Royal Enfield Classic 350 BS IV Owner'S Manual Download | Manualshive

Page: 105 / 108

background image

Aggregate

Area

Defect

Code

Measure

Defect

Remarks

32 Swing arm mounting bolt

LF (Hand
Loose)

6.5 to 7.5 kgm

33 Brake Shoe Pin Nut

LF (Hand
Loose)

4.1 to 4.6 kgm

34 Rear Mudguard Alignment

M, RB

8 mm - Refer SOP

35 Rear Tyre Pressure

Less

32PSI

36 Rear Tyre Condition (Check Tyre Line Seating)

WF

Good

37 Rear Shocker Mounting Top & Bottom

LF (Hand
Loose)

2.5 to 3.3 kgm

38 Rear Shockabsorber Operation / Adjustment

H / SG

Smooth

39 Mudguards - Paint Related

SC / PD / R /
DN/DU/PO

No Defects

40 Fuel Tank - Paint Related

SC / PD / R /
DN/DU/PO

No Defects

41 Tool Box - Paint Related

SC / PD / R /
DN/DU/PO

No Defects

42 Head Lamp Casing - Paint Related

SC / PD /
RB/DN/DU/
PO

No Defects

43

Powder Coated Parts (Scratch/ Rust / Chipped
OFF)

SC / PO /
R / DU

No Defects

44 Plated Parts (Scratch / Rusty)

SC / R /
PO / DU

No Defects

45 Buffed components poor Buffing & Scrathes

SC/DU/DN/R No Defects

46 Indicators Alignment

M

No Defect

47 Stickers / knee pads

M / WF / PO

No Defects

48 Nuts, bolts, fasteners (Torque)

LF (Hand
Loose )

Tight (Right, Left Cover /
Engine Foundation /
Accessories/Wheel Nut)

49 Owner's Manual & Tool Kit Content

NA

-

50 Spare fuse in fuse carrier

NA

-

51 Starting (Kick Start / Self Start)

ST

Easy Start

52 Front Brakes Effectiveness / Feel

EP/ N/ SG/T

Sharp

53 Rear Brakes Effectiveness / Feel

EP/ N/ SG/T

Sharp

54 Pulling

P

16 meters-Striaght @50
kmph

55 Motorcycle Vibration

V

Smooth

56 Front Wheel Wobbling

W

Rim Run Out & Face
Out Value - 0.8 mm

57 Rear Wheel Wobbling

W

Rim Run Out & Face
Out Value - 0.8 mm

58 Center Stand & Side Stand Operation

H / N

Smooth

59 Fork Noise

N

No Defects

60 Engine Performance / Gear Shifting

N / V / ST /
H/SK/L / NW

Smooth

61 Any Rattling / Squeaking Noise

N / V / LF

Nil (Silencer /
Accessories / Body
Parts / Suspension)

62 Cam Noise / Top End Noise

N

Smooth

Note **

Format No :F/14A/CS/02

Any Abnormal / Critical Issues / Noise / Engine Open cases during PDI Inform to Plant

Test Ride

Aesthetics

Others

Rear Wheel

INSTRUCTIONS

1.   Check the motorcycle thoroughly for any transit damages or shortage of parts.
2.   Carry out all jobs listed under Pre-Delivery Inspection Schedule.
3.   Thoroughly road - test the motorcycle for performance.

4. Please ensure delivery of the motorcycle in brand new condition.
5. Claim transit loss and damage through ‘TRANSIT’ insurance only.
6. Claim Parts replaced for Manufacturing defects only under warranty.

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Summary of Contents for Classic 350 BS IV

Page 1: ...BS IV ...

Page 2: ...s for the care of your motorcycle Please avail the four free five paid services at the nearest Royal Enfield Authorised Dealer Service Center at the appropriate time to maintain your Bullet motorcycle in top riding condition Log on to the exciting world of Royal Enfield website www royalenfield com to get to know more about the company its products and exciting news from time to time We request yo...

Page 3: ...lt or sold All images shown are for reference to explain and need not to be exactly the same on the model you own Technical specifications are subject to change without prior notice Copyright 2017 Royal Enfield A unit of Eicher Motors Ltd All Rights Reserved No part of this manual shall be copied distributed or otherwise dealt without the express permission in writing of Royal Enfield NOTICE Part ...

