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Royal Sovereign RSC-5500H, Service Manual, Page: 24 / 44

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Royal Sovereign RSC-5500H Service Manual Download Page 24

b.Disassemble 4 bolts showing in the photo, remove the wire heater and take out the insulating strip.

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Summary of Contents for RSC-5500H

Page 1: ...Roll Laminator Service Manual MODEL RSC 5500H RSC 6500H www royalsovereign com All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 2: ...n PCB 18 19 3 11 2 Transformer 19 19 19 20 21 22 23 26 27 28 34 Table of Content 1 Safety Precautions 2 Troubleshooting 3 Replacing Parts 3 1 Left Or Right Cover 3 3 Heater 3 4 Sub PCB 2 1 Roller Not...

Page 3: ...objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the unit is turned off cooled and unplugged from the outlet prio...

Page 4: ...not connected to the main PCB 3 Broken Temperature Bi Metal 4 Defective Tempreature sensor 5 Defective heater 6 Defective Main PCB 1 Improper laminating mode a Ensure the laminating mode is in the Ho...

Page 5: ...Tempreature sensor a Replace the temp sensor set on the shaft behind the up roller 5 Defective heater a Using the multi meter test the continuity of the heater If it fails replace the heater Refer to...

Page 6: ...eating a Replace the Tempreature sensor CAUSES 1 Defective Tempreature sensor 6 6 Defective Main PCB 2 Defective Main PCB MEASURES 1 Defective Tempreature sensor Main PCB All manuals and user guides a...

Page 7: ...rollers 4 Opened Front Table Switch 5 Laser sensor detect the danger or it is not in correct work place 6 Defective main motor 7 Defective Main PCB 8 Defective Motor controller 1 No power to the unit...

Page 8: ...ated on the front of Cover L by rotating the knob clock wise 3 Film is jammed on the rollers a Un jam the film using a combination of the Pressure lever and reverse button 8 Emergency Switch Emergency...

Page 9: ...ect work place a Make sure laser sensor is in correct work position and clean up things could mislead laser sensor Stop the roller 6 Defective main motor a Replace the Motor Refer to 3 3 1 Replacing T...

Page 10: ...If it doesn t work Replace the Motor controller with a new one 2 4 No Main Power 1 No electricity 2 Desfective Main Fuse 1 No Electricity a Double check to insure that you have electricity from your o...

Page 11: ...ws using screw driver b Replacing it with a new one 3 2 Replacing The Motor and The Motor controller 3 2 1 Replacing The Motor a Remove the Left cover Refer to 3 1 Replacing the right or left cover b...

Page 12: ...assemble the Motor system c Remove the motor and replace it with a new one c Follow the reverse order to assmble the Motor 3 2 2 Replacing The Motor controller 12 Hexa Bolt Chain B Chain A Special Cha...

Page 13: ...ove the connnector of the controller and replace it with a good one d Follow the reverse order to assmble the controller 3 3 Replacing the Heaters a Remove the Left cover and Right cover Refer to 3 1...

Page 14: ...strip and wire heater 3 4 Replacing the Sub PCB a Remove the Right cover Refer to 3 1 Replacing the right cover b Disconnect the Motor controller unfasten screws marked with red circle c Change the S...

Page 15: ...5 2 Replacing the The friction plate a Remove the Friction adjust system Situation 1 1 Unfasten 2 screws assembled in the Part A with Hexa wrech Figure 1 1 Figure 1 2 Situation 2 1 Remove the sprocket...

Page 16: ...sassmble both right cover and left cover Refer to 3 1 Replacing the right or left cover b Remove the nut and then disconnect the connector After that push the table towards direction of the yellow arr...

Page 17: ...to 3 1 Replacing the right or left cover b Rotate the Front table to make room for taking roller out Figure 5 c Remove The heater Refer to d Disassmble hexa bolt Screw and C ring showing in the pictu...

Page 18: ...w c Replace Roller low with a new one d Reassemble The roller by reverse order showing above 3 8 Replacing the The Main PCB and Transformer 3 8 1 Replacing the Main PCB a Disassmble right cover b Disa...

Page 19: ...he connnectors c Change the Transformer d Tighten the Screws and Reconnect the connnectors 3 9 Replacing the Sensor a Disassmble right cover and left cover b Remove the Hexa bolt C ring c Disassmble S...

Page 20: ...f Replace the sensor with a good one 20 Sensor All manuals and user guides at all guides com...

Page 21: ...3 Replacing Parts 11 All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 22: ...12 All manuals and user guides at all guides com...

Page 23: ...13 controller All manuals and user guides at all guides com...

Page 24: ...g in the photo remove the wire heater and take out the insulating strip 14 All manuals and user guides at all guides com...

Page 25: ...15 All manuals and user guides at all guides com...

Page 26: ...with a new one after Disassmble handle tension spring and plate disconnect the connector After that push the table towards direction of 16 All manuals and user guides at all guides com a l l g u i d...

Page 27: ...17 ring pressure All manuals and user guides at all guides com...

Page 28: ...18 All manuals and user guides at all guides com...

Page 29: ...19 All manuals and user guides at all guides com...

Page 30: ...20 All manuals and user guides at all guides com...

Page 31: ...se Wrench to adjust the roller pressure 5 spots as shown on Figure A The pressure should be 5 6 kgf 2 Checking for over all tension 21 C C W Decrease pressure 1 Using Push Pull Scale measure 4 Adjustm...

Page 32: ...rom one end to other Note A narrow parallel lines indicate that it has less pressure at that point 4 Laminating Test Laminate samples with different thickness of substrates 5 Check above steps 2 throu...

Page 33: ...013LR4030A LIMIT PLATE 2 SPCC 3 0T Ep Zn 17 015LR2017A SUPPORT BAR S45C OD35mm X 17 1 015LR2017B SUPPORT BAR S45C OD35mm X 18 021LR2029A PLASTIC PIPE PVC OD40mm 1 8T X 18 1 021LR2029B PLASTIC PIPE PVC...

Page 34: ...CC 1 2T PANTONE421U 66 141LR4056A BRACKET T FUSE SPCC 67 141LR4201A PLATE BRACKET SPCC 3 0T Ep Zn 68 141LR4201B PLATE BRACKET SPCC 3 0T Ep Zn 69 141LR4203A BRACKET HEATER UPPER SPCC 1 6T Ep Zn 70 141L...

Page 35: ...114 136LR4004R CHAIN ROLLER 35 P9 525 196EA 115 136LR4004S CHAIN REWINDER 35 P9 525 188EA 116 140LR4069A HOLDER SPROCKET IDLE S45C Ep Zn 117 140LR4069B HOLDER SPROCKET IDLE S45C Ep Zn 118 141LR3065A...

Page 36: ...FT16mm 143 120LR3049A SHAFT VORTEX GEAR 2 S45C 144 12200X005A BEARING RADIAL NTB1226 12 28 145 12200X046C DU BUSH FLANGE 20 15 146 12200X048A BEARING GB279 88 160201 ID12 OD32 T 10 147 130LR4029A VORT...

Page 37: ...26 All manuals and user guides at all guides com...

Page 38: ...80 80 81 82 83 83 84 84 84 86 85 85 87 88 89 90 91 92 93 96 94 95 97 98 99 100 101 102 103 104 105 105 105 105 106 106 107 107 106 106 107 106 106 106 106 107 107 108 108 109 110 110 110 111 112 113...

Page 39: ...7 Wire Diagram 28 MAIN PCB Schematic All manuals and user guides at all guides com...

Page 40: ...29 SUB PCB Schematic All manuals and user guides at all guides com...

Page 41: ...Main PCB Layout 30 1 2 3 5 4 6 7 8 10 11 12 9 8 16 13 14 15 11 12 10 Power Transformer T FUSE All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 42: ...2 WIRE PRESSURE 7 WIRE FOOT 12 WIRE LASER SENSOR 2 3 WIRE TEMP SENSOR 8 WIRE HEATER UP 13 WIRE P T OUTPUT 4 WIRE MOTOR 9 WIRE AC INPUT 14 WIRE EMEGENCY SWITCH 5 WIRE MAIN SUB PCB 10 WIRE FAN 15 WIRE...

Page 43: ...connnect part 1 WIRE LASER SENSOR 2 4 WIRE MICRO SWITCH 2 WIRE BI METAL 5 MICRO SWITCH 3 WIRE PRESSURE 5 WIRE ACC SENSOR Frame R Layout 32 3 1 2 5 4 6 All manuals and user guides at all guides com...

Page 44: ...connnect part 1 WIRE MOTOR 3 WIRE HEATER 2 WIRE LASER SENSOR 1 4 WIRE EMERGENCY SWITCH Frame L Layout 33 3 1 2 4 All manuals and user guides at all guides com...

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