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58

381LR4020B

 WIRE-FUSE,EU

UL1015 AWG#14

1

59

381LR4052A  WIRE-MOTOR

UL1007 AWG#20 BLK RED

1

60

381LR4008A  WIRE-MAIN

2464 24AWG12C

1

61

120LR3036D

 ASS’Y-SHAFT CAM

S45C (CU+NI+CR)

1

62

124LR4009A

 ECCENTRIC-CAM

30*12*15

2

63

125LR4003A

 LEVER-PRESSURE

S45C (CU+NI+CR)

1

64

023LR4010A

 KNOB-LEVER

NYLON BLK

1

65

138LR4018A

 SPRING-LEVER

SUS 304-WPB

1

66

MBC04018D2  SCREW BH

M4x18 SUS27

1

67

141LR2032A

 PLATE-PRESSURE,L

SPCC 3T ZWP5

1

68

141LR2033A

 PLATE-PRESSURE,R

SPCC 3T ZWP5

1

69

MBC05010D2  SCREW BH

M5x10 SUS27

6

70

141LR4136A

 PLATE-PRESSURE,LAMI

SPCC 3T ZWP5

2

71

138LR4008A  SPRING-PRESSURE

SWRH 

φ

3 ZWP5

3

72

138LR4008B

 SPRING-PRESSURE

SWRH 

φ

3 ZWP5

1

73

BHE06050D2  BOLT

HEXAHEAD M6*50 SUS27

3

74

BHE06045D2  BOLT

HEXAHEAD M6*45 SUS27

1

75

NHB06045D2  NUT

M6 SUS27

4

76

120LR3004J

 SHAFT-FILM,LO

S45C N19(CU+NI+CR)

2

77

125LR4001A  HANDLE-TENSION

S45C Cu+Ni+Cr

2

78

138LR4002A  SPRING-TENSION

SWRH 

φ

3.8 ZWP5

3

79

WPB15010D2  WASHER-PLAIN

Φ

15.5*28*1.0T SUS27

2

80

12200X022A

 BEARING-RADIAL TRUST

15*28 

2

81

147LR4002A  PAD-TENSION

LEATER 1.5T

2

82

140LR4001A  HOLDER-SHAFT,FILM

S45C Cu+Ni+Cr

2

83

12200X009A

 DU BUSH

FLANGE 

Ф

15*20

2

84

143LR3001A

 SUPPORTER-SHAFT,LO

S45C Cu+Ni+Cr

2

85

RE001000C8

 E-RING

ETW-10 WON IL

2

86

013LR3023A  3" FILM CORE HOUSING 

AL6063 0.4 KG

6

87

021LR3009A  3" FILM CORE COVER

ABS

12

88

141LR4070A  3" FILM CORE SUPPORT PLATE

SPCC 1.5T

12

89

147CR4003A  SILICON RUBBER

SILICON  7*160 HS60

6

90

MBC05030D2  SCREW BH

M5x30 SUS27 

38

91

021LR2008A  COVER-TAKE UP,L

ABS

2

92

140LR4021A  HOLDER-SHAFT,T

S45C

1

93

12200X005A

 BEARING-RADIAL TRUST

NTB1226 12*28

2

94

131LR4023A  SPROCKET-TAKE UP

ф

35.73*34.4*16T

1

95

147LR4010A  PAD-TAKE UP

#REF!

1

96

141LR4040A  PLATE-SLIP

SPCC 2.0T

1

97

125LR4004A  HANDLE-TENSION 2

ф

30*53

1

98

023LR4004A  KNOB-TENSION

SIXN2

1

99

SKE04010B6  SET-SCREW

M4x10 Fe

1

100

140CR4001A  HOLDLE-TAKE UP 2

SWRH  

ф

3.5 ZWP5

1

101

MFC04006D2  SCREW FH

M4x6 SUS27

14

102

131LR4066A

 SPROCKET-MIDDLE

S45C 

52.68*26Z/

22.54*11Z

1

103

12200X042A

 DU-BUSH

FLANCE 8*20

1

104

RC000800C8

 SNAP RING

STW-8 WON IL

1

105

122LR4006A  BUSH-PULLY

S45C Cu+Ni+Cr

1

106

134LR4001A

 PULLY-CHAIN

S45C Cu+Ni+Cr

1

107

BHE08045D2  BOLT

HEXAHEAD M8*45 SUS27 

1

108

136LR4001G

 CHAIN

#25 91E

1

136LR4001Y

20090415

1

109

136LR4001S

 CHAIN

25

 

40E

1

110

120LR4002L

 SHAFT-TAKE UP

S45C N19 CU+NI+CR

1

111

12200X029A

 DU BUSH

FLANGE 

Ф

10*10

1

112

RIV05013E8

 BRINDER RIVET

AL 

ф

5*13

1

113

WPB05030H8  WASHER-PLAIN

SPCC 3T*

φ

11.8*

φ

5 Zn plating

1

114

143LR4002A  SUPPORT-SHAFT,T

S45C

 

CU+NI+CR

1

115

12200X013A

 DU BUSH

ф

25*25 FLANGE

2

116

12200X027A

 DU BUSH

FLANGE 

Ф

25*10

2

117

122LR4097A  BUSH-ROLLER,LAMI UP

S45C(CU+NI+CR)

2

118

122LR4047A  BUSH-ROLLER,LAMI LO

FTG70CU3

36

2

122LR4050A

20090415

1

119

131LR4065A  SPROCKET-ROLLER,LAMI

S45C 

ф

87 27T

1

120

133LR2074A

 ROLLER-LAMI

S45C 

ф

80 SNC3

2

121

SKE06010B6  SCREW-SET

M6*10 FZB

1

12

Summary of Contents for RSC-820CL

Page 1: ...www royalsovereign com ROLL LAMINATOR Service Manual...