Page 4: ...topping 22 Parking 23 Periodical Maintenance Chart 24 Tools First Aid kit 27 Wheel Removal Assembly 28 Minor Maintenance Tips 32 Long Trip Precautions 41 Washing Procedure 42 Storage Precautions 43 Trouble Shooting 44 Warranty Terms Conditions 45 Emission Warranty 47 EVAP 50 Service Coupons 52 Paid Service Maintenance Record 71 Regional Area Offices 73 Authorised Dealer Address 74 Notes 100 Annexu...

Page 5: ...or No Street Locality City State Pin Contact Nos Res Off Mobile Email Engine No Battery No Frame No Battery make Reg No Licence No Date of Sale Valid till dt Model Key No Tyre make Colour Sold by Dealer Code Motorcycle Installation Form MIF No ...

Page 6: ...uent refills Engine oil grade Royal Enfield 15W50 API SL Grade above JASOMA2 Fuel Supply 29mm Constant Vacuum Carburetor Cooling Natural air flow IGNITION SYSTEM Ignition system Digital Dual Spark Ignition TCI System Spark plug Electrode gap WQR8DC 0 80 to 0 90 mm UR6DC 0 70 to 0 80 mm Spark plug WQR8DC M14 Bosch UR6DC M10 Bosch TRANSMISSION Clutch Wet multiplate 6 plates Primary drive Duplex chai...

Page 7: ...ize Front 90 90 X 19 52P Rear 110 90 X 18 61P Tyre Pressure Solo Front 20 psi 1 41 kg cm2 Rear 30 psi 2 11 kg cm2 With Pillion Front 22 psi 1 55 kg cm2 Rear 32 psi 2 25 kg cm2 Steering lock In built Fuel tank capacity 13 5 litres approx The above values are approximate and the actual fuel filling capacity will vary from the values mentioned ELECTRICALS Generation Alternator System 12V DC III Phase...

Page 8: ...WEIGHTS Kerb weight 90 fuel oil E Start 192 Kgs Max Pay load 158 Kgs Values Dimensions given above are for your guidance only In view of continuous improvements being done on our products the specifications are likely to change without prior notice W A R N I N G Using bulbs other electrical gadgets other than specified rating may lead to over loading erratic behaviour premature failure of electric...

Page 9: ...is advised to ensure the old removed oils are collected carefully and reached to a certified disposal agency nearest to you to safely disposing the oils Similarly hazardous wastes such as old discarded Batteries Tyres Tubes Cables Gaskets Oil filters etc should also be disposed off carefully and properly only through a certified disposal agency CAUTION Use of Wrong grade oil will reduce the life o...

Page 10: ...es to the motorcycle W A R N I N G Indicates a potentially hazardous situation Disregarding this message may result in injury to rider or other persons C A U T I O N This message if disregarded may result in damage to the motorcycle NOTE Indicates important and useful messages for clearer understanding All Images shown in subsequent pages are for reference to explain and need not to be exactly the...

Page 11: ...10 MOTORCYCLE IDENTIFICATION NUMBERS FRAME NUMBER Punched on steering head tube right side ENGINE NUMBER Punched on crankcase left top side ...

Page 12: ...tch 2 Horn Button 3 Cluth Lever 4 Day Flash 5 Head Lamp Dip Switch 6 Ignition Switch 7 Speedo Meter 8 Ammeter 9 Engine Kill Switch 10 Brake Lever 11 E Start Switch Button 12 Petrol Tank Cap 13 Rear View Mirrors 1 6 3 5 2 7 8 9 10 11 12 4 13 13 ...

Page 13: ...fficator Rear 3 Shockabsorber gas filled 4 Air filter box 5 Carburetor 6 Pilot Lamp Right 7 Head Light 8 Number Plate Front 9 Right Trafficator Front 10 Steering lock 11 Brake Pedal 12 E Start Motor 13 Kick Start Lever 14 Silencer 7 9 8 10 11 13 14 3 12 6 4 5 1 2 ...

Page 14: ...p Left 3 Fuel Tank 4 Fuel Tap 5 Battery Box Cover 6 Seat Rider 7 Electricals Tool Box Left 8 Seat Pillion Rider 9 Left Trafficator Rear 10 Number Plate Rear 11 Canister 12 Center Stand 13 Side Stand 14 Gear Change Lever 15 Horn 1 3 4 5 6 8 9 10 13 11 14 15 2 7 12 ...

