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91

Royal Enfield Meteor

SI. No.

DESCRIPTION

PERIODICAL MAINTENANCE

km (x1000)

0.5

5

10

15

20

25

30

35

40

45

50

Months

1.5

6

12

18

24

30

36

42

48

54

60

3

Engine oil strainer on crankcase LH

C

C

C

C

C

C

4

Inlet / exhaust tappet setting

I&A

I&A

I&A

I&A

I&A

I&A

5

Rubber hose-intake adapter

I

I

I

I

I

I

I

I

I

I

I

6

Evaporative emission equipment rubber hoses 
& drain the overfilled by removing plug.

I

I

I

I

I

I

I

I

R

I

I

7

Spark plug

C&A

R

C&A

R

C&A

8

HT lead for crack

I

I

I

I

I

I

I

I

I

I

I

9

Air filter element

C

C

R

C

R

C

R

C

R

C

R

Clean / replace more frequently if operated in dusty condition

PERIODICAL MAINTENANCE

Summary of Contents for METEOR 350 2021

Page 1: ......

Page 2: ...7 1 RoadsideAssistance 2 ProductUpdate 3 Feedback 4 DealerLocator W royalenfield I G support royalenfield com I 111111111 www royalenfield com Downloadthe Royal EnfieldApp and explore more Toaccessdealerdetails scantheQRcode 1 1 A tell ...

Page 3: ...urban jaunts A quintessential Royal Enfield the Meteor redolent with classic design cues retains the signature exhaust note and gloriously blends timeless aesthetics with contemporary motorcycling needs This manual is to help you operate your motorcycle and guide you to maintain it in the right way Please do avail all the services at your nearest Authorised Service Centre ensuring your motorcycle ...

Page 4: ...mages shown are for reference to explain and need not to be exactly the same on the model you own Accessories and features may not be part of standard equipment Technical specifications are subject to change without prior notice at the sole discretion of Royal Enfield Copyright2021RoyalEnfield AunitofEicherMotorsLtd AllRightsReserved Nopartofthismanualshallbecopied distributed or otherwise dealt w...

Page 5: ...Maintenance Record 108 Regional Area Offices 110 Notes 112 Safety Definitions 4 Personal and Motorcycle Information 5 Safe Riding Tips Guidelines 6 Rules of the Road 11 Accessories and Luggage 14 Technical Specifications 17 Recommended Lubricants 23 Motorcycle Identification Numbers 24 Engine Number Details 25 Location of Key Parts 26 Operation of Controls 29 Warning Indications and Safety Systems...

Page 6: ...difdisregardedmayresultininjurytoyourselforothers and damages to the motorcycle Indicates a potentially hazardous situation Disregarding this message may result in injury to rider or other persons This message if disregarded may result in damage to the motorcycle Indicates important and useful messages for better understanding WARNING CAUTION NOTE SAFETY DEFINITIONS 04 ...

Page 7: ...TORCYCLE INFORMATION Name Door No Street Locality Town City Country Contact Res Off Mobile Email Licence No Valid till Model Color Engine No VIN No Tyre Make Front Rear Tyre Nos Front Rear Battery make Battery No Sold by Date of Sale 05 ...

Page 8: ...l levels etc Use only genuine Royal Enfield spare parts and approved accessories Use of other manufacturer s parts may affect the performance of your motor cycle and render the motorcycle void of warranty Wheneverrefuelingyourmotorcycle pleaseexercise utmost caution and carefully observe the following guidelines H Refuel in a well ventilated area with the engine turned off condition H Open the fue...

Page 9: ... have become thoroughly familiar withitsoperationandhandlingcharacteristicsunder all conditions DO NOT exceed the legal speed limit or ride too fast for existing conditions Always reduce speed when poor riding conditions exist High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control Royal Enfield cautions you against the use of ...

Page 10: ...s H Slippery road surfaces These forces may affect the handling characteristics of your motorcycle If this happens reduce speed of the motorcycle to a controlled condition Do not apply brake abruptly Operate your motorcycle defensively Remember that a motorcycle does not afford the same protection as an automobile in an accident One of the most common accident situations occurs when the rider driv...

Page 11: ...fectstabilityandhandling For your personal welfare all the listed service and maintenance recommendations should be performed Lack of regular maintenance at the suggested intervals may affect the safe durability longevity operation of your motorcycle Avoid any contact with the exhaust system when hot Wear clothing that will completely cover the legs while riding The exhaust system gets very hot wh...

Page 12: ...roblems that occur in the operation of your motorcycle Failure to do so may aggravate an initial problem cause costly repairs and jeopardize your personal safety DO NOT tow a motorcycle The steering and handling of the towed motorcycle will be impaired duetotheforceofthetowline Ifamotorcyclemust be transported use a truck or a trailer DO NOT pull a trailer behind a motorcycle Towing a trailer may ...

Page 13: ...motorcycle Keep to the correct side of the road center line when meeting oncoming vehicles Actuate your turn signals and exercise caution when passing other vehicles going in the same direction Never try to pass another vehicle going in the same direction at street intersections on curves or when going up or down a hill At street intersection give the right of way to the motorcycle on your left or...

