RSP P0108A Installation And Maintenance Manual Download Page 4

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M0412-1 ver 3.0

CONTENTS

1 INTRODUCTION ...................................................................................................... 5

1.1 Installation and Maintenance manual ......................................................................... 5

1.2 Safety ......................................................................................................................... 6

1.2.1 General ............................................................................................................................... 6

1.2.2 Explanation of warnings ..................................................................................................... 6

1.3 Tightening torques ...................................................................................................... 7

1.4 Recommended equipment ......................................................................................... 7

1.5 Required products ...................................................................................................... 7

2 INSTALLATION ....................................................................................................... 8

2.1 Installation of swivel tool changer on robot ................................................................. 8

2.2 Installation of tool attachment on tool ....................................................................... 11

2.3 Manual unlocking of swivel tool changer .................................................................. 13

3 MAINTENANCE AND SERVICE ............................................................................ 14

3.3 Maintenance scheme ............................................................................................... 14

3.3.1 Every second week .......................................................................................................... 14

3.3.2 Every six-months or 250,000 tool changes ...................................................................... 14

3.3.3 To replace when damaged or worn-out ........................................................................... 15

3.3.4 Complete service of swivel tool changer .......................................................................... 15

3.4 Specification of maintenance activities ..................................................................... 16

3.4.1 Visual inspection of swivel tool changer ........................................................................... 16

3.4.2 Visual inspection and cleaning of tool attachment ........................................................... 17

3.4.3 Cleaning and lubrication of swivel tool changer ............................................................... 18

3.4.4 Cleaning and lubrication of tool attachment ..................................................................... 19

4 DISMOUNTING AND REPLACEMENT ................................................................. 20

4.1 Replacement of swivel tool changer ......................................................................... 20

4.2 Replacement of tool attachment ............................................................................... 22

4.3 Replacement of wear parts ....................................................................................... 23

4.3.1 Replacement of air sealings ............................................................................................. 23

4.3.2 Replacement of signal pins .............................................................................................. 24

4.3.3 Replacement of O-ring ..................................................................................................... 25

5 DISPOSAL AND RECYCLING .............................................................................. 26

Summary of Contents for P0108A

Page 1: ...Installation and Maintenance Manual Swivel tool changers STC20 STC350 M0412 1 Tool changers Swivels Swivels Tool changers Grippers Hose packages Valve Units Tool systems ...

Page 2: ...2 M0412 1 ver 3 0 ...

Page 3: ...e of this document or the software or hardware described in this document The document or parts of it may not be reproduced or copied without prior permission from Robot System Products AB It may neither be imparted to a third party nor otherwise be used without authorization Infringement hereof will be subject to action in accordance with the applicable laws Further copies of this document can be...

Page 4: ...ry six months or 250 000 tool changes 14 3 3 3 To replace when damaged or worn out 15 3 3 4 Complete service of swivel tool changer 15 3 4 Specification of maintenance activities 16 3 4 1 Visual inspection of swivel tool changer 16 3 4 2 Visual inspection and cleaning of tool attachment 17 3 4 3 Cleaning and lubrication of swivel tool changer 18 3 4 4 Cleaning and lubrication of tool attachment 19...

Page 5: ...Our Swivel tool changers unite the TrueConnect mechanism with our swivel technology combining the best out of the two technologies With RSPs unique Circular Rotators cables and hoses can be freely selected with high robot flexibility maintained and the space requirements reduced Our integrated Tool systems are delivered as complete plug and play solutions designed for quick and simple installation...

Page 6: ...anger if the air pressure is safely switched off WARNING Be aware that swivel tool changers and tool attachments are heavy and may cause personal injury and equipment damage if dropped NOTE The swivel tool changer shall always be in locked position also when empty to avoid unexpected locking if air pressure is lost WARNING Electric signals and power must be disconnected switched off when docking t...

Page 7: ...ew driver For removing the air sealings Torque wrench For dismounting and mounting 1 5 Required products Product Specification Note Grease 3HXG1000 413 Magnalube G Teflon grease Air sealings and O rings Grease I0876 Molykote BR2Plus For locking balls Cleaning agent Industrial alcohol or similar For cleaning of tool changer and tool attachment Cloth Lint free cloth For cleaning NOTE Chemical resist...

Page 8: ...d lock the circuit breaker NOTE Read the safety chapter for the robot 4 Mount guide pin Press the enclosed guide pin into the robot flange 5 Fit adaptation plate Lift the adaptation plate and fit the guide pin to the guide hole in robot flange NOTE Only if adaptation plate is used 6 Mount adaptation plate Mount the adaptation plate with the enclosed screws Use a torque wrench when tightening see t...

Page 9: ...d screws Use a torque wrench when tightening see tightening torques above NOTE Some rotation stops should be mounted on the STC before it is mounted on the robot 9 Turn robot arm into position Rotate axis 6 to put the rotation stop in position for mounting 10A Mount rotation stops STC20 and STC100 Mount the rotation stops with enclosed screws and nuts The tightening torque for STC20 is 4 Nm and fo...

Page 10: ...els NOTE Mounting instructions are included in in the adaptation kits 11 Connect air Mount air hoses using hose fittings Pneumatic diagrams are found in the Product Description of respective unit 12 Connect signals electrical versions only Connect electrical connectors in accordance with selected unit Circuit diagrams are found in the Product Description of respective unit 13 Power on Unlock the c...