Page 15: ...o lock Turn Anticlockwise to Unlock FUEL TANK CAP OPEN Turn Key Clockwise lift the lid CLOSE Gently press lid till it click into lock position IGNITION SWITCH FILTER ELECTRICAL BOXES Turn anti clockwise to open BATTERY BOX Turn anti clockwise to open OFF ON ...

Page 16: ... cause fuel spill out of fuel tank Petrol is highly explosive Please ensure there are no open flames or sparks nearby while refueling and fill fuel tank only in a well ventilated area Please ensure petrol does not spill on painted surfaces Wipe immediately incase fuel spills over as otherwise it will leave a permanent stain on the painted surfaces OPERATION OF CONTROLS 2 FUEL TANK ...

Page 17: ...OTE Key is common for ignition petrol tank cap steering lock battery cover and tool boxes Key can be removed only in locked position from fuel tank Filter box Electrical boxes locks in OFF position from Ignition switch Turn handle bar to extreme left before attempting to lock steering E START SWITCH Depress hold till engine starts DIMMER SWITCH High beam Low beam HORN Press OPERATION OF CONTROLS ...

Page 18: ...C A U T I O N Choke should be used only to start engine in cold climates less than 200 C or first time in the morning Riding with the Choke ON will result in Engine Misfiring Erratic behaviour High fuel consumption and increased Emission values DAY FLASH Press for Head Light Flash FUEL TAP OFF Main ON Reserve ON l ...

Page 19: ...nutes before checking Engine Oil Level 3 Free play and smoothness of all operating controls 4 Free movement of steering 5 Any cuts cracks in the tyre and correct tyre pressure 6 Operation of all electrical equipments 8 Engine Oil Level is between MAX MIN Level Brake Pedal MI N MAX 7 Brake fluid level is above the MIN mark in the front and rear master cylinder FRONT BRAKE REAR BRAKE MAX MIN MAX MIN...

Page 20: ...OSTURE Correct sitting posture is a must for stable and safe riding Sit Straight with your shoulders completely relaxed Keep your elbows close to your body Hold the handle grip close to its inner end Slightly grip the fuel tank with the knees Keep your toes in straight ahead direction Before turning look extensively in the rear view mirror without turning your head BRAKING Use both front and rear ...

Page 21: ...ot exceed the speed limits as shown in the table below 2 Do not exceed maximum specified pay load 3 Warm up the engine for a few minutes at idling speed to allow engine oil to lubricate all the moving parts in the engine before riding the motorcycle 4 Avoid full throttle operation and do not ride at constant throttle continuously Vary the speed by 10 while riding 5 Avoid sudden accelerations and r...

Page 22: ...nd forth gently while simultaneously shifting the gear C A U T I O N Do not attempt to shift gears without moving the motorcycle back and forth as it will damage the gears mechanism Pull Out Turn fuel tap to ON RESERVE Position Use choke if required in cold climatic conditions below 200 C Switch ON Ignition and the Stop Switch to RUN Position USING ELECTRIC START Depress and Hold the Clutch Lever ...

Page 23: ...ear pedal with toe to engage 1st gear Gently open throttle and release clutch lever simultaneously If clutch is released suddenly the engine may stall and cause the motorcycle to move with a jerk GEAR SHIFTING RIDING STOPPING NOTE Release the Starter button as soon as the Engine starts If Engine does not start wait for 30 seconds before pressing the starter switch A Clutch switch is provided in th...

Page 24: ...d and ensure that both the legs of the stand are resting evenly on firm ground Apply pressure on the fulcrum lever on the center stand and pull motorcycle backwards gently W A R N I N G Always park the motorcycle on a firm and flat surface Parking in a soft ground may cause stand to sink and the motorcycle to fall causing injury to you or to others and damage to the motorcycle parts Do not sit on ...

Page 25: ...r for expert advice and to carry out the required maintenance Sl No DESCRIPTION PAID SERVICE Kms x 1000 0 5 3 6 9 12 15 18 21 24 27 30 Months 1 5 3 6 9 12 15 18 21 24 27 30 FREE SERVICE whichever is earlier Refer Service Manual for proper maintenance of the carburetor its tuning procedure 1 Engine Oil R I R I R I R I R I R Check level at every 1000 Kms or earlier as required 2 Engine oil filter pa...