Page 14: ...ly Never jump a traffic light When a change is imminent from GO to STOP or vice versa at intersections slow down and wait for the light to change to green Never run through a yellow or red traffic light DO NOT leave the curb or parking area without signaling Be sure your way is clear to enter moving traffic A moving line of traffic always has the right of way When parking the motorcycle park on a ...

Page 15: ...objects seen in this type of mirror will look smaller and farther away than when seen in a flat mirror Use care when judging the size or distance of vehicles objects seen in these mirrors To establish the relative distance of vehicles objects behind your motorcycle through the mirrors adjust each mirror in such a way that a small portion of your shoulder is visible and a large portion behind your ...

Page 16: ...le and as low as possible this minimizes sudden shift in the motorcycle s center of gravity Distribute weight evenly on both sides of the motorcycle DO NOT load bulky items behind the rider or add weight to the handlebars or front forks DO NOT exceed 3 kg maximum weight in each Royal Enfield Genuine motorcycle accessory pannier Re check the luggage periodically to ensure it is secured and will not...

Page 17: ...termarket and custom made extended front forks which may adversely affect the performance and handling of the motorcycle Removing or altering original parts may adversely affect the performance of the motorcycle causing an accident which could result in serious injury or loss of life DONOTignoremodel designspecifications Doing so constitutes both motorcycle and accessories misusewhichmayadverselya...

Page 18: ...passenger backrest be prepared to reduce operating speed to maintain stability ACCESSORIES AND LUGGAGE WARNING A high payload alters the handling characteristic and increases the stopping distance of the motor cycle Riding off road riding with more than one passenger or carrying weight exceeding the maximum weight rating can make handling difficult which may cause loss of control of the motorcycle...

Page 19: ...y cc 349 34 cc Compression ratio 9 5 1 Max Power 20 2 bhp 6100 rpm Max Torque 27 Nm 4000 rpm Idle rpm 1050 100 rpm Starting E Start Air filter element Paper element Ignition Type ECU controlled with ECU map number Spark plug gap 0 7 to 0 8 mm Spark plug M12 Bosch YR7MES Lubrication oil SAE 15W 50 API SL Grade JASO MA2 Semi Synthetic Oil Engine oil capacity 2 20 l ...

Page 20: ...ONS TRANSMISSION Clutch Convention Wet clutch Primary drive Gear Primary ratio 2 313 Gear box Constant Mesh Gear Ratio 1st 2 615 2nd 1 706 3rd 1 300 4th 1 040 5th 0 875 Final drive Chain Secondary Sprocket Ratio 2 800 1 Drive Chain links 104 links ...

Page 21: ... forks 130 mm travel Rear Twin tube Emulsion shock absorbers with 6 step adjustable preload Brakes Front Disc 300 mm disc with twinpiston floating caliper Rear Disc 270 mm disc single piston floating caliper ABS Dual channel Tyre size Front 100 90 19 M C 57P Tubeless Alloy wheel Rear 140 70 17 M C 66P Tubeless Alloy wheel ...

Page 22: ... Rear 36 psi Steering lock Integrated with ignition lock Fuel Type Petrol upto E10 minimum Fuel tank capacity 15 0 5 l Minimum Octane Rating 91 RON Low fuel warning 5 0 5 l Including Dead Stock Fuel Dead Stock 950 ml 50 ml The above values are approximate and the actual fuel filling capacity will vary from the values mentioned ...

Page 23: ...tor 12 V LED Neutral lamp tell tale 12 V LED Turn signal tell tale 12 V LED Turn signal 12 V 10 W X 2 nos Using bulbs other electrical gadgets other than specified rating may lead to over loading erratic behaviour premature failure of electrical system Modifications on the motorcycle which are not approved by Royal Enfield may not only disqualify for warranty but also affects performance of the mo...

Page 24: ...for Height measurement Saddle Height 765 mm Kerb weight 90 fuel 191 kg Gross Vehicle Weight 375 kg Values dimensions given above are for your guidance only Inviewofcontinuousimprovementsbeingdoneon our products the specifications are likely to change without prior notice Do not use the vehicle beyond the allowed Gross weight The suspensions and tyres are designed to performonlytothemaximumgrossveh...

Page 25: ... l Approx CAUTION NOTE Use of wrong grade mixed grade oil will reduce the life of the moving parts and seriously affect performance Do Not mix DOT 4 other brake fluids together Recommendation subject to change without notice Front Fork Oil Grade Royal Enfield Fork Oil Capacity 453cc Brake Fluid Grade DOT 4 or above Capacity Front 87 ml Rear 54 ml ...

Page 26: ...n the form of label FRAME NUMBER Sample VIN Manufacturer s code Engine Family Name Engine Capacity Type of Cooling Type of Transmission Type of fuel system Month of Manufacturing A Jan h Aug K Sep N DEC Production Year 2020 L 2021 M 2022 N Manufacturing Plant 1 Oragadam 2 Vallam Vadagal Production Serial No ME3 J 3 A 5 F X X 2 XXXXXX ...

Page 27: ... engine number as it is the only means of identifications of the engine Engine Family Engine Capacity Type of Cooling Type of Transmission Type of Fuel system Production Month A Jan h Aug K Sep N DEC Year of Manufacturing 2020 L 2021 M 2022 N Manufacturing Plant 0 Oragadam 2 Vallam Vadagal Production Serial Nos J 3 A 5 F X X 2 XXXXXX ENGINE NUMBER ...

