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Ruger RC1000S, Operator'S Manual

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Ruger RC1000S Operator'S Manual Download Page 1

O P E R A T O R ’ S    M A N U A L

       IMPROPER USE

  OF THIS EQUIPMENT

     CAN BE HAZARDOUS!

SERIAL NUMBER

RC1000S

All operators must read,

understand, and apply all
safety instructions before

operating this equipment.

David Round & Son, Inc.
Ruger Products Division
32405 Aurora Road
Cleveland, OH 44139
Phone: 440-248-4700
www.rugerequipment.com

For safety, one
copy of this manual
must be stored on
the equipment  and
referred to by all
operators.

Summary of Contents for RC1000S

Page 1: ...rs must read understand and apply all safety instructions before operating this equipment David Round Son Inc Ruger Products Division 32405 Aurora Road Cleveland OH 44139 Phone 440 248 4700 www rugerequipment com For safety one copy of this manual must be stored on the equipment and referred to by all operators ...

Page 2: ...ual before using the equipment If you have any questions or need additional information please contact us at Phone 440 248 4700 Fax 440 248 8544 www rugerequipment com E mail info davidround com Below is a list of standard accessories that you should have received with your RC1000S Operator s Manual Swivel Hook with Safety Latch Pump Handle Designers Manufacturers of Hydraulic Load Lifting and Mat...

Page 3: ...nsert Sheets 4 5 Maintenance Instructions 6 Recommended Parts 7 9 Operational Steps 10 Jack Inspection Check List 11 Jack Service Instructions 12 Lubrication 13 Safety Tips for Using Ruger Cranes 14 Warranty Information 15 17 Designers Manufacturers of Hydraulic Load Lifting and Material Handling Equipment ...

Page 4: ...tion and complete as shown on the Packing List and or Bill of Lading Ruger Industries responsibility for this shipment has now ceased Any shortages or damage must now be resolved between the carrier and the receiver Ruger Industries will not be responsible for loss or damage when you give the transportation company a clear receipt Inspect this material before accepting DO NOT accept when damage or...

Page 5: ... Check main structure bolts nuts and pin retainers for tightness After visual inspection make operational test to assure unit is functioning properly Iseverything there Check packing list to be sure optional equipment is there Make sure lifting chain is with crane Be sure manual pump handle is there Paint finish scratches and scrapes to painted surfaces incurred during shipment are accepted as nec...

Page 6: ...rier Name 5 Return Ship Date 6 Reason for Return There will be a Restocking Charge for all returned purchases Customized units are not returnable and are non refundable RECEIVING DOCK DELIVERIES MONDAY THROUGH FRIDAY 8 00 A M TO 4 00 P M EST EXCEPT HOLIDAYS When calling for a RETURNED GOODS AUTHORIZATION number the following information must be supplied RETURNED GOODS AUTHORIZATION number must be ...

Page 7: ...ALD 12C standards Meets ANSI Z 535 STANDARD FEATURES Meet Ruger s engineering standards of 150 structural overload of maximum rated capacity Completely self contained hydraulic system with single action jack Boom and hydraulics adjust to 5 height locations Built in hydraulic overload relief valve An original Ruger patent Needle type release valve permits pin point control over lowering and holding...

Page 8: ... Length 75 Overall Width 32 1 2 Overall Height 78 Width Between Legs 24 1 2 Boom Reach Retracted 57 1 2 Boom Reach Extended N A Boom Height lowest position 40 1 2 Boom Height highest position 117 1 2 Ext Boom Height lowest position N A Ext Boom Height highest position N A Height of Legs 6 Wheel Diameter Load Wheels 5 Wheel Diameter Steering Wheels 4 David Round Son Inc Ruger Products Division 3240...

Page 9: ...to work with heavy loads Email info davidround com Phone 440 248 4700 Fax 440 248 8544 David Round Son Inc 32405 Aurora Road Solon Ohio 44139 www davidround com NOTE There is an overload relief valve built into the hydraulic system of every new Ruger Crane This safety valve is set at the factory under measured loadings and opens at about 10 over the rated capacity preventing the crane from lifting...

Page 10: ...7 32 31 30 29 28 27 26 25 24 23 22 21 40 39 15 16 8 19 4 9 8 9 5 6 7 10 11 12 13 14 34 35 36 37 2 3 38 18 RECOMMENDED P RECOMMENDED P RECOMMENDED P RECOMMENDED P RECOMMENDED PAR AR AR AR ARTS TS TS TS TS 33 7 ...