Page 26: ...let Exhaust valve seating compression test I I 13 Cylinder head Combustion chamber D 14 Battery terminals apply petroleum jelly C C C C C C C C C C C 15 Earth wire eyelet contact below flasher unit I I 16 Fuel Filter in Fuel Tap C C C C C C 17 Rear Wheel Drive Chain Lubricate Adjust every 1000 Kms Clean Lubricate Adjust every 3000 Kms or earlier as required 18 Rear brake pedal free play adjustment...

Page 27: ... wear pattern Front Rear I I I I I I I I I I I 25 Hand levers kick starter lever pivot Lubricate every 1000 Kms or earlier as required 26 Handle bar Damper Rubbers C R 27 Front Rear brake hose Banjo Bolt I I I I I I I I I I R 28 Brake Fluid level check Replacement Front Rear disc I I I I I R I I I I R 29 Battery Electrolyte level I I I I I I I I I I I 30 Fuel Pipe I I I R I I R I I R I 31 Pivot Si...

Page 28: ...f plaster 1 9 cm x 7 2 cm 2 3 Gauze bandage 5 cm x 2 cm 1 4 Sterilized Gauze Swab 5 cm x 5 cm 2 5 Sterilized elastic plaster 7 cm x 6 cm 1 6 Elastic Gauze bandage 8 cm x 1 mtr 1 7 First aid kit pouch 1 S No Description Qty The tool kit is located in the left side Electrical box of the motorcycle A first aid kit is provided with the motorcyle for any emergency requirements Please familiarise yourse...

Page 29: ...able Loosen the pinch bolt on the right side fork end Hold the axle on the right side and loosen the axle nut on the left side WHEEL REMOVAL ASSEMBLY Hold front axle by spanner and loosen axle nut then remove nut along with washer Tap and remove the front wheel spindle from the right side Tilt the motorcycle to right side and take out the wheel along with speedo drive and right side spacer Take ou...

Page 30: ...REASSEMBLY Remove the wooden piece card board sheet placed between the brake pads Locate small spacer and speedo drive over the wheel hub on the right side Locate stepped spacer in the left side of the hub with its larger face outside Locate front wheel between the fork ends duly ensuring the spacer and the speedo drive do not fall off and the brake disc is correctly positioned between the brake p...

Page 31: ...ide spacer from rear wheel hub Tilt motorcycle to right side and slide out rear wheel REAR WHEEL REASSEMBLY Ensure the four Cush rubbers are in position inside the rear wheel hub Tilt motorcycle to right side and insert the wheel assembly between the swing arms Position the rear wheel with cush rubber on the rear chain sprocket Fix the left side spacer in rear wheel hub Remove the wooden piece car...

Page 32: ...ar wheel axle gently from left side C A U T I O N Do not force the spindle into the wheel as the threads may get damaged Tap it through the wheel gently C A U T I O N Please check the brake hose pipe routing from Reservoir to Master cylinder Master cylinder to Rear wheel caliper There should not be any twist or pinch in routing which may affect braking performance Fix the brake hose pipe in swing ...

Page 33: ...VE CHAIN Clean the drive chain carefully Apply chain lubricant while simultaneously rotating the rear wheel Wipe off the excess lubricant OIL LEVEL INSPECTION Place motorcycle on its center stand on a firm surface Warm up engine for a few minutes switch off before checking oil level The level is correct if the oil level is in the middle of the oil level window Top up only with recommended Engine o...

Page 34: ...e tyres periodically for tread wear cracks and cuts Minimum tread depth Front tyre 1mm Rear tyre 2 mm CLEANING AND ADJUSTING PLUG GAP SPARK PLUG Two spark plugs are provided in your motorcycle Remove spark plug using the plug spanner and tommy bar Clean the insulator tip and electrodes of the plug carefully Check and set the electrode gap between 0 80 to 0 90 mm Refit the spark plug on the cylinde...

Page 35: ...ease clean the area immediately with a soft cloth preferably a wet cloth to avoid damage Check if oil is below MIN level To top Up remove cover and diaphragm then top up with DOT 4 as specified BRAKE FLUID DRIVE CHAIN TENSION Free Play 25 30mm MINOR MAINTENANCE TIPS FRONT BRAKE REAR BRAKE MAX MIN MAX MIN Adjuster Lock nut Swing arm reference mark Index mark Drive chain slack adjusting nut ...