Page 28: ...Royal Enfield Meteor 26 LOCATION OF KEY PARTS 1 Right Trafficator Rear 2 Right Side Panel 3 Starter Motor 4 Brake Pedal 5 Horn 6 Right Trafficator Front 7 Brake Lever Front 8 Spark plug ...

Page 29: ...fficator Front 2 Gear Change Pedal 3 Side Stand 4 Center stand 5 Left Trafficator Rear 6 Seat 7 Left Side Panel 8 Fuel Tank DISCLAIMER The part displayed above are for reference purpose only This will vary from the parts chosen using motorcycle configurator ...

Page 30: ...ition Switch 8 Handle bar 9 Instrument Cluster 10 Day Flash Switch 11 High Beam Low Beam Switch 12 Info button 13 Clutch Lever 14 Turn Signal Switch 15 Charger Port 16 Horn Button DISCLAIMER The part displayed above a re for reference purpose only This will vary from the parts chosen using motorcycle configurator 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 ...

Page 31: ...ION SWITCH STEERING LOCK OFF ON Turn the handle bar to extreme left position Push the key inside in OFF position press and further turn to anticlockwise direction to lock the steering system Turn the key in the clockwise direction to unlock the steering ...

Page 32: ...ster and may damage the Evaporative Emission System FUEL TANK CAP WARNING CAUTION Gasoline vapour is highly explosive Please ensure there are no open flames or sparks nearby while refueling and fill fuel only in a well ventilated area Pleaseensuregasolinedoesnotspillonpaintedsurfaces In case fuel spills over the painted surfaces wipe it off immediately as it may leave a permanent stain Do not smok...

Page 33: ... arrestor Failure to do so will lead to canister damage or can cause fuel spill out of fuel tank Petrol is highly explosive Please ensure there are no open flames or sparks nearby while refueling and fill fuel tank only in a well ventilated area Please ensure petrol does not spill on painted surfaces Wipe immediately incase fuel spills over as otherwise it will leave a permanent stain on the paint...

Page 34: ...Meteor 32 OPERATION OF CONTROLS ENGINE STOP SWITCH E START SWITCH Engine OFF Engine ON Push hold till engine starts CAUTION Incaseofprolongedstoppageofvehicle pleaseturn off ignition key to avoid discharge of battery ...

Page 35: ...l display with analog speedometer with 3D trim ring 2 Speedo indication with stepper motor 3 Round segmented floating LCD 4 8 LED based tell tales 5 Display features 6 Odometer 7 Trip A and Trip B 8 Trip F 9 Fuel bar graph 10 Gear indication 11 ECO mode 12 Service reminder 13 Clock ...

Page 36: ...Royal Enfield Meteor 34 OPERATION OF CONTROLS INSTRUMENT CLUSTER DISPLAY PATTERN ...

Page 37: ...after low fuel tell tale is ON Cannot be re set ECO Mode Indicated when driven under optimum conditions Will be visible only when low fuel condition is sensed will vanish if fuel is filled above low fuel condition Displaycanbetoggledusinginfobuttonduring thisconditionbutwillautoappearafter25secs Linked with stand switch to avoid re set when in side stand condition If ridden 200 km in Trip F condit...

Page 38: ...ROLS INFO BOTTON MANAGEMENT DETAILS A LCD SEQUENCE Info switch press 1 sec If Trip F enabled If Trip F not enabled NOTE For trip re set press info button for T 3 sec With Trip F ODO TRIP A TRIP B TRIP F ODO Without Trip F ODO TRIP A TRIP B ODO ...

Page 39: ...his is to avoid wrong indication Trip F reset may occur when riding in mid to rough roads conditions due to frequent fuel oscillations this feature to be used for reference purpose only and on smooth road surfaces Trip F will update only when side stand is removed Fuel indication may vary on rough road uphill and downhill conditions for accurate indication refer during slow speed or flat surfaces ...

Page 40: ...o Press and release INFO switch Hours in the clock will increase Info PressandholdINFOswitchfor 3 seconds and release Setting changes to minutes minutes will blink Info Press and Release INFO switch Minutes in the clock will increase Info PressandholdINFOswitchfor 3 seconds and release Setting changes to unit mode AM PM will blink Info Press and Release INFO switch Toggle between AM or PM Info Pre...

Page 41: ...igation search based on RE Mobile app with the support of Google Maps Device is capable of showingturn by turn navigation on a custom designed round color TFT with uniquely designed arrow font designed intuitively for ease of riding Backgrounddisplaycanbeswitchedbetweendaymode and night mode which can be selected by riders from RE Mobile app N ABS 10 2 0 2 0 4 0 60 80 100 1 2 0 14 0 160 30 40 50 6...

Page 42: ...rimary turn secondary turn Distance to next turn distance to destination or Estimated Time of Arrival ETA Clock display in case of no connectivity no navigation input or after destination is reached User can select day and night mode through RE mobile app only Low Battery Indication 70 M 1 8 Km ...

