RTS AIO-16 Technical Bulletin Download Page 1

     

 

TECHNICAL BULLETIN 

RTS-TB-030 25-July-2014 

AIO-16 Audio Port Noise Susceptibility 

 

Issue Severity: 

Product(s) Affected: 

 

High:

 

URGENT – Immediate Action 

Required

 

 

  AIO-16s with manufacturing date codes 

between June 2011 and  August 2013 (approx. 
1700 total cards) 

 

 

Medium:

 

Bosch Security Systems, 

Inc. strongly recommends you take 
the action(s) described below. 

 Low:

 

Advisory

 

Notification Applies To:

 

Access Restrictions:

 

 

Technical Support (TSS) 

 

  Internal Distribution 

ONLY

 

 

Repair (ASA) 

 

 

No

 Restrictions (Internal & External Distribution)

 

 

Sales (NSO / RSO) 

 

 

 

1.0 Issue 

 
It was recently discovered that a portion of manufacturing test was omitted on AIO-16s made at the Bosch 
Zhuhai manufacturing facility during the time period from June 2011 through August 2013.  A series of 
calibration steps related to Common Mode Noise Rejection (CMRR) optimization were omitted from the 
manufacturing process.   The result is that cards manufactured during this period have unbalanced audio 
inputs that can be more susceptible to noise on the incoming audio lines.  This allows noise to pass through 
the input receiver stages of the AIO-16 and be heard by customers.  In low noise environments, this may not 
be detectable.  However,  any installation with noise present on the incoming audio (due to equipment 
grounding issues, for example) may detect audible noise on these channels.   
 
In general, since none of the 16 channels on the AIO-16 were properly calibrated by manufacturing, any 
audio input may be vulnerable to this condition. 
 
 

2.0  Resolution / Corrective Actions 

 
In order to address this issue, the common mode rejection must be manually tuned on each of the 16 input 
channels of the AIO-16.   This is done by adjusting a potentiometer on each input audio amplifier circuit.  
Bosch recommends that this adjustment be performed by an authorized service technician. 
 

Summary of Contents for AIO-16

Page 1: ...R optimization were omitted from the manufacturing process The result is that cards manufactured during this period have unbalanced audio inputs that can be more susceptible to noise on the incoming a...

Page 2: ...channels on the AIO 16 1 3 5 7 9 11 13 and 15 follow the same layout topology around the op amps on the PCBA The even channels on the AIO 16 2 4 6 8 10 12 14 and 16 follow the same layout topology aro...

Page 3: ...e following assembly print shows a BOTTOM view of the AIO 16 Front Card and the location of all eight dual op amps in the AIO 16 design Detail A circled in green shows the op amp U101 associated with...

Page 4: ...rtsintercoms com RTS TB 030 Technical Bulletin 25 June 2014 Page 4 of 7 FIGURE 2 The following drawing shows DETAIL A from the assembly drawing which is a close up of the circuitry surrounding U101 f...

Page 5: ...L BULLETIN FIGURE 4 This final mark up of the assembly print represents the TOPSIDE view of the AIO 16 Front Card and shows the locations of ALL the potentiometers which need to be adjusted on the AIO...

Page 6: ...re the resistance between pin 1 and pin 3 on R105 Use a screwdriver to adjust R105 to the resistance calculated in step 7 10 Recheck the resistance between U101 pin 1 and pin 2 11 Check and record the...

Page 7: ...peat Sections 3 1 and 3 2 for channel 1 and channel 2 above but replace any reference to U101 with U901 Replace any reference to R106 with R906 Replace any reference to R206 with R1006 Replace any ref...

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