Page 36: ...procket stub axle nut Loosen lock nuts of the chain adjuster on both ends of the swing arm Tighten loosen the adjuster nut on right swing arm end to reduce increase free play Rotate wheel slowly and check chain free play at the top run to be between 25 30 mm Note the matching index marks on right swing arm and chain adjuster and tighten loosen adjuster nut on left swing arm side to ensure the mark...

Page 37: ...urn the key anticlockwise and push the lock into the locator and turn the key clockwise such that the cover is locked in position Release Key and remove from the lock Disconnect both the terminal wires positive and negative Remove the rubber straps and take out the Battery MINOR MAINTENANCE TIPS Periodically check the Battery for Cleanliness and corrosion free terminals The motorcycle is provided ...

Page 38: ...uch the bulb with your fingers Finger prints will etch the glass and decrease bulb life Always hold the bulb with paper or clean dry cloth during handling CHANGING ELECTRICAL COMPONENTS Clean the wire terminals free of corrosion and keep the terminals coated with petroleum jelly HEADLAMP BULB REPLACEMENT Loosen the rim holding screw on top and take out the head light reflector Disconnect the wirin...

Page 39: ...each from Right Left side of the rear number plate holder Pull out Tail Lamp assembly along with bracket and twist the bulb holder in anticlockwise to remove bulb holder assembly Turn old bulb to remove and replace with a new bulb Refit the bulb holder and turn clockwise to lock the bulb holder Refit the tail lamp with bracket on the reverse order of removal process NOTE Please ensure to replace a...

Page 40: ...ark on each pad if either pad is worn to the wear indicator mark replace both pads as set Visit royal enfield dealer for this service Check the wear indicator mark on each pad if either pad is worn to the wear indicator mark replace both pads as set Visit royal enfield dealer for this service Wear indicator mark Front Brake Rear Brake Wear indicator mark ...

Page 41: ...T Fuse ID Colour Rating Remarks Number 1 Light Green 20 A Charging Fuse 2 Red 10 A Tail lamp Fuse 3 Red 10 A Ignition TCI Fuse 4 Red 10 A Signalling Fuse 5 Red 10 A Horn Fuse 6 Red 10 A Headlamp 7 Red 10 A Spare Fuse 8 Light Green 20 A Spare Fuse 1 2 3 4 5 6 8 7 ...

Page 42: ...Checks prior to the commencement of long journey Service the motorcycle at a Royal Enfield Authorised Dealer Service Center Ensure sufficient quantity of petrol in the fuel tank for the journey planned Check and correct tyre pressure if necessary Ensure sufficient Brake pad thickness available Checks after every 1500 kms of run Any loose fasteners Condition of the tyres Electrolyte level in the ba...

Page 43: ...es or rubber parts Use luke warm water and mild detergent on the painted components to remove dirt etc Rinse motorcycle thoroughly with plain water to remove the detergent If possible use compressed air and blow off water particles from the obscure areas of the motorcycle electrical connections etc AFTER WASHING Ensure the motorcycle is thoroughly dry by wiping with a clean soft absorbent cloth or...

Page 44: ...ughly and apply a thin film of lub oil Remove battery from the motorcycle Clean the terminals free of corrosion and apply petroleum jelly to terminals Store the battery in a cool dry and well ventilated place Cover the silencer with plastic bags to prevent moisture entry Set the motorcycle on its center stand Apply anti rust solutions on all plated parts Take care not to apply this solution on rub...

Page 45: ...n contact Authorised Service Center Spark plug Cap wire disconnected Reconnect Idling RPM setting in Carburetor is disturbed Reset the Idling RPM screw in Carburetor Carburetor Flooded Shut off fuel tap gently tap Carburetorbottomandreopenfueltap Checkifflooding hasstopped Drain out entire fuel and Refill with fresh fuel from a reputed filling station Excessive Engine temperature Switch OFF Engine...

Page 46: ... services 5 paid services are availed in the respective period kilometer ranges as per the schedule in the owner s manual from RE Authorised Dealer Service Center 4 During the warranty period RE s obligations shall be limited to repairing replacing part s of the motorcycle for free only if the part s on examination is deemed to have a manufacturing defect Defective part s which have been replaced ...

Page 47: ...slight vibration oil leakage discoloration of exhaust bent pipe silencer soft or hard shockabsorber etc g Defects arising from fitment of unauthorised or additional electrical loads h Motorcycle serviced or repaired at unauthorised service centers i Motorcycle used for competitions racing Stage Rallying etc j Electrical component like bulbs fuses etc and electronic components failure due to repair...

