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Floor Hutch

The floor hutch is assembled with the finished flush-fit end panels unattached. You will need to apply the flush-fit end 
panels to the side(s) of the cabinet that will be exposed to the room. Just follow the simple steps below.

Flush-Fit End Panel

MATERIALS

Finished flush-fit end panel and a roll of double-sided tape 
(suggested 1 roll per flush-fit end panel) or construction 
adhesive or white glue (neither are provided).

TOE NOTCH INSTRUCTIONS 

Note: If flush-fit end panel is on the left side of cabinet, the 
toe notch will be on the right edge of the flush-fit end panel. If 
the flush-fit end panel is for the right side of the cabinet, the 
toe notch will be on the left edge of the flush-fit end panel. 

To cut the toe notch out of the flush-fit end panel:
a)  Lay the panel up against the cabinet side to be 

covered and align all four edges with the cabinet. 

b)  Using a pencil, draw a line to mark the location of the 

toe notch  

c)  Using a power saw, cut along the line. 

Apply double-sided tape or adhesive to the backside of the 
flush-fit end panel. (Figure 14).

If using tape:
a) Cut the roll of double sided tape into strips. Cut tape  

strips to the lengths and quantities listed on the tape  

template. You will need approximately one roll of tape for 

each flush-fit end panel. 

b)  Apply the tape to the flush-fit end panel following the tape 

template diagram. Tape strips applied along the edges of 

the flush-fit end panel should be 1/4 in. from the edge.

c)  As you apply each tape strip, run your finger along the 

strip, applying pressure to make sure the tape makes 

complete contact with the flush-fit end panel.

Apply flush-fit end panel to cabinet side panel  
a)  Remove the backer from each tape strip.
b)  Holding the flush-fit end panel at an angle from the 

cabinet side panel, align the front edge of the flush-fit 

end panel to the face frame. Make sure the entire edge 

of the flush-fit end panel is seated inside the face frame 

groove. 

c)  Align the top of the flush-fit end panel with the top of 

the cabinet side panel and press the flush-fit end panel 

against the side panel. 

d)  Working from front to back, apply pressure along 

the entire surface of the flush-fit end panel to make 

sure each tape/ adhesive strip makes complete  

contact with the cabinet side panel. 

e)  Allow the tape/adhesive to cure at least 1 hour before 

proceeding with the cabinet installation. Clamps or 

weights can be added to secure panel until adhesive 

dries. Check adhesive manufacturer’s instructions for 

cure time.

COUNTER TOP

The floor hutch is assembled with the color matched 
countertop unattached to allow flexibility of installation 
of an alternate top. Attach the counter top after you 
attached the flush-fit end panel. Apply adhesive (not 
included) to the top of the cabinet and position the 
counter top in place. Follow adhesive manufacturer’s 
instructions for cure time before moving the cabinet.  
Clamps or weights can be added to secure the top until 
the adhesive dries. 

NOTE: Tape/adhesive should be applied ¼ in. from edges
of flush-fit end panel.

Tape/

adhesive

Tape/

adhesive

Tape/

adhesive

Tape/

adhesive

LEFT

SIDE

RIGHT

SIDE

Figure 14

Summary of Contents for Villa Bath

Page 1: ... this is an area that will be covered by the base cabinets Mark a chalk line at the center of the wall studs at the top and bottom of the cabinet position Normally the wall studs are located 16 in apart center to center CABINET HEIGHT To establish the height of your base cabinets measure up and mark the wall at 331 2 in from the highest spot on the floor Use this mark as a starting point and draw ...

Page 2: ...up the front of the cabinets and use C clamps to simply join the next cabinet to it Place the C clamps on the adjoining stiles and carefully clamp the two together Carefully line up the top and shim the bottom of the cabinets Now drill a pilot hole using a 1 8 in drill bit through the adjoining stiles Once done draw the two together use two 8 x 2 in wood screws Figure 3 Continue installing the rem...

Page 3: ...ving the drawer from the glides Standard Fillers Decorative Fillers Decorative Fillers In contrast to standard fillers which are trimmed for a proper fit to complete a cabinet run decorative fillers require a 3 in spacing between cabinets STANDARD CABINET INSTALLATION a Remove doors and drawers b Using 3 16 in drill bit pre drill holes through face frame minimum of 2 holes per side a If you like y...

Page 4: ...uded under the vanity between the face frame and toe kick These spacers will help prevent the toe valance from rocking when clamped into position Figure 11 If installing valance with feet it is best to start at one end of the cabinet and work your way across Figure 12 a Clamp into position b Using 1 8 in drill bit pre drill hole just behind the face frame into the toe valance c Using 8 x 1 in wood...

Page 5: ... As you apply each tape strip run your finger along the strip applying pressure to make sure the tape makes complete contact with the flush fit end panel Apply flush fit end panel to cabinet side panel a Remove the backer from each tape strip b Holding the flush fit end panel at an angle from the cabinet side panel align the front edge of the flush fit end panel to the face frame Make sure the ent...

Page 6: ...MER IS NOT VALID UNDER APPLICABLE LAW ANY IMPLIED WARRANTY SHALL BE COEXTENSIVE IN DURATION WITH THIS WARRANTY Wood Aging and Printing Limitations Because of the varying natural characteristics of wood and the effects of aging product shown in displays and or printed materials will not be an exact match to new cabinetry you will receive Depending on the wood characteristics the age of the sample a...

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