Page 43: ...heprimarydirection will be shown only when primary turn is less than 100 mts if there is no turn the display will be blank in this region Distance to destination or ETA Shows the total distance to destination or estimated time of arrival based on user selection from RE Mobile app Smartphones compatible version to use RE Mobile app Compatible with Android and i0S Android support Current version 2 i...

Page 44: ...Royal Enfield Meteor 42 OPERATION OF CONTROLS TRIPPER TRIPPER DISPLAY FLOW SEQUENCE ...

Page 45: ...g the mobile application Forfirsttimepairinguserneedstoenterthesecured pinshownontripperthroughREMobileapptosetup the device after that auto pairing will happen if same device is connected Everytime the tripper is paired the clock time will sync with mobile time after which it will continue to runwithinternalclockevenincaseofdisconnection there will be time difference between time shown on instrum...

Page 46: ...ys ON before usage Disable battery optimisation settings low battery cut offsettingofsmartphoneforNavigationtowork in low battery mode RE Mobile app works only with Android Current version 2 and iOS Current Version 1 versions for other lower versions performance lag can be expected Tripper Bluetooth version is V4 2 REMobileappworkswithbluetoothversion4 2and N 1 0 forotherlowerversionsperformancela...

Page 47: ... any damage to smart phones Do not use any other device other than mobile phones only one mobile shall be charged at one point of time Ensure proper insertion of USB cable damages due to hard wrong insertion of cable will not be entertained in warranty Do not leave the USB port cap partially opened closed to avoid any short circuit when not in use Do not insert any metal or conductive materials in...

Page 48: ...er and will vary for different make mobile phones depending on smart phone battery capacity SoC and smart phone charging circuits Customer to ensure USB port cap is closed and locked properly when not in use warranty will not be provided if port cap is damaged and not sealed properly If high current draw greater than 2 5 ampere is observed USB charger will shutdown please check your smart phone ba...

Page 49: ...NING INDICATIONS AND SAFETY SYSTEMS ANTI LOCK BRAKING SYSTEM ABS reducing the speed of the vehicle This will help the rider to control the motorcycle AnABSindicatorlampisprovidedinthecluster asshown in the adjacent image to warn the rider in the event of any malfunction of the ABS When the ignition and engine kill switch are switched in ON position the ABS sign will glow and remain ON till the mot...

Page 50: ... weight shifts and momentum of the motorcycle while negotiatingacornerandthereforepreventskiddingdue to loss of traction Please anticipate the stopping distance required for the speed of travel and apply brakes well in advance so as to bring the motorcycle to a safe stop Ensureinstrumentclusterisinproperfunctioningasitis an integral part of ABS system Please apply both brakes simultaneously to sto...

Page 51: ...peed sensors front rear if contamination is observed itisrecommendedtoclearitsuitablyoryoumayvisit to nearest dealership for necessary action WARNING INDICATIONS AND SAFETY SYSTEMS WARNING CAUTION ABS Always use the approved front rear tyres and sprockets by Royal Enfield to ensure correct ABS operation Do not make any changes to the suspension travel Only use recommended spare parts on the brake ...

Page 52: ...leak in the brake systems Apply both the brakes simultaneously for better efficiency In the event of the ABS indicator remaining continuously ON please take the motorcycle to a nearest authorised Royal Enfield Service Centre to inspect the brake system DO NOT RELEASE the brake lever pedal when pulsations are felt during hard application of the brakes in an emergency situation The pulsations only i...

Page 53: ... on either of its sides with the engine running and the gears engaged the Roll over sensor will disable both the ignition and fuel systems and switch OFF the engine This is to prevent any damage to the motorcycle and its rider To resettheRolloversensorandreactivatetheignitionand fuel systems Ensure the motorcycle is made upright and is on its center stand Ensure gears are in correct neutral and th...

Page 54: ...ng and throttle for proper responsiveness 5 Cable for fraying or crimping and free operation 6 Engine oil level 7 Alloy wheels for proper tightness 8 Headlamp taillamp brakelampandindicatorlamps for proper functioning 9 Smooth operation and free play in front and rear brake levers 10 Brake fluid level is above the MIN mark in the mastercylinder WARNING For your personal welfare and safety all the ...

Page 55: ...um performance like gear shifting subsequently 1 DO NOT exceed maximum specified pay load 2 Warm up the engine for a few min at idling speed to allow engine oil to lubricate all the moving parts in the engine before riding the motorcycle 3 Avoid full throttle operation and do not ride at constant throttle continuously Vary the speed by 10 while riding 4 Rideatproperspeedandavoidsuddenaccelerations...

Page 56: ...RUNNING IN PERIOD Gear Motorcycle speed First 500 km 501 2000 km 1 20 kmph 25 kmph 2 30 kmph 35 kmph 3 45 kmph 50 kmph 4 60 kmph 65 kmph 5 70 kmph 80 kmph NOTES During the running in period do not exceed following speed limits ...

Page 57: ...motorcyclebackand forth gently while simultaneously shifting the gear Ensure gear is in neutral position and the neutral lamp is glowing in the instrument cluster Turn ignition key to ON position and engine kill switch on right hand side handle bar to RUN position ...