Page 48: ...l be final and binding If on examination the warranty conditions of the part s is are not established Royal Enfield will have the right to charge all or part of the cost of such examination to the customer in addition to the cost of the components In case of acceptance of the component s under Emission warranty Royal Enfield will replace free of charge the component s as required However the consu...

Page 49: ...the instructions in the o w n e r s m a n u a l a n d h a v i n g c a r r i e d o u t s u c h r e p a i r s a n d a d j u s t m e n t s a s m a y b e r e q u i r e d w i t h a v i e w t o e s t a b l i s h s u c h c o m p l i a n c e Produces the Pollution Under Control certificate valid for the period immediately preceding the test during which the failure is discovered the test having been carri...

Page 50: ...e of the motorcycle The emission related components are tampered with All service and parts related bills and vouchers incurred during the tenure of the emission warranty is not produced All maintenance activities carried out on the motorcycle during the tenure of the emission warranty is not entered in the log book TIPS TO BE ON THE RIGHT SIDE OF LAW Always get your motorcycle checked to meet the...

Page 51: ...m the date of first use of the motorcycle The Warranty period shall begin either on the date the motorcycle is delivered to the first retail purchaser OR from the first date the motorcycle is used as a demonstrator OR as a display and or trial motorcycle THE FOLLOWING ITEMS ARE NOT COVERED BY THE EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY 1 Failures which may arise as a result of misuse alterati...

Page 52: ...laced immediately due to which the exact distance covered cannot be determined 5 Normal ageing of parts such as fuel hoses vapor hoses gaskets rubber components RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIED INTERVALS AND ANY MAINTENANCE TO THE EVAPORATIVE EMISSION CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN ...

Page 53: ...Dealer Service Center nearest to you and as a token of satisfactory service kindly return the service coupons duly filled in and signed to the service outlet Availing all the services in the specified time is a prerequisite to warranty consideration The cost of fuel oil oil filter element grease and consumables used during services is chargeable to the customer Please ensure the details of the per...

Page 54: ...in Free Service Record Cost of oil oil filter element and other consumables used are chargeable to the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No Regn No Sale Date Serviced Date Serviced by Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by Dealer...

Page 55: ...racks 13 Carburetor Clean Inspect tune 14 Fuel filter in Fuel tap Clean 15 Fuel pipe Inspect for cracks 16 Rubber hose Air filter to carburetor Inspect for cracks 17 Rubber hose Inlet manifold Inspect for cracks 18 Rubber hose Evaporative Emission Equipment Inspect for Cracks 19 Accelerator Carburetor TPS cable Check adjust play 20 Clutch cable Lever free play Adjust play 21 Engine oil sump strain...

Page 56: ...s in Free Service Record Cost of oil oil filter element and other consumables used are chargeable to the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No Regn No Sale Date Serviced Date Serviced by Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by Deal...

Page 57: ...Leads Inspect for cracks 12 Carburetor Clean Inspect tune 13 Fuel pipe Inspect for cracks 14 Rubber hose Air filter to carburetor Inspect for cracks 15 Rubber hose inlet manifold Inspect for cracks 16 Rubber hose Evaporative Emission Equipment Inspect for Cracks 17 Accelerator Carburetor TPS cable Check adjust play 18 Clutch cable Lever free play Adjust play 19 Steering free play Check Adjust 20 E...

Page 58: ...ls in Free Service Record Cost of oil oil filter element and other consumables used are chargeable to the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No Regn No Sale Date Serviced Date Serviced by Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by Dea...

Page 59: ...ect tune 14 Fuel filter in Fuel tap Clean 15 Fuel pipe Inspect for cracks 16 Rubber hose Air filter to carburetor Inspect for cracks 17 Rubber hose inlet manifold Inspect for cracks 18 Rubber hose Evaporative Emission Equipment Inspect for Cracks 19 Accelerator Carburetor TPS cable Check adjust play 20 Clutch cable Lever free play Adjust play 21 Engine oil sump strainer magnetic drain plug Clean 2...

Page 60: ...ls in Free Service Record Cost of oil oil filter element and other consumables used are chargeable to the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No Regn No Sale Date Serviced Date Serviced by Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by Dea...

