below Pin Signal 1 No Connection 2 Transmit Data 3 Receive Data 4 No Connection 5 COM Isolated Ground 6 No Connection 7 No Connection 8 No Connection 9 ...

Page 20: ...nix port pin out The RS485 serial ports are terminated by default from the factory Termination provided is AC Termination style 120 Ohm resistor in series with a 10nF capacitor The following table details the appropriate jumper configuration for each RS485 port Jumper Position Port Number Jumper No Termination AC Termination 1 JP5 Removed Installed 2 JP6 Removed Installed 3 JP7 Removed Installed 4...

Page 21: ... 8 RTS 9 RI No Connection Shield Chassis Ground Table 3 DB9 Female DCE Port pin out NOTES 1 No internal termination is provided 2 Pins 1 4 and 6 are connected internally Pins 7 and 8 are connected internally In RS232 mode these pins enter a high impedance state A DTE that asserts DTR and expects DSR or CD will operate correctly A DTE that asserts RTS will see CTS asserted although the RuggedServer...

Page 22: ...TX 7 CTS 8 RTS TX RX TX Shield Chassis Ground Table 4 RJ45 Port pin out NOTES 1 No internal termination is provided 2 Pins 1 2 and 3 are connected internally Pins 7 and 8 are connected internally In RS232 mode these pins enter a high impedance state A DTE that asserts DTR and expects DSR or CD will operate correctly A DTE that asserts RTS will see CTS asserted although the RuggedServer will not pe...

Page 23: ...ls should be connected to the common wire inside the shield 5 The shield should be connected to earth ground at a single point to avoid loop currents 6 The twisted pair should be terminated at each end of the chain The figure below shows the recommended RS485 wiring Figure 22 Conceptual recommended RS485 wiring diagram NOTES 1 On RS400 Series units with Phoenix ports the Common Isolated Ground por...

Page 24: ...lectrical transients and to ensure IEC 61850 3 and IEEE 1613 Class 1 conformance This means that during the transient event communications errors or interruptions may occur but recovery is automatic RuggedCom also does not recommended to use these ports to interface to field devices across distances which could produce high levels of ground potential rise i e greater than 2500V during line to grou...

Page 25: ...100FX Multimode MTRJ MC 100FX Multimode SC MT 100FX Multimode ST T2 100FX Singlemode ST Standard 20km L2 100FX Singlemode LC Standard 20km L5 100FX Singlemode LC Intermediate Reach 50km L9 100FX Singlemode LC Long Reach 90km C2 100FX Singlemode SC Standard 20km C5 100FX Singlemode SC Intermediate Reach 50km C9 100FX Singlemode SC Long Reach 90km Table 5 Ethernet Port Options The following two figu...

Page 26: ...hernet Port Transient Protection RuggedCom does not recommend the use of copper cabling of any length for critical real time substation automation applications However transient suppression circuitry is present on all copper ports to protect against damage from electrical transients and to ensure IEC 61850 3 and IEEE 1613 Class 1 conformance This means that during the transient event communication...

Page 27: ...link and operation The drawings in the following figures show each fiber optical connector style with a side and top view to allow the user to identify the proper cable connection orientation Figure 2 8 2 1 10FL ST connector Figure 2 8 2 2 100FX MTRJ connector Figure 2 8 2 3 100FX LC connector Figure 2 8 2 4 100FX SC connector Figure 2 8 2 5 100FX ST connector 27 RuggedCom RuggedServer RS400 Famil...

Page 28: ...telephony pin configuration CAUTION To reduce the risk of fire use only No 26 AWG or larger telecommunication line cord Pin Signal 1 No Connection 2 No Connection 3 Ring 4 Tip 5 No Connection 6 No Connection Figure 26 RJ 11 V 90 Modem Port pin out This product meets the applicable Industry Canada technical specifications The Ringer Equivalence Number is an indication of the maximum number of devic...

Page 29: ...er Supply Specifications Power Supply Type Minimum Input Maximum Input Fuse Rating Maximum Power Consumption 12 24 VDC 10 VDC 36 VDC 6 3A F 2 24 VDC 18 VDC 36 VDC 5A F 2 48 VDC 36 VDC 59 VDC 2A T 2 HI 125 250 VDC 1 HI 110 230 VAC 1 88 VDC 85 VAC 300 VDC 265 VAC 2A T 1 2 8 W NOTES 1 This is the same power supply for both AC and DC 2 F Denotes fast acting fuse T denotes time delay fuse 3 For continu...

Page 30: ... 30VAC 1A 30VDC 0 3A 80VDC 3 4 Data Port Specifications Data Port Media Distance Connector Type 10 100BaseTx Cat 5 UTP STP 100m RJ 45 RS232 Standard RS232 Shielded Serial Cable 15m DB9 Male or RJ 45 RS485 Shielded Twisted Pair 1200m N A RS422 Shielded Twisted Pair 1200m N A 30 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 31: ...FX MM LC 1310 50 125 19 14 32 14 2 15 100BaseFX MM MTRJ 1310 50 125 16 11 33 5 11 2 17 100BaseFX SM ST 1310 9 125 27 14 35 3 5 8 100BaseFX SM SC 1310 9 125 13 5 31 4 20 20 100BaseFX SM LC 1310 9 125 15 8 31 5 15 16 5 NOTES 1 Maximum segment length is greatly dependent on factors such as fiber quality and number of patches and splices Please consult RuggedCom sales associates when determining maxim...

Page 32: ...C Surge 4 kV 2 kV IEC 61000 4 5 Level 4 IEC Fast Transient 2 kV 1 kV IEC 61000 4 4 Level 4 ANSI IEEE Fast Transient 4 kV ANSI IEEE C37 90 1 IEC Radiated RFI Immunity 10 V m IEC 61000 4 3 ANSI IEEE Radiated RFI Immunity 35 V m ANSI IEEE C37 90 2 ESD Electrostatic Discharge 15 kV air discharge 8 kV contact IEC 61000 4 2 Level 4 Atmospheric Environment Levels Comments Temperature Dry Cold 40 C IEC 60...

Page 33: ...Technical Specifications 3 7 Physical Dimensions 3 7 1 RS400 33 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 34: ...ameter Value Comments Dimensions 11 47 x 7 96 x 2 23 inches 29 13 x 20 22 x 5 66 cm Length x Width x Height Weight 4 8 lb 2 2 Kg Enclosure 18 gauge Galvanized Steel 34 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 35: ...401 Parameter Value Comments Dimensions 6 77 x 7 42 x 3 49 inches 17 20 x 18 85 x 8 86 cm Length x Width x Height Weight 4 2 lb 1 9 Kg Enclosure 18 gauge Galvanized Steel 35 RuggedCom RuggedServer RS400 Family Installation Guide rev109 ...

Page 36: ...CDRH 21 CFR Chapter 1 Subchapter J Compliant IEC EN EN60825 1 1994 A11 1996 A2 2001 Compliant 5 Warranty RuggedCom warrants this product for a period of five 5 years from date of purchase For warranty details visit http www ruggedcom com or contact your customer service representative Should this product require warranty or service contact the factory at RuggedCom Inc 300 Applewood Cres Unit 1 Con...

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