Page 11: ...it tool attachment Fit the tool attachment and tool to each other using the guide pins WARNING The tool attachment is heavy and may cause personal injury and equipment damage if dropped 4 Mount tool attachment Mount the tool attachment using a torque wrench NOTE Fastening screws can be entered either from the tool attachment side or the tool side See the Product Description of respective unit for ...

Page 12: ...ol attachment Pneumatic diagrams are found in the Product Description of respective unit 6 Connect signals electrical versions only Connect electrical connectors in accordance with selected unit Circuit diagrams are found in the Product Description of respective unit ...

Page 13: ...r off NOTE The pressure in the pneumatic system must be released before dismounting begins 5 Power off Switch power off and lock the circuit breaker NOTE Read the safety chapter for the robot 6 Release air Release air at connections marked OPEN and CLOSE Pneumatic diagrams are found in the Product Description of respective unit NOTE The open and close connections may have alternative markings 7 Re...

Page 14: ...d out every second week Activity Equipment Description Inspection Swivel tool changer General Visual inspection of swivel tool changer rotation stop and cables section 3 4 1 Looking balls Check locking balls section 3 4 1 Air sealings Check air sealings section 3 4 1 Spring loaded pins Check spring loaded signal pins section 3 4 1 Tool attachment General Visual inspection of tool attachment and ca...

Page 15: ... Under normal working conditions we recommend a complete service on swivel tool changers to be carried out every 30th months by qualified RSP personnel This will ensure proper function and increase the lifespan of the swivel tool changers considerably Please contact us for a quotation The 30 months swivel tool changers service at Robot System Products includes inspection and cleaning of the full u...

Page 16: ... sealings Check that the air sealings are clean For cleaning see section 3 4 3 Check that the air sealings are not damaged For making replacements see section 4 3 1 Check spring loaded signal pins electrical versions only Check that the spring loaded signal pins are clean For cleaning see section 3 4 3 Check that the spring loaded signal pins are not worn out or damaged For making replacements see...

Page 17: ... out on the TA every 2nd week Action Note Clean contact surfaces electrical versions only Wipe the contact surface with a lint free cloth Check cables and hoses Check cables and hoses for damages and squeezing replace if damaged Check tool attachment in general Check the tool attachment for damages For replacement see section 4 2 ...

Page 18: ...ing balls Check the looking balls and wipe them clean with a lint free cloth WARNING Risk of getting squeezed between piston and ball holder when the piston is taking closed position Lubricate looking balls Apply a small amount of grease Molykote BR2Plus on the locking balls NOTE It is important that this is done or else there is a risk that the tool attachment jams Clean air sealings Wipe air sea...

Page 19: ...tachment The following maintenance activities should be carried out on the TA every 6th month or after 250 000 tool changes whichever comes first Action Note Clean locking cavities Clean the cavities of the locking balls with a lint free cloth NOTE It is important that this is done or else there is a risk that the tool attachment jams Clean contact surfaces of air sealings Wipe the contact surface...

Page 20: ... and lock the circuit breaker NOTE Read the safety chapter for the robot 5 Pneumatic air off NOTE The pressure in the pneumatic system must be released before dismounting begins 6 Disconnect signals electrical versions only Disconnect electrical connectors NOTE Handle the connectors with care they are sensitive to mechanical damage Make sure no dirt enters the connectors 6 Dismount air hoses Put m...

Page 21: ...e if dropped NOTE Be careful not to damage the signal pins at the tool side of the swivel tool changer 9 Dismount swivel tool changer Dismount the swivel tool changer from the robot flange or if applicable the adaptation plate NOTE A guide pin is mounted between the swivel tool changer and the robot flange 10 Clean the robot flange Clean the robot flange or if applicable the adaptation plate 11 Mo...

Page 22: ...nsitive to mechanical damage Make sure that no dirt enters the contacts 4 Dismount hoses Dismount the air hoses from the tool attachment NOTE Make sure that no dirt enters the air hoses 5 Remove screws Remove the screws holding the tool attachment to the tool WARNING The tool attachment is heavy and may cause personal injury and equipment damage if dropped 6 Dismount tool attachment NOTE A guide p...

Page 23: ...t of air sealings Action Note 1 Remove air sealings Remove the air sealings with a screw driver 2 Clean sealing holes Wipe clean the sealing holes Remove all remaining parts of the air sealings 3 Replace air sealings Tap in the new air sealings with a plastic mallet ...

Page 24: ...k the circuit breaker 2 Remove signal pins Pull out the signal pins with a pair of pliers 3 Replace signal pins Fit the new signal pins by pushing them into the sleeves NOTE The signal pins must be individually pressed fully into the sleeves using a small screw driver 4 Power on Unlock the circuit breaker and switch the power on ...

Page 25: ...the O ring on the ball holder at the swivel tool changer with a screw driver 2 Clean surface Clean the surface at the O ring location 3 Mount new O ring NOTE Make sure that the O ring has fully entered the groove surrounding the ball holder 4 Apply grease Add a small amount of grease Magnalube G on the new O ring ...

Page 26: ...nd used in new products They shall be sorted according to type and surface coating and handed over to an authorized recycling facility Metal components of steel and aluminium are substantial in size and easy to identify Copper is primarily used in transmission of power for spot welding Silver or gold plating of contact surfaces may occur Plastics Thermoplastics can in general be re heated and recy...

Page 27: ...M0412 1 ver 3 0 27 ...

Page 28: ...28 M0412 1 ver 3 0 ...

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