Rubicon Expedition Products Corral Manual Download Page 11

 

Corral Bike Rack™ Manual

 

  P a g e

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17)

 

C

heck that a 0.125” (3.175 mm) gap between the top plate and the 

parts below is present around the entire bracket.  

This gap must 

remain for proper functionality of the Corral Bike Rack

.  In other 

words, if it is not present you could break it, which would be bad.

 

18)

 

Once you’ve verified that gap, using a crisscross 

pattern, tighten each of the bolts snugly. 

This 

should be no more than ½ a turn of the wrench, so 

don’t go 

all Hulk on it!

 

19)

 

Repeat Steps 11 through 18 for the next Center 
Bracket, placing it over the Center Column and on 
the top section of the Upper Cross Bar. Nailed it!  

Part Three: 

Lower Cross Bar Assembly

 

1)

 

Locate that Lower Cross Bar (E).  It should be the only one left.  If 
you find you have an extra, pause, cry a little, and figure out where 
the heck you went wrong. #coolcoolcool 

2)

 

We will be securing it near the Hitch Mechanism end of the Center 
Column, below the D ring.  

3)

 

Grab that last Center Bracket.  You should have 
already removed the top plate. 

4)

 

Hold the Center Bracket so that the longest section 
is horizontal and the opening faces towards you, 
away from the vehicle. 

5)

 

 Place it 

behind

 and over the Center Column. 

6)

 

Insert the Lower Cross Bar. 

7)

 

Let

s set your spacing! Just as you did in the 

previous section, use the chart below to determine 
the placement of the Lower Cross Bar for your 
rack.

 

 

 

Placement 

5-Bike Rack 

4-Bike Rack 

2-Bike Rack 

Lower 
Cross Bar 

27.5” 

(70 cm) 

from right end of 
cross bar to 
centerline 

27.5” 

(70 cm) 

from right end of 
cross bar to 
centerline 

11” 

(28 cm) from 

right end of cross 
bar to centerline 

Summary of Contents for Corral

Page 1: ......

Page 2: ......

Page 3: ...bly Page 7 Part 4 Wheel Basket Assembly Page 8 Part 5 Wheel Basket Installation Page 9 Part 6 Lasso Velcro Strap Assembly Page 11 Section 3 Corral Bike Rack Use Tips Tricks Part 1 Raising Lowering you...

Page 4: ...ubiconEP For up to date product information visit https rubiconep com corral Do not use Corral Bike RackTM with other or incompatible components or otherwise alter this product in any way outside this...

Page 5: ...ify that all parts are present A 1 Center Column with linkages B 1 Hitch Mechanism with Silent Hitch Pin C 1 Upper Cross Bar D 2 Center Brackets for a 2 bike rack and 3 for a 4 or 5 bike rack E 1 Lowe...

Page 6: ...Mechanism move the spring nut to a different hole and reinstall Done and done 5 The image on the far right shows a Hitch Mechanism properly installed __________________________________________________...

Page 7: ...hen they are not aligned and you can simply use the axle as a lever to re align them 6 Slide the axle from the outside of the Hitch Mechanism in through the welded internal sleeve in the bottom of the...

Page 8: ...to it 12 Next slide it through the rod end and add your second bushing 13 Finally slide the bolt through the hole on the opposite side of the Hitch Mechanism 14 Add the nut to the end of the bolt and...

Page 9: ...or 5 bike rack Additionally placement of the Upper and Lower Cross Bars will intentionally stagger them This is essential to the proper functionality of your Corral Bike Rack 8 Using the chart below...

Page 10: ...E THE HARDWARE adding a small amount of medium strength Loctite blue to each of the 8 bolts as you go Just a tad Don t get too excited And don t stress We already did the other side DO NOT overtighten...

Page 11: ...E It should be the only one left If you find you have an extra pause cry a little and figure out where the heck you went wrong coolcoolcool 2 We will be securing it near the Hitch Mechanism end of the...

Page 12: ...fully secure No pressure 13 LOOSELY ASSEMBLE THE TOP HARDWARE Don t forget that Loctite 14 Repeat Steps 15 through 18 of Section 2 Part 2 right above to assemble the Lower Cross Bar Center Bracket Mi...

Page 13: ...lies to the Upper Cross Bar The spacings below are recommendations and can be adjusted as desired 2 Looking at your Wheel Basket Assemblies locate the socket head cap screws on the base of the Riser B...

Page 14: ...same point on riser to same point on next riser 17 43 cm from same point on end riser to same point on next inner riser Not applicable When measuring spacing between riser brackets make sure to measu...

Page 15: ...way from you 7 Slide it over the left end of the Lower Cross Bar with the tab pointing back towards the vehicle 8 Repeat Step 7 for all remaining Velcro straps according to your Corral Bike Rack a 2 r...

Page 16: ...number of bikes there may be a substantial amount of weight 150 lbs 70 kg to lift Practice proper lifting technique to avoid injury If you do not feel confident lifting alone ask a friend for help 1 T...

Page 17: ...heck those too Note Cam Over tension of the main safety latch mechanism is set from the factory and should be ideal out of the box After some use it may be necessary to adjust this Instructions are in...

Page 18: ...hree Removing bikes from your Corral Bike Rack 1 Pull the safety trigger to activate the lean to load position 2 Gently lower the rack Remember to use your second hand to help lower the rack slowly an...

Page 19: ...er nut at the base of the rod 4 Attach a second crescent wrench to the rod above 5 While holding the lower wrench rotate the upper wrench counterclockwise to loosen 6 Then continue to rotate the rod c...

Page 20: ...set pins on the sides of the Hitch Mechanism are fully secure as well Hitch Mechanism safety trigger does not stay latched or is very easy hard to latch First remove any dirt or grime present Next gr...

Page 21: ...Corral Bike Rack Manual...

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