Page 58: ...ase the last bar is blinking continuously it indicates low fuel level in the tank Please re fuel immediately STARTING CAUTION When both the ignition and enginekillswitch is in ON position and after the vehicle is started the MIL will glow for a few seconds and turns OFF this indicates that all the function of the electronic fuelinjection EFI systemisfunctioningnormally In the event of any malfunct...

Page 59: ...hold electric start switch until engine starts for a maximum of 5 sec NOTE In case the engine does not start within 5 sec release starterswitchandwaitforabout5secbeforeattempting to start the engine again In case vehicle not starting on multiple continuous attempts pleaseturn OFF andturn ON ignitionswitch and then start again ...

Page 60: ...ccelerate as soon as the engine starts especially in cold condition The engine should be allowed to run in idle rpm for at least 2 min for the engine oil to circulate and lubricate all the internal moving parts and for the engine temperature to STARTING raise Failuretoadheretothisimportantinformation will cause serious damage to the engine internals Accelerate only after the idling rpm has stabili...

Page 61: ...RTING WARNING Please exercise extreme care while riding the motor cycle Failure to do so can result in an accident causing injury to you or to other road users passerby Ensure Gear is in Neutral position and the Neutral lamp is glowing in the speedometer To shift into neutral movethemotorcyclebackandforthgently while simultaneously shifting the gear Do not attempt to shift gears without moving the...

Page 62: ...ky start It is recommended to use half clutch condition when commuting in the city traffic condition alone Engine rpm around idling to 2000 rpm at 1st gear condition In other gears and higher rpm avoid The clutch must be fully disengaged before attempting a gear shift Failuretofullydisengage the clutch may cause a jerkystartorstallingthe engine besides causing damage to transmission parts CAUTION ...

Page 63: ...oe or downward with heel to engage 2nd gear Followthesameprocedurefor3rd 4thand5thgear When the vehicle is in Neutral position press gear shift lever down with toe to engage 1st gear GEAR SHIFT PATTERN 1 N 2 3 4 5 NOTE Always start motorcycle with gear in neutral position Always move the motorcycle in firstgear position only When engine speed decreases or while climbing a gradient or running at a ...

Page 64: ...mended up shift speeds Gear Change kmph Unit to Miles per hour mph 1st 2nd 20 12 4 2nd 3rd 30 18 6 3rd 4th 40 24 8 4th 5th 55 34 2 Recommended up shift speeds Gear Change kmph Unit to Miles per hour mph 5th 4th 50 31 1 4th 3rd 35 21 7 3rd 2nd 25 15 5 2nd 1st 15 9 3 ...

Page 65: ...s very high and clutch lever is released abruptly it will cause motorcycle to move suddenly which will lead to loss of control leading to an accident resulting in injury and or loss of life to rider otherroadusers passedby besidesdamage to the motorcycle Always exercise utmost caution while releasing clutch and riding the motorcycle Press the gear pedal either upward with toe or downward with heel...

Page 66: ... OFF engine kill switch NOTE Always start motorcycle with the gear in neutral position When the engine speed decreases or while climbing a gradient or running at a reduced speed shift to the appropriate lower gear to prevent the engine from stalling or straining to pull Always shift to lower gears as appropriate when ever slowing down to stop the vehicle Shift gears to neutral position just before...

Page 67: ... and pull motorcycle backwards gently PARKING Select a firm flat surface Lower side stand and gently tilt motorcycle to the left till it rests firmly PARKING MOTORCYCLE ON CENTER STAND PARKING MOTORCYCLE ON SIDE STAND WARNING Always park the motorcycle on a firm and flat surface Parking in a soft ground may cause stand to sink and the motorcycle to fall causing injury to you or to others and damag...

Page 68: ...e motorcycle S No Description Qty 1 Allen Key 6 mm 1 2 Fuse Puller 1 3 Tool Spark Plug 8x16 Box Spanner 1 4 Ring Spanner 24x14 2 Eye Wrench x 14 Open End Combination 1 5 Open End Spanner 17x13 1 6 D E Spanner 10x12 1 7 Screw Driver 06x120 135 1 8 C Spanner 1 9 Extension Tube 28x7 24x14 1 ...

Page 69: ...rements S No Description Qty 1 Antiseptic cream 5 gm 1 2 Wash proof plaster 1 9 cm x 7 2 cm 2 3 Gauze Bandage 5 cm x 2 cm 1 4 Sterilized Gauze Swab 5 cm x 5 cm 2 5 Sterilized Elastic Plaster 7 cm x 6 cm 1 6 Elastic Gauze Bandage 8 cm x 1 m 1 7 First aid kit pouch 1 NOTE Check the expiry date of the first aid kit items before usage ...

Page 70: ...ce We recommand you get in touch with the Royal enfield Authorised Dealer Service center CONTROL CABLES CENTER SIDE STAND PIVOTS Lubricate after water washing motorcycle or if used during rainy conditions Apply a few drops of oil on the pivots after cleaning the area of dirt Wipe the area free of dirt grease Applyafewdropsofoilon the pivots HAND LEVER PIVOTS ...