Page 61: ... H T Leads Inspect for cracks 14 Carburetor Clean Inspect tune 15 Fuel pipe Replace 16 Rubber hose Air filter to carburetor Inspect for cracks 17 Rubber hose inlet manifold Inspect for cracks 18 Rubber hose Evaporative Emission Equipment Inspect for Cracks 19 Accelerator Carburetor TPS cable Check adjust play 20 Clutch cable Lever free play Adjust play 21 Engine oil Check level top up 22 Hand leve...

Page 62: ...ails in Paid Service Record Cost of oil oil filter element and other consumables used are chargeable to the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No Regn No Sale Date Serviced Date Serviced by Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by D...

Page 63: ...crack 17 Rubber Hose Air filter to carburetor Check and Replace 18 Rubber Hose Inlet manifold Check and Replace 19 Rubber hose Evaporative Emission Equipment Replace 20 Accelerator Carburetor TPS cable Check Adjust play 21 Clutch cable Lever free play Check Adjust play 22 Engine oil sump strainer magnetic drain plug Clean 23 Engine oil Replace 24 Engine oil filter element Replace 25 Hand levers ki...

Page 64: ...ails in Paid Service Record Cost of oil oil filter element and other consumables used are chargeable to the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No Regn No Sale Date Serviced Date Serviced by Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by D...

Page 65: ...spect for cracks 12 Carburetor Clean Inspect tune 13 Fuel pipe Inspect for cracks 14 Rubber hose Air filter to carburetor Inspect for cracks 15 Rubber hose inlet manifold Inspect for cracks 16 Rubber hose Evaporative Emission Equipment Inspect for cracks 17 Accelerator Carburetor TPS cable Check adjust play 18 Clutch cable Lever free play Adjust play 19 Engine oil Check level top up 20 Hand levers...

Page 66: ...ails in Paid Service Record Cost of oil oil filter element and other consumables used are chargeable to the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No Regn No Sale Date Serviced Date Serviced by Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by D...

Page 67: ... Carburetor Clean Inspect tune 15 Fuel filter in Fuel tap Clean 16 Fuel pipe Replace 17 Rubber hose Air filter to carburetor Inspect for cracks 18 Rubber hose inlet manifold Inspect for cracks 19 Rubber hose Evaporative Emission Equipment Replace 20 Accelerator Carburetor TPS cable Check adjust play 21 Clutch cable Lever free play Adjust play 22 Engine oil sump strainer magnetic drain plug Clean 2...

Page 68: ...ails in Paid Service Record Cost of oil oil filter element and other consumables used are chargeable to the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No Regn No Sale Date Serviced Date Serviced by Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by D...

Page 69: ...etor Clean Inspect tune 15 Fuel filter in Fuel tap Clean 16 Fuel pipe Replace 17 Rubber hose Air filter to carburetor Inspect for cracks 18 Rubber hose inlet manifold Inspect for cracks 19 Rubber hose Evaporative Emission Equipment Inspect for cracks 20 Accelerator Carburetor TPS cable Check adjust play 21 Clutch cable Lever free play Adjust play 22 Engine oil sump strainer magnetic drain plug Cle...

Page 70: ...ails in Paid Service Record Cost of oil oil filter element and other consumables used are chargeable to the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date Contact Phone Mobile No Regn No Sale Date Serviced Date Serviced by Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by D...

Page 71: ... Carburetor Clean Inspect tune 15 Fuel filter in Fuel tap Clean 16 Fuel pipe Replace 17 Rubber hose Air filter to carburetor Inspect for cracks 18 Rubber hose inlet manifold Inspect for cracks 19 Rubber hose Evaporative Emission Equipment Replace 20 Accelerator Carburetor TPS cable Check adjust play 21 Clutch cable Lever free play Adjust play 22 Engine oil sump strainer magnetic drain plug Clean 2...

Page 72: ...71 PAID SERVICE MAINTENANCE RECORD S No Date Brief details of service 1 2 3 4 5 6 7 8 Type of Service KMS Royal Enfield Authorised Dealer Service Center ...

Page 73: ...72 PAID SERVICE MAINTENANCE RECORD 9 10 11 12 13 14 15 16 S No Date Brief details of service Type of Service KMS Royal Enfield Authorised Dealer Service Center ...

Page 74: ...A 700707 Tel 033 40060206 0209 Royal Enfield A Unit of Eicher Motors Ltd 407 4th Floor Nirmala Plaza Forest Park BHