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Royale Limousine Owner’s Guide

Royale Limousine Owner’s Guide

Cadillac DTS • Lincoln Town Car • Lincoln Navigator • Ford Expedition

 

C

orporate

 H

eadquarters

 - 99 Newark Street, Haverhill, MA  01832

ph. 800.544.5587 • fx. 978.521.5425

Where Craftsmanship Counts ™

www.royalelimo.com

Where Craftsmanship Counts ™

www.royalelimo.com

2003-2007 TC/NAV rev. 9.15.08

Summary of Contents for Cadillac DTS

Page 1: ...ac DTS Lincoln Town Car Lincoln Navigator Ford Expedition Corporate Headquarters 99 Newark Street Haverhill MA 01832 ph 800 544 5587 fx 978 521 5425 Where Craftsmanship Counts www royalelimo com Where Craftsmanship Counts www royalelimo com 2003 2007 TC NAV rev 9 15 08 ...

Page 2: ...rd Photo 20 Fuse Values 20 Circuit Board Pin Location Color Function 21 Main Board Trigger Wire Location Color Factory Fuse Location 22 Wire and Harness Location Color Function 23 Wire and Harness Location Color Function 24 Power Distribution Module Town Car 25 Power Distribution Module DTS and Navigator 26 Wire Routing Extension Town Car 27 Wire Routing Main Harness Town Car 28 Wire Routing Exten...

Page 3: ... questions you may have concerning your new limousine Please take a few minutes to review this manual which is full of useful tips operational instructions and wiring schematics The Table of Contents allows you to easily quickly navigate to the section of interest by using the built in links There are also embedded quick links so you can contact us should you have any questions I welcome your comm...

Page 4: ...incoln dealers Also our web site offers a list of your regional authorized service facilities at www royalelimo com service dealers aspx Warranty service must be authorized in advance before Royale will accept any charges Have Questions A Royale Team Member is Ready to Help Parts If you need replacement parts for your limousine call the number below We ship parts daily all over the world and accep...

Page 5: ...ne for every minute of idling When using the air conditioner in warm weather keep the engine idle up if stopped and waiting Keep the battery cables clean and tight Change the oil and grease every 3 000 miles including drive shaft grease fittings Align the front end at recommended intervals realign after first 5 000 miles Keep extra fuses in glove box Keep a spare set of keys available Wash the veh...

Page 6: ... with the rear passengers Press the button again to shut off the two way intercom Sun Roof On Off This button controls power to rear cabin sunroof so the rear passenger will not be able to open or close the sunroof Press to activate the sunroof the indicator light will show green Press to deactivate or turn off the sunroof and indicator light will be off Stereo On Off This button controls the powe...

Page 7: ...iary On Off Aux This button is reserved for future or additional features Sun Roof This button operates rear cabin sunroof Press and hold up to open and press and hold down to close Glass Divider This button operates the clear glass divider Press and hold up to raise and press and hold down to lower Privacy Divider This button operates the solid privacy divider Press and hold up to raise and press...

Page 8: ...e windows These lights are dimmed when the down button is pressed and brightened when the up button is pressed Floor Lights This button controls the rear floor lights Press up and the floor lights come on and down to turn the floor lights off The floor lights also come on automatically when the rear doors are open Console Lights This button controls the lights in the console to provide light for e...

Page 9: ... the sunroof pressing the up arrow will open the sunroof and pressing the down arrow will close the sunroof Be sure to completely close the sunroof for a tight seal to avoid water leaking in to the limousine Heat On Off This button activates the rear heat Press this button to activate the rear heat press it again to turn the heat off You may also switch directly to A C by pressing the A C button a...

Page 10: ...t jacks on the front of the DVD player and press mode again for auxiliary input Line 2 These inputs sources are reserved for auxiliary inputs such as VCP computer gaming system or video i pods TV and DVD sound is played through the Stereo To activate TV sound or audio set the rear Stereo to AUX by pressing the SRC or source button TV volume can then be controlled through the rear stereo The rear S...

Page 11: ... replaced by a battery level indicator to notify the driver of a low voltage condition When the battery is low the clock will be replaced by LOW BATT indicator requesting the driver to act If this condition continues stalling may occur the driver should increase the idle if possible or shut off rear features until a normal level is reached if the driver does not act then the rear cabin air conditi...

Page 12: ...ton turns on the front to rear intercom Pressing the button will activate the intercom and will illuminate the green indicator light With the light on speak freely toward the button to communicate with the rear passengers Press the button again to shut off the two way hands free intercom Stereo This on off button allows the driver to shut off passenger control of the rear Stereo By selecting off t...

Page 13: ...y circulate the heat out of the system when switching from heat to A C Heat This button activates the rear heat Press this button to activate the rear heat press it again to turn the heat off The green light indicates heat is on You may also switch directly to A C by pressing the A C button which will automatically turn off the heat Blower This button adjusts the rear fan speed Pressing the up but...

Page 14: ...ing upon how the Stereo search is pre set on the stereo Help This button is available to remind the user that the stereo source must be set to Auxiliary for TV and DVD sound Source This button changes the Stereo source The rear Stereo has several input sources available AUX is generally the last source in the sequence The normal sequence for the Stereo sources are as follows Standby or Off Sirius ...

Page 15: ...ods Retractable TV This button will raise or lower the optional retractable TV Press the up arrow to raise the TV and the down arrow to lower the TV The TV may also be concealed behind a darkened glass panel With the TV in the up position pressing TV or DVD on will light up the TV and it will show through the glass panel Select VCP Menu Power PWR This button will turn the VCP on or off The TV sour...

Page 16: ...ght or left Floor This button controls the rear floor lights Press this button to turn on the rear floor lights press it again to turn the floor lights off The green light indicates the lights are on The floor lights also come on automatically when the rear doors are open Dim LCD This button allows the rear passenger to dim or brighten the display Follow the easy to read menu to adjust the display...

Page 17: ... by switching the input source A secondary computer display may be on the 20 inch retractable monitor in the divider This monitor must be raised with the TV menu and switched to PC source with the TV remote control Use the wireless keyboard and integrated mouse to control the on board computer to surf the internet access e mail etc This computer accesses the internet via a high speed cellular card...

Page 18: ... DIP 1 Set in On position adjusts the fan speed to ON at start up DIP 1 Set in Off position adjusts the FAN Speed to Off at start up Accent and Console Lights DIP 2 Set in On position adjusts the Accent and Console lights ON at start up DIP 2 Set in Off position adjusts the Accent and Console lights Off at start up Other Programming DIP 3 Set in On position reserved for future programming features...

Page 19: ...ntrol box is located on the divider behind the driver s seat There are two adjustments one for driver volume and one for passenger volume Adjust these according to your preference Intercom Adjustments 17 driver volume passenger volume ...

Page 20: ...ntrol Up Medium Speed Motor Emulation Medium Speed Color Changing Down Slow Speed Motor Emulation Slow Speed Color Changing Switch Two All Ports Alternating Colors Color Change Speed Control Up Medium Speed Motor Emulation Medium Speed Color Changing Down low Speed Motor Emulation Slow Speed Color Changing Switch Three Color Wheel Motor Control Wire Function Up Motor Wire Controls Show Selection S...

Page 21: ...s selected DIP Switch Number 3 This selects whether the motor control voltage if attached affects the illuminator If the DIP switch is up the motor control voltage causes the microprocessor to step through the built in color patterns or color shows Every time the voltage on the wire changes the next pattern in rotation is selected in this way the functioning as a remote pattern selector If the DIP...

Page 22: ...ights 10 amp fuse F14 intercom 5 amp fuse F15 TV VCR 10 amp fuse F16 reading lights 10 amp fuse F17 vanity mirror lights 10 amp fuse F18 12 volts a switched sunroof 10 amp fuse F19 12 volts b switched 10 amp fuse F20 12 volts c switched 10 amp fuse F21 stereo memory 10 amp fuse F22 12 volts a sunroof memory 10 amp fuse F23 12 volts b power port 25 amp fuse F24 accent lights 20 amp fuse F25 console...

Page 23: ...llow red 12v b 5 violet white 12v a 6 orange a c 1 high 7 orange a c 1 high 8 9 J 11 Plug 1 green sunroof 2 3 4 5 blue brown privacy 6 7 red green floor light 8 9 blue yellow console 10 white brown privacy 10 red black TV VCR 11 red white 12v a switched 12 brown white coach light 13 brown coach light trigger 14 red 12v c switched 15 purple black intercom power 10 orange a c 2 high 11 12 orange a c...