Page 2: ...1 Safety Precautions 2 Troubleshooting 3 4 Main PCB 3 5 Sub PCB 3 6 Cross Cutter 3 Replacing Parts 3 1 Right Cover 3 2 Left Cover 3 3 Rear Cover 4 Adjustments 4 1 Adjusting Take Up Shaft Speed 4 2 Adj...

Page 3: ...clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the u...

Page 4: ...s in the proper position and the Pressure Plate is active Figure 1 3 Film is Jammed on the Rollers a Carefully un jam the film from the rollers 63 4 Main Motor Wires are Disconnected a Ensure that the...

Page 5: ...n the rear left 2 No Power from the Outlet a Ensure there is power on the outlet check the circuit breaker 3 Defective Main Fuse a Using Multi Meter test the continuity of the Main Fuse If it fails re...

Page 6: ...6 Defective Transformer a Replace the Transformer Figure 3 6 Transformer Figure 3...

Page 7: ...d 3 1 Right Cover 1 Using Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect control wires from the Sub PCB Figure 3 63 3...

Page 8: ...Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Figure...

Page 9: ...astic supporters Figure 7 3 5 Sub PCB 1 Follow the same steps as in the Replacing the Right Cover section 3 6 Cross Cutter 1 Disassemble the nut from the frame cutter 2 Unfasten the spring from the cu...

Page 10: ...wrinkles 4 Adjustments with different thickness of substrates 3 Laminating Test Laminate samples 1 5mil 5mil films 4 Check above steps 2 through 3 with 5 spots as shown on Figure B C Front roller sho...

Page 11: ...01A SPRING CROSS CUTTER SWRH 0 3 ZWP5 1 27 MPC03006D2 SCREW PH M3 6 SUS27 1 28 NHB03024D2 NUT M3 SUS27 1 29 MBC04006D2 SCREW BH M4x6 SUS27 9 30 MBC05018D2 SCREW BH M5x18 SUS27 4 31 WSB05013D2 WASHER S...

Page 12: ...12 88 141LR4070A 3 FILM CORE SUPPORT PLATE SPCC 1 5T 12 89 147CR4003A SILICON RUBBER SILICON 7 160 HS60 6 90 MBC05030D2 SCREW BH M5x30 SUS27 38 91 021LR2008A COVER TAKE UP L ABS 2 92 140LR4021A HOLDER...

Page 13: ...4045A BRACKET LIMIT SWITCH SPCC 2 0T 1 129 36400X014B MICRO S W SAFETY COVER AC 250V 5A 50 60HZ 1 130 021LR4001A LIMIT SWITCH COVER PP 1 131 MBC03014D2 SCREW BH M3x14 SUS27 2 132 141LR4043A FRONT TABL...

Page 14: ...Frame R Frame Base Frame Roller Shaft Front Table Wire Flim Shaft 14 7 Exploded View 7 1 RSC 820CL Explored View Frame L...

Page 15: ...7 1 RSC 820CL Explode View 15...

Page 16: ...141LR4035A PLATE DU BUSH 62 124LR4009A ECCENTRIC CAM 67 141LR2032A PLATE PRESSURE L 70 141LR4136A PLATE PRESSURE LAMI 71 138LR4008A SPRING PRESSURE 73 BHE06050D2 BOLT 75 NHB06045D2 NUT 91 021LR2008A C...

Page 17: ...64 023LR4010A KNOB LEVER 65 138LR4018A SPRING LEVER 66 MBC04018D2 SCREW BH 69 MBC05010D2 SCREW BH 70 141LR4136A PLATE PRESSURE LAMI 71 138LR4008A SPRING PRESSURE 72 138LR4008B SPRING PRESSURE 74 BHE0...

Page 18: ...ART NO PART NAME 11 013LR3134A FRAME BASE 12 23300X008A CABLE GRAND 13 350LR3027D PCB MAIN ASS Y 14 23200X001A SUPPORT BRACKET PCB 15 34000S011A POWER TRANSFORMER 16 MBC04008D2 SCREW BH 55 365LR4005A...

Page 19: ...OSS CUTTER MPC03006D2 SCREW PH NHB03024D2 NUT MBC04006D2 SCREW BH 015LR3006C BAR IDLE UP 12200X016A BEARING IDLE UP 015LR2001E BAR IDLE 12200X032A DU BUSH 380CR4004A POWER CORD CUL 120LR3036D ASS Y SH...

Page 20: ...020B WIRE FUSE EU 59 381LR4052A WIRE MOTOR 60 381LR4008A WIRE MAIN 76 120LR3004J SHAFT FILM LO 84 143LR3001A SUPPORTER SHAFT LO 85 RE001000C8 E RING 86 013LR3023A 3 FILM CORE HOUSING 87 021LR3009A 3 F...

Page 21: ...olingFan AC INPUT 12v QG1 QD1 STOP CN4 YW396 06 1 2 3 4 5 6 FOOT SW SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W15V STOP SW U101 PIC16C72 1...

Page 22: ...R TRANSFORMER 2 WIRE EMER above photo2 connect FOOT connect part RSC 820CL MAIN PCB Layout 22 1 WIRE MAIN above photo connect SUB PCB 4 WIRE MOTOR above photo4 connect DC MOTOR 3 WIRE POWER above phot...

Page 23: ...SUB PCB A WIRE MAIN connect the main pcb connect part 23 A...

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