Page 71: ...ong grade or spurious oil can seriously affectmotorcycleperformance damagetomoving parts Do not check the engine oil level in cold condition Donotsitonthevehiclewhileengineoilinspection Do not inspect the oil level window immediately working up allow it to settle properly Do not overfill the engine oil above MAX CAUTION OIL LEVEL INSPECTION In case of oil level is not as max condition then top up ...

Page 72: ...key MINOR MAINTENANCE TIPS DRIVE CHAIN Align the line mark in the adjuster and swing arm in both the sides Set the drive chain free play for 25 to 30 mm by using steel rule Tighten the LH RH chain adjusters in the swing arm using a 6 mm alien key Tighten the spindle nut fully Ensure the chain tension should be 25 to 30 mm using a ruler scale WARNING Chain slackness beyond 30 mm will lead to chain ...

Page 73: ...ectrode gap between 0 70 to 0 80 mm Refit the spark plug on the cylinder head and refit the spark plug cap on the spark plug Ensure ignition kill switch are in off condition before accessing the spark plug Beforeopeningthesparkplugblowawaythedustin surrounding area to prevent it falling inside cylinder head Ensure spark plug is being replaced with recommended specification only SPARK PLUG CLEANING...

Page 74: ...ered as Min mark Brake fluid is highly corrosive and can cause damage to painted parts Please ensure that brake fluid does not spill on any part of the motorcycle In the event of a spill please clean the area immediately with a soft cloth preferably a wet cloth to avoid damage DO NOT mix DOT 4 other brake fluid together Rear Check that the brake fluid reservoir is horizontal and that the fluid lev...

Page 75: ...e fluid and may result in vapor lock and dirt may clog the ABS hydraulic unit valves An insufficient brake fluid level will cause the brake system to fail Old brake fluid reduces the braking effect Make sure that brake fluid for the front and rear brake is changed in accordance with the periodic maintenance schedule Keep brake fluid out of the reach of children Do not allow brake fluid to come int...

Page 76: ... correct air pressure NOTE Minimum tread depth Front tyre 1 mm Rear tyre 2 mm Front Rear Solo With Pillion 32 psi 32 psi 32 psi 36 psi It is recommended to operate the motorcycle with correct tyre pressure as under inflated tyres may cause tyre to overheat and may result in tyre damage and may cause injury to the rider ItisrecommendedtouseRoyalEnfieldrecommended tyrespecificationincaseofreplacemen...

Page 77: ...ad is worn to the indicator Rear The pads need to be replaced if a brake pad is worn to the indicator Royal Enfield has provided your new motorcycle with the optimum brake pad friction material available It gives the best performance under dry wet and high operating temperature conditions Please note that during some braking conditions youmayexperiencenoise this is normal for this friction materia...

Page 78: ... MAINTENANCE The motorcycle is provided with 12 V 8 AH VRLA battery The battery must be periodically checked for cleanliness and corrosion free terminals NOTE The poor contact or loose fitments of battery terminals may cause electrical electronic parts failure ...

Page 79: ...n the red negative ve cable while removing the battery connections For checking the battery voltage check with multi meter in Voltage mode or contact Royal Enfield AuthorisedServiceCentreorbatteryservicecentre Clean the wire terminals free from corrosion and keep the terminals coated with petroleum jelly Keep the ve positive terminal and ve negative terminal cables firmly connected to the respecti...

Page 80: ... adjusting screw by turning clockwise o r a n t i c l o c k w i s e direction The adjusting screw is used to increase or decrease the height of HEADLIGHT BEAM ADJUSTMENT the headlight beam in direction vertical direction only This may be required to increase the visibility and to help prevent the other riders vehicles passing nearby ...

Page 81: ...79 Royal Enfield Meteor MINOR MAINTENANCE TIPS Fuse Fuse carrier located in RH side cover ...

Page 82: ...Color Rating Remarks 6 B 15A Lighting System ABS Fuse List 1 B 15A ABS Fuse 8 R 10A ABS Fuse WARNING Please get the electrical system of your motorcycle checked thoroughly and get the faults corrected immediately after experiencing any fuse failure Failure to do so may result in repeated fuse failure Usage of fuses other than specified rating will damage the complete electrical system MINOR MAINTE...

Page 83: ...t suitably before adjusting The adjuster is a 6 step adjuster and it is kept at first notch position REAR SUSPENSION SETTING Adjust shock preload by rotating the adjuster clockwiseusingC SpannertoINCREASEthepreload Adjust shock preload by rotating anti clockwise using C Spanner to decrease preload to make it to first notch position Make the same adjustments on both sides uneven adjustment may lead...

Page 84: ... vehicle tool kit Extension tube to be used for leverage purposes The best spring preload setting is achieved when it is set for the weight of the rider and that of any luggage and a passenger We recommend to increase the preload and keep it at final notch for fully loaded GVW condition thus ensuring an ideal compromise between handling and stability NOTE ...

Page 85: ... Tyre Pressure psi Front Rear Unladen One up Loading Rider only Rider upto 90 kg 1st 32 32 Laden Two up Rider Pillions Rider Pillion Acceossories Upto a maximum of 180 kg payload Inc of rider weight pillion weight and accessories 6th 32 36 Ensure the preload is set equally on the LH and RH rear suspension ...

Page 86: ...ect tyre pressure if necessary Any loose fasteners Condition of the tyres Correct oil level in engine Tool kit First aid kit Bulbs for headlight trafficator light and fuse Accelerator and clutch cables Spark plug spark plug cap fuel hose Working of all lights and horn Proper drive chain tension Clutch cable free play CHECKS PRIOR TO THE COMMENCEMENT OF A LONG JOURNEY CHECKS AFTER EVERY 1000 KM OF ...

Page 87: ...ion Do not remove side panel while washing to avoid water entry Brushengineareawitharecommendnoncorrosive solvent to remove dirt or grease Use low pressure water jet to clean Never spray water with great force on head lamp meter cluster unit flasher lights front and rear wheelhubs electricalconnectionsandwires control cables EFI components spark plug battery side panels Do not use high pressure wa...

Page 88: ...ng winter in places where road saltisused ornearcoastalareasitisrecommended to wash your motorcycle with cold water after the ridetopreventcorrosionorrustbuild up Pleasedo not use warm water for washing as it may damage the motorcycleduetochemicalreactionwiththesalt After washingprocessoncethemotorcycleiscompletelydry it is recommended to apply anti corrosion spray on all themetalandchromeplatedar...

Page 89: ...ages drive chain etc with lube oil Polish the painted and plated surfaces using recommended automobile polishing wax Start the engine and allow to run at an idling speed for a few min to warm up engine Drive the motorcycle slowly apply both the brakes intermittently to dry up the water in brake pads Pleaseclean wipeoutwaterspilscompletelyinside theRHsidepanelbeforekeepingtoolkit firstaidkit and ot...

Page 90: ...circuit fuse from the fuse box Store the battery in a cool dry and well ventilated place Cover the silencer with suitable bags to prevent moisture entry Set the motorcycle on its center stand Apply anti rust solutions on all plated parts Take care not to apply this solution on chrome rubber or painted parts Store motorcycle in a clean covered area free of moisture and dust For re use after storage...

Page 91: ...field workshop our dealers do take care of that aspect If you are getting it attended elsewhere please ensure that items are segregated and kept in a suitable container or bag without allowing them to get into soil water or sewerage line drains water bodies like lake canal river sea etc We strongly recommend that they are disposed off in accordance to the applicable law through Pollution Control B...

Page 92: ...ere will help you maintain your METEOR 350 motorcycle meticulously and to get a long trouble free service The schedule provided herein is based upon average riding conditions and indicates thekmatwhichregularinspections adjustments replacementsandlubricationsaretobecarriedout Thefrequency of the maintenance must be shortened depending upon the severity of the driving condition or if the motorcycle...

Page 93: ...et exhaust tappet setting I A I A I A I A I A I A 5 Rubber hose intake adapter I I I I I I I I I I I 6 Evaporative emission equipment rubber hoses drain the overfilled by removing plug I I I I I I I I R I I 7 Spark plug C A R C A R C A 8 HT lead for crack I I I I I I I I I I I 9 Air filter element C C R C R C R C R C R Clean replace more frequently if operated in dusty condition PERIODICAL MAINTEN...

Page 94: ...er motor starter relay connections I I I I I I I I I I I 12 Battery terminals apply petroleum jelly C C C C C C C C C C C 13 Earth wire eyelet contact I I 14 Injector hose I I I I I I I I I I I 15 Fuel filter in fuel pump R 16 Front fork oil I I I I R I I I R I I 17 Steering ball races play Inspect adjust if required lubricate for every 5000 km or earlier as required Replace if necessary PERIODICA...

Page 95: ...if required lubricate for every 5000 km or earlier as required Replace if necessary 20 Tyre wear pattern front rear I I I I I I I I I I I 21 Rear wheel drive chain Clean lubricate every 1000 km clean lubricate adjust every 5000 km or earlier as required 22 Rear wheel cush drive rubbers l R l R 23 Front rear brake hose banjo bolt I I I I I I I I I I I 24 Brake fluid level front rear disc I I I I R ...

Page 96: ...red 26 Hand levers foot levers Lubricate every 1000 km or earlier as required 27 Pivot side stand center stand pillion foot rest gear shifter brake pedal levers L L L L L L L L L L L 28 Throttle cable Adjust every 5000 km or earlier if required 29 Brake pads front rear I I I I I I I I I I I 30 Side stand switch operation I I I I I I I I I I I 31 All mounting fasteners in vehicle for tightness I I ...

Page 97: ...aintain your Royal Enfield motorcycle meticulously and toget a long troublefreeservice The frequency of the maintenance must be shortened depending upon the severity of the driving condition or if the motorcycle is used in a very dusty environment severe climatic cold and hot conditions bad roads stagnant water etc Contact a nearest Royal Enfield Authorised Dealer Service Centre for expert advice ...

Page 98: ...ail warranty benefits by second or subsequent owner the second subsequent owner should inform the nearest Royal Enfield Service Centre about the purchase of the bike and shall fill in the requisite details in the form as requested by Royal Enfield 3 The warranty shall be applicable only if all the 4 free services 3 paid services are availed in the respective period kilometerrangesaspertheschedulei...

Page 99: ...assistance in preferring such claims on the respective manufacturer 7 The warranty terms of motorcycle configurator parts is similar to that of the motorcycle warranty i e 36 months or 30 000 km from the date of purchase whichever is earlier 8 Warranty shall not apply to a Normalageing deteriorationorrustingofplatedparts paintscoat rubberparts softitems glassitems plastic parts etc b Componentslik...

Page 100: ...use etc f Irregularities not recognised asaffectingthe quality orfunctionofthemotorcyclesuchasslightvibration oil leakage discoloration of exhaust pipe bend and cat region silencer soft or hard shockabsorber etc g Warranty is not applicable for discoloration of exhaust pipe silencer as it is a natural process that will happen during usage h Defects arisingfrom fitment of unauthorised or additional...

Page 101: ...tampering drilling welding markon any part of the frame m Normal maintenance operations like adjustment of brakes cleaning fuel system engine tune up and other such adjustments n Oxidization of buffed painted powder coated items etc 9 RE reserves the right to finally decide on all warrantyclaims 10 RE reserves the right to make changes in design of the motorcycle without any obl igation to install...

Page 102: ...nation by its Royal Enfield Authorised Service Centre the motorcycle fails to meet the specified emission standards then the Authorised Service Centre shall take necessary corrective measuresandshall atitssolediscretion repairorreplacefreeofchargecomponentsoftheemissioncontrolsystem to meet the required emission standards The method s of examination to determine the warranty conditions of the emis...

Page 103: ...ered under emission warranty or the associated parts are not independently replaceable Royal Enfield will have the sole discretion to replace either the entire assembly or parts of the assembly through suitable repairs RoyalEnfieldreservestherighttocarryoutnecessaryconsequentialrepairstothemotorcycleorreplaceanypart in addition to the repair or replacement of the components covered under emission ...

Page 104: ...mination and repairs by Royal Enfield and or their Authorised Service Centre Royal Enfield will not be responsible for any penalties that may be charged by statutory authorities on account of failure to comply with the in use emission standards The cost incurred to check emission of the motorcycle will have to be borne by the customer Emission warranty will be applicable irrespective of the change...

Page 105: ...dancewithRoyalEnfieldguidelinesandentersthedetails in the Log book ImmediatelyapproachesthenearestREAuthorisedDealer ServiceCentreupondiscoveryoffailuretocomply with the emission standard inspite of having maintained and used the motorcycle in accordance with the instructions in the owner s manual and having carried out such repairs and adjustments as may be required with a view to establish such ...

Page 106: ...manual from the date of original purchase of the motorcycle Produces valid certificate of Insurance and RTO Registration Certificate R C Book A valid Pollution under control certificate is not produced The motorcycle is not serviced by RE Authorised Dealer Service Centre as per the service schedule described in the maintenance chart Themotorcyclehasbeensubjectedtoabnormaluse abuse neglectandimprop...

Page 107: ...nce covered cannot be readily determined The motorcycle has been used for competitions races and rallies or for the purpose of establishing records On examination by Royal Enfield or its Authorised Dealer Service Centre if the motorcycle shows that any of the conditions stipulated in the Owner s manual with regard to use and maintenance have been violated Themotorcyclehasbeenrunonadulterated leade...

Page 108: ...d during the tenure of the emission warranty is not produced All maintenance activities carried out on the motorcycle during the tenure of the emission warranty are not entered in the log book Alwaysgetyourmotorcyclecheckedtomeettheemissionregulationsthroughanauthorisedemissionchecking centre Always carry a valid Pollution Under Control certificate with you as and if applicable by law ...

Page 109: ...ipulatedintheowner smanualthroughaRoyalEnfield Authorised Service Centre Use only Unleaded petrol 91 RON or higher from reputed fuel pumps Ensure the fuel used is not adulterated Use correct spark plug as recommended in the owner s manual Use lubricants as per recommendations given on grade brand in the owner s manual ...

Page 110: ... 24 Months from the date of first use of the motorcycle The Warranty period shall begin either on the date the motorcycle is delivered to the first retail purchaser OR from the first date the motorcycle is used as a demonstrator OR as a display and or trial motorcycle THE FOLLOWING ARE NOT COVERED BY THE EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY 1 Failures which may arise as a result of misuse ...

Page 111: ...placed immediately due to which the exact distance covered cannot be determined 5 Normal aging of parts such as fuel hoses vapor hoses gaskets and rubber components RECOMMENDATIONS FOR REQUIRED MAINTENANCE It is recommended that the routine maintenance of the motorcycle be carried out at specified intervals and any maintenance to the evaporative emission control systems should be performed only by...

Page 112: ...Service 10000 km 12 Months 4 4th Free Service 15000 km 18 Months 5 5th Paid Service 20000 km 24 Months 6 6th Paid Service 25000 km 30 Months 7 7th Paid Service 30000 km 36 Months NOTE Cost of parts lubricants filters and other consumables are chargeable to the customer on their respective service activities Refer the Periodic maintenance chart for the respective service activities Labour is free f...

Page 113: ...111 Royal Enfield Meteor NOTES ...

Page 114: ...Royal Enfield Meteor 112 NOTES ...

Page 115: ...Royal Enfield recommended lubricants Royal Enfield recommended add onsto maintain your vehicle ...

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