Page 24: ... side B pillar Navigator Trigger Wire Blue red wire from the main board to a 22g yellow gray wire located at the driver s side B pillar Navigator fuse 35 located under the passenger side dash panel 22g yellow gray wire B pillar The trigger wire is a power lead to put initial power to the limousine s Main Circuit Board This wire is always active as long as the vehcile key is in the on accessory pos...

Page 25: ...minator motor Plug F2 Passenger Side Divider Drivers Side Divider Plug H 1 black ground 2 black ground 3 black ground 4 speaker front left 5 speaker front right 6 green yellow vanity mirror 7 black blue factory dome lights 8 blue black dome lights 9 speaker front left 10 speaker front right 11 yellow red acc power point 12 brown coach light 13 yellow radio memory 14 white blue reading lights 15 re...

Page 26: ...een glass divider 3 blue brown privacy divider 4 blue green glass divider Plug C Plug P 1 black ground 2 blue yellow color wheel 3 green orange color wheel motor Plug N 1 black ground 2 red black tv vcr NOTE Please refer to Wire Routing Main Harness on page 29 24 Wire and Harness Location Color Function ...

Page 27: ...s the 50 amp main fuses Included in your new vehicle delivery package are two replacement fuses for your convenience Additional replacement fuses can be found at any automotive supply store Replace with cartridge style J Case 50 AMP fuses NOTE Do not exceed 50 AMPs when replacing the fuses power distribution module with cover on power distribution module with cover removed 50 AMP Fuse block with f...

Page 28: ...ribution module The circuit breakers are automatically reset after a surge If they do not automatically reset then they may be damaged and need replacement Power Distribution Module Navigator Royale locates the main power distribution module relay fuses and battery solenoid under the hood located on the passenger side fire wall Included in your new vehicle delivery package are two replacement fuse...

Page 29: ...ERTY OF NEXT ASSY ROYALE ANY REPRODUCTION IN PART USED ON OR AS A WHOLE WITHOUT THE WRITTEN APPLICATION DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL ANGULAR MACH BEND DM 1 Wiring 90 13 08 2 T 90 005 01 08 14 2008 TOWN CAR CONVERSION WIRING ROUTING SHEET 1 OF 1 Main Harness Detail See DWG T 90 005 02 Dome Light Dome Light Dome Light Dome Light Headliner Extension Passenger s Side J9 Harness Trunk...

Page 30: ...AL THREE PLACE DECIMAL UNLESS OTHERWISE SPECIFIED SCALE Revision Descriptions Groups Model Year Brand Drawn by INTERPRET GEOMETRIC TOLERANCING PER MATERIAL FINISH CHECKED ENG APPR MFG APPR Q A COMMENTS TITLE SIZE C ROYALE ANY REPRODUCTION IN PART DWG NO OR AS A WHOLE WITHOUT THE WRITTEN DO NOT SCALE DRAWING PERMISSION OF ROYALE IS PROHIBITED THE INFORMATION CONTAINED IN THIS PROPRIETARY AND CONFID...

Page 31: ... PROPERTY OF C ROYALE ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ROYALE IS PROHIBITED PROPRIETARY AND CONFIDENTIAL NEXT ASSY USED ON DM 1 Wiring 90 13 07 2 C 90 005 01 08 14 2007 CADILLAC CONVERSION WIRING ROUTING SHEET 1 OF 1 Extension Antenna ON STAR MX3 MX9 Light Coach Rear Left Speakers Coach Light LTV Extension Coach Light Coach Light Coach Light Coach Light Rear...

Page 32: ...SCALE DRAWING PERMISSION OF ROYALE IS PROHIBITED THE INFORMATION CONTAINED IN THIS PROPRIETARY AND CONFIDENTIAL DRAWING IS THE SOLE PROPERTY OF NEXT ASSY USED ON APPLICATION DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL DM 1 Wiring 90 13 07 2 C 90 005 02 08 14 2007 CADILLAC CONVERSION WIRING MAIN HARNESS DETAIL SHEET 1 OF 1 E 15 Pin Plug Female H 15 Pin Plug Female P1 Accent Lights Speakers M Spa...

Page 33: ...S ARE IN INCHES TOLERANCES THREE PLACE DECIMAL FRACTIONAL ANGULAR MACH BEND TWO PLACE DECIMAL INTERPRET GEOMETRIC TOLERANCING PER MATERIAL FINISH DM 1 Wiring 90 11 08 1 90 005 01 08 13 2008 NAVIGATOR CONVERSION WIRING ROUTING SHEET 1 OF 1 LTV Extension MX9 J9 J11 J10 Heat A C Light Coach Extension Antenna Light Antenna MX3 Coach Light Intercom Coach Light Coach Light Coach Light Dome Light Dome Li...

Page 34: ...S OTHERWISE SPECIFIED SCALE COMMENTS DWG NO C SIZE Drawn by Revision Descriptions Groups Model Year Brand TITLE DO NOT SCALE DRAWING THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ROYALE ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ROYALE IS PROHIBITED PROPRIETARY AND CONFIDENTIAL NEXT ASSY USED ON APPLICATION DIMENSIONS ARE IN INCHES TOLERANCES THREE...

Page 35: ...ther by the vacuum valve leaking or inadvertent activation of the heater control by a passenger or driver will be eliminated by using the manual heater control valve To shut hot water flow off during high temperature conditions turn the manual heater valve to the OFF position see picture B below During cooler temperature conditions turn the manual heater control valve to the ON position see pictur...

Page 36: ...DTS Royale locates the manual heater control valve behind the passenger front seat Pull the carpet up to expose the valve Follow the directions in Manual Heater Control Valve Operation on page 33 to adjust the setting Navigator Royale locates the manual heater control valve under the hood on the passenger side Follow the directions in Manual Heater Control Valve Operation on page 32 to adjust the ...

Page 37: ... 4 FLAT USS Washer 2 NLN110 5 16 18 NYLOK Lock Nuts 2 KN110 5 16 24 KEPSNUT Solenoid Studs Power 2 KN105 10 32 KEPSNUT Solenoid Studs Coil Exciter 2 Red 8 Ga E F E F D C B A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 A ENG APPR CHECKED MFG APPR Q A UNLESS OTHERWISE SPECIFIED SCALE COMMENTS DWG NO C SIZE Drawn by Revision Descriptions Groups Model Year Brand TITLE DO NOT SCALE DRAWING THE INFORMATION CO...

Page 38: ...36 Dual Alternator Location Town Car Optional Equipment ...

Page 39: ...olts 2 FWL108 1 4 FLAT USS Washer 2 NLN110 5 16 18 NYLOK Lock Nuts 2 KN110 5 16 24 KEPSNUT Solenoid Studs Power 2 KN105 10 32 KEPSNUT Solenoid Studs Coil Exciter 2 F D C B A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E A ENG APPR CHECKED MFG APPR Q A UNLESS OTHERWISE SPECIFIED SCALE COMMENTS DWG NO C SIZE Drawn by Revision Descriptions Groups Model Year Brand TITLE DO NOT SCALE DRAWING THE INFORMAT...

Page 40: ... NEXT ASSY USED ON APPLICATION DIMENSIONS ARE IN INCHES TOLERANCES THREE PLACE DECIMAL FRACTIONAL ANGULAR MACH BEND TWO PLACE DECIMAL INTERPRET GEOMETRIC TOLERANCING PER MATERIAL FINISH DM 2 Alternator 110 11 07 1 110 005 01 12 17 2007 NAVIGATOR DUAL BATTERY DUAL ALTERNATOR SHEET 1 OF 1 DUAL BATTERY Ground at DUAL ALTERNATOR 2 50 AMP Positive Power to Board Power to Board to Board Auxiliary Batter...

Page 41: ...le makes no warranty whatsoever to any OEM chassis or chassis part not modified by Royale Royale reserves the right to make changes in design and changes or improvements on its product without imposing any obligation upon itself to install the same on products theretofore manufactured All claims for warranty adjustments must originate within the warranty period as stated herein and must be authori...

Page 42: ...is part not modified by Royale Royale reserves the right to make changes in design and changes or improvements on its product without imposing any obligation upon itself to install the same on products theretofore manufactured All claims for warranty adjustments must originate within the warranty period as stated herein and must be authorized through Royale All warranted parts are shipped freight ...

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