Page 11: ...G 2 9 203051 9 SEAL 2 10 203051 10 ADJUSTING SCREW 1 11 203051 11 SPRING 1 12 203051 12 SPRING CAP 1 13 203051 13 BALL 3 16 1 14 NOT SERV BASE 1 15 203051 15 HANDLE SOCKET 1 16 203051 16 PIN 1 17 203051 17 PIN RING 2 18 NOT SERV RESERVOIR TUBE 1 19 203051 19 ROLL PIN 1 20 203051 20 PIN 1 21 203051 21 PIN RING 2 22 203051 22 PUMP LINK 1 23 203051 23 PISTON 1 24 203051 24 BACK UP RING 1 25 203051 25...

Page 12: ... TO TIP OVER RESULTING IN DAMAGE TO PROPERTY AND PERSONAL INJURY DAVID ROUND AND SON INC RUGER DIVISION 32405 AURORA RD SOLON OHIO 44139 USA WARNING 211541 NA 1000 NA NA RC1000S RECOMMENDED P RECOMMENDED P RECOMMENDED P RECOMMENDED P RECOMMENDED PAR AR AR AR ARTS TS TS TS TS 1 10 7 2 3 4 5 6 8 9 ITEM NO NAME PART NO 1 Hydraulic Unit 09 004 2 Load Wheel 07 807 3 Load Axle 07 808 4 Spanner Bushing 0...

Page 13: ...til it stopsturning Tolowertheboomturnthevalveknobcounter clockwise The further you turn the knob counter clockwise CCW the faster the boom will lower SEE DIAGRAM 3 Toraisetheboom closethereleasevalve CW insertthejack handle into the jack lever and move the handle up down SEEDIAGRAM 4 DIAGRAM 3 DIAGRAM 4 CCW CW OPERA OPERA OPERA OPERA OPERATION TION TION TION TIONAL STEPS AL STEPS AL STEPS AL STEP...

Page 14: ...CE IF OIL IS NOTED BETWEEN TOP NUT AND RESERVOIR TUBE ITEM 18 TIGHTEN TOP NUT HANDLE SOCKET ITEM 15 WORN CRACKED OR BROKEN REPLACE ENTIRE JACK ASSEMBLY MUST BE REPLACED DEFORMED ETC RESERVOIR TUBE ITEM 18 has metal to metal fit LEAKING AROUND ITEM 31 TIGHTEN OR REPLACE PACKING ITEM 32 BENT OR BROKEN REPLACE RELEASE SCREW ASSEMBLY REPLACE IF ANY OF THESE CONDITIONS ARE FOUND STRAIGHTNESS SCORE MARK...

Page 15: ...f a light inspect the valve chamber for dirt or other contamination Ball seats must be free from nicks or scratches If the seals are deformed the jack should be taken to a qualified service depot for repair Balls and springs must be clean and free from dirt corrosion nicks scratches or other forms of damage 4 If all parts appear to be in good working condition use air pressure to blow out any dirt...

Page 16: ...s Lube Apply Monthly 2 Jack Mount Pivot Point Chassis Lube Apply As Needed 3 Cylinder Ears on Boom Chassis Lube Apply As Needed 4 Load Wheel Axles Chassis Lube Apply Monthly Do Not Spray Wheels 5 Steering Wheel Axles Chassis Lube Apply Monthly Do Not Spray Wheels Chassis Lube White High Pressure Lithium Grease Spray 1 2 3 5 4 ...

Page 17: ... Load ratings are based on new equipment Age wear improper maintenance and improper use will reduce load ratings DO NOT continue operation of a crane damaged by misuse or overloading Never use two or more cranes to lift a load greater than the capacity of a single crane a shifting load may place entire load on one unit Apply the load evenly do not jerk or bounce or allow the load to swing Avoid vi...

Page 18: ... castings and weldments 1 Year On hydraulic seals wiring and hoses 1 Year On contactors drive units motors hydraulic rams pumps and valves 1 Year On all other parts If all of the above terms and conditions are met and a product does not comply in our sole judgment with the warranty during the warranty period we will repair or replace it in our sole discretion at our cost which is limited to our st...

Page 19: ...e or reduce the customers rights under the standard Ruger warranty The MANUFACTURER when there is a problem in materials assembly or design The DISTRIBUTOR who may have made a bad choice of equipment or model for the job The CUSTOMER who may have brought about the failure because of misuse abuse neglect of maintenance or wear of a consumable material not covered by warranty The CARRIER who accepte...

Page 20: ...the supply of parts under warranty by the distributor from his own stock they should be invoiced When factory compensation appears justified the factory maintains sole final discretion to determine if the malfunction is covered under the terms of the warranty In this situation the distributor or customer has the choice of If the problem is the fault of the carrier damage in transit or the distribu...

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