Royal Sovereign RSH-380SL Service Manual Download

Page: 18 / 21

7. Wire Diagram

Title

Number

Revision

Size

Date:

6-Mar-2009

Sheet of

File:

D:\PROGRAM FILES\EXAMPLES\RSL-382S CI\RSL-382S CI.DDB

Drawn By:

SER2

QF2

HEATER2

SPEED _DOWN SW

SRCLK1

HEATER2

QA1

SPEED_UP SW

RUN_SW

SRCLK2

QB1

REV-RELAY

TEMP_UP SW

QG1

TEMP_DOWN SW

QC2

HEATER2 LED

PWM OUT

REV RELAY

QD2

SRCLK2

SPEED _UP SW

QD 1

sensor_in

QB2

REV

STOP_SW

TEMP SEN SOR

H/Display Com

SER1

QA2

PWM- OUT

QC 1

RC LK2

BUZZER

QE1

SPEED_DOWN SW

QH 1

RCLK1

RU N LED

QH2

REV_SW

H/Display Com

HEATER

QF1

BUZZER

TEMP_DOWN SW

QG2

QE2

HEATER2

REV SW

RCLK2

SER1

SRCLK1

RC LK1

SER2

STOP SW

RU N SW

PWM

C102
104

C107

470/25V

FUSE1

T 15A 250V

C105

104

R103
10K

MCLR/Vpp

RA0/AN0

RA1/AN1

RA2/AN2

RA3/AN3/VREF

RA4/TOCKI

RA5/AN4/SS

OSC1/CLKIN

OSC2/CLKOUT

RC0/T1OSO/T1CKI

RC1/T1OSI

RC2/CCP1

RC3/SCK/SCL

RC4/SDI/SDA

RC5/SDO

RC6

RC7

RB0/INT

RB1

RB2

RB3

RB4

RB5

RB6

RB7

U101
PIC16C72

MOC3043

R104

10K

RA103
330R 10P

1N4007

TAC1

HS-501

s_out

SENS_ASS'Y

SW1

U2
KA7805/1A

R2
100

Q3
C102

2
3

CN7

YW396-03V

C103
104

FR105

2
3

CN2

YW396-03AV

HS?

HS-529

2
3

CNN102

SMH025-05

TAC1

R1
330

100nF/275V MKP

2
3

CNN2

YH396-03

RY1A
CH2-MD12F

RA101

10K x 10

C2
4700/100V

R102 1M

SW4

SW3

R101

330

RY2A

CH1-MD12F

LA101
LDQ-N51G

CN1

BR-1103C02P

R7
680 2w

SW6

CNN5
MG610599

C101

104

CN5

MG640598

R4
330

1N4148

C4
1000/50V

2
3

CN102

SMW025-05

C3
104

SW7

C104
104

SW2

BD1

BR-106

AC POWER S/W

SK1

104 120

10K 1/2W

Q102
C102M

SER

SRCLK

SRCLR

RCLK

U103

74LS595

Q2
C102M

PC817

C6
104

2
3

CNN7

YH396-03V

Q101
C102M

BD2

DB105G

BZ1
BUZZER

C106

3.3/50V

DC?

MOTOR DC

R10
4.7K

RA102
330R 10P

R6
1K 1w

SER

SRCLK

SRCLR

RCLK

U102

74LS595

LA102
LDQ-N51R

FR105

ZD1

1W 15V

220 1w

Q1
IRF830

470/50V

SK2

104 120

XTAL101

8Mhz

104

HEATER ASS'Y

C5
470/25V

SW5

R5
470 1w

1N4007

FUSE1

T 6.3AL 250V

POWER TRANSFORMER

bimetal 70

∩

24v_gnd

VCC_5V

U1 KA7824

12V

VCC_5V

24V

VCC_5V

GND_EARTH

VCC_5V

GND_EARTH

VCC_5V

24V

VCC_5V

AC I NP UT

CA RB ON S/ W

AC13V

BTA24-600C

AC_in

利寇急

SENSOR ASS'Y

P/ T OU TPU T

MA IN -S UB

P/ T IN PUT

DOWN HEATER

R Y 2 _ C H 1 M D 1 2 F

R Y 1 - C H 2 M D 1 2 F

SE NS OR

UP Heater

AC24V

P/ T OU TPU T

FF/REV Motor

PNP

75 2w

D6 1N4007

C7
104

HS?
HS-529

HEATER2 ASS'Y

bimetal 70

∩

CNN4
MG610599

CN4

MG640598

4
5

CN101

CN6

LED4

LED3

LED2

LED1

VCC_5V

Q103

C102M

Q104

C102M

R103

330

R103

330

VCC_5V

CNN3

CN3

A1271

R12

Summary of Contents for RSH-380SL

Page 1: ...Roll Laminator Service Manual MODEL RSH 380SL ...

Page 2: ...y 2 1 Rollers Not Heating 2 2 Rollers Over Heating 2 3 Rollers Not Running 2 4 No Main Power Table of Content 1 Safety Precautions 2 Troubleshooting 3 Replacing Parts 3 1 Right Cover 3 2 Left Cover 3 3 Rear Cover 3 4 Main PCB 3 5 Sub PCB 3 6 Heaters 3 7 Cross Cutter 4 Adjustments 5 Parts List 6 Exploded Drawings 7 Wire Diagram 8 Backup ...

Page 3: ...Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the unit is turned off cooled and unplugged from the outlet prior to moving and or repairing 8 Keep out of reach of children 9 Only Royal Sovereign authorized maintenance and service technicians should make repairs 10 Do not attempt to lamina...

Page 4: ...Rollers Not Heating CAUSES 1 Improper laminating mode 2 Heating wire is not connected to the main PCB 3 Blown burnt upper and or lower wire fuse T Fuse 4 Defective Bi Metal 5 Defective heater 6 Defective Main PCB MEASURE 1 Heating wire is not connected to the main PCB a Connect the upper and lower heating wires to the main PCB 2 Troubleshooting Wire Heater Wire Heater 3 ...

Page 5: ...e left hand side 3 Defective Bi Metal a Replace the Bi Metal 4 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater b Physically examine the heater assembly for breakage Multi meter Broken Wire Temp Fuse Bi metal 135 4 ...

Page 6: ... MEASURES 1 Wires for lower and upper heat sensors are reversed on the main PCB a Reverse the heat sensors 2 Defective T Fuse wire a Replace the T Fuse wire located on the left hand side 3 Defective heater a Test continuity of the heater If it fails replace the heater b Glass tube that surrounds heating coil is broken replace the heating element Connector Wire Sensor Wire T Fuse 5 ...

Page 7: ...nnected motor wire 6 Defective main motor 7 Defective main PCB MEASURES 1 No power to the unit a Make sure the power plug is connected to the proper source of outlet 2 The main switch is close 3 Opened safety cover a Close the safety cover and double check to insure that the safety cover switch is engaged Note By closing the safety cover it engages the safety cover switch Main Switch 6 ...

Page 8: ... a Un jam the film using a combination of the pressure lever and reverse button 5 Disconnected motor wire a Check the motor wire connection with PCB 6 Defective main motor a Replace the main motor Switch is engaged Wire motor Motor 7 ...

Page 9: ...No Electricity a Double check to insure that you have electricity from your outlet b Check the circuit breaker c Double check that source of power is 220V 15Amp and single phase 2 Blown main fuse a Replace the main fuse located above the main power switch 3 Disconnected main power wires a Check that the main power wires are properly connected Main Fuse Main Power Wires 8 ...

Page 10: ...ar roller pressure Problem Angled waves on one side of the output Cause Insufficient rear left or right side roller pressure Measure Tighten the rear left or right side roller pressure Problem Straight waves in the output Cause Excessive heat at the nip rollers Measure Lower the roller temperature Problem Wake waves Cause Insufficient heat at the nip rollers Measure Raise the roller temperature Pr...

Page 11: ...om the Sub PCB Figure 3 3 2 Replacing the Sub PCB a Refer to Replacing Right Cover c Loosen two screws from Sub PCB installed on to new Right Cover Figure 4 d Follow the reverse order to assemble the Right Cover back 3 3 Replacing the Main PCB a Remove the rear cover and label all the wires before unplugging from the Main PCB b Detach the Main PCB from 6 white plastic holders Figure 7 c Replace th...

Page 12: ... c Take out the broken heater Figure 10 Note a When inserting the heater into the roller rotate the heater slightly and push the rod in gently b Use an air blower to blow out the broken pieces of heating rod Please ensure that no one is standing on the other side 3 5 Replacing the Cross Cutter a Disassemble the nut from the Frame Cutter b Unfasten the spring from the cutter c Change the Cutter d A...

Page 13: ... is running check that the top and the bottom films are fed in without any wrinkles 3 Pressure mark checking Heat Line stop the machine for 30 seconds to create a heat line Then check to see if you have two even parallel lines from one end to other Note A narrow parallel lines indicate that it has less pressure at that point 4 Laminating Test Laminate samples with different thickness of substrates...

Page 14: ... 98节 23 T 0 3 C C P S L E M A R F A 2 4 1 3 R L 3 1 0 24 147LR4002A PAD TENSION LEATER 1 5T 25 140LR4036A HOLDER SHAFT FILM S45C Cu Ni Cr 26 9 1 N C 5 4 S M L I F T F A H S M 2 0 0 4 R L 0 2 1 27 ASMLR1339A ASSY AUTO GRIP CORE 2 RSH 380SL 27 1 ASMLR1339B ASM AUTO GRIP CORE3 RSH 380SL 27 2 3 6 0 6 L A 4 2 E R O C A 6 0 0 4 R L 4 2 1 28 RIV05018E8 BRINDER RIVET AL φ5 18 29 E G N A L F H S U B U D A ...

Page 15: ...029A SHEET FUNCTION PC 0 75T 66 1 032LR3029C SHEET FUNCTION PC 0 75T 67 023LR3007B BUTTON FUNC SILICON 68 350LR3043A PCB SUB ASSY FR 4 69 36600X001A FUSE BLOCK FB66 LITTLE FUSE TRIAD INC 70 32500X0008 FUSE MAIN 65TS AC250V 10A EU AU KR CH UK BR 70 1 32500X0005 FUSE MAIN 65TS AC250V 20A TW CUL JOL JAP CA 71 021LR3018A COVER R ABS PA 765 UL94 V 0 PANTON 431 72 138LR4001A SPRING CUTTER CROSS SWRH Φ0 ...

Page 16: ... AWG 18 WHT 97 381LR4114A WIRE HEATER LOW UL1015 AWG 16 WHT 98 381LR4051A WIRE HEATER LINK UL1015 AWG 18 WHT 99 380LR4001A POWER CORD EU AC250V 15A 1 8M 99 1 380LR4003A POWER CORD AU AC250V 15A 1 8M 99 2 380CR4007A POWER CORD UK AC250V 10A 1 8M 99 3 380LR4001B POWER CORD KR AC250V 15A 1 8M 99 4 380CR4003A POWER CORD JAP AC125V 15A 1 8M 99 5 380CR4004A POWER CORD CUL CA AC125V 15A 1 8M ...

Page 17: ... 140LR3001A HOLDER CUTTER C 58 213LR4001A CUTTER CROSS 59 34000S011A POWER TRANSFORMER 60 141LR3038A PLATE PRESSURE R 61 144LR4001B CLAMPER LEVER 62 023LR4010A KNOB LEVER 63 125LR4003B LEVER PRESSURE 64 120LR4009B SHAFT COVER SAFETY 65 350LR3042A PCB MAIN ASM 66 032LR3029A SHEET FUNCTION 66 1 032LR3029C SHEET FUNCTION 67 023LR3007B BUTTON FUNC 68 350LR3043A PCB SUB ASSY 69 36600X001A FUSE BLOCK 70...

Page 18: ...SW3 R101 330 3 4 5 RY2A CH1 M D12F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 LA101 LDQ N51G 1 2 CN1 BR 1103C02P R7 680 2w SW6 1 2 CNN5 MG610599 C101 104 1 2 CN5 MG640598 R4 330 D3 1N4148 C4 1000 50V 1 2 3 4 5 CN102 SMW025 05 C3 104 SW7 C104 104 SW2 BD1 BR 106 ACPOWER S W SK1 104 120з R3 10K 1 2W 1 2 3 Q102 C102M 1 2 SER 14 SRCLK 11 SRCLR 10 RCLK 12 G 13 QA 15 QB 1 QC 2 QD 3 QE 4 QF 5 QG 6...

Page 19: ...1 Wire Main 6 Wire Power Transformer In 2 Wire Power 7 Wires Power Transformer Output 3 Wire Heater up 8 Wire Fuse 4 Wire Heater low 5 Motor wires 17 Connect part 1 3 4 2 5 6 7 8 ...

Page 20: ...18 SUB PCB Wire Bimetal Wire Up Heater Wire Lo Heater Bimetal 135 Power Cord Fuse Main Motor Wire Sensor ...

Page 21: ...19 Wire T Fuse 133 Wire Safety S W Wire Motor Micro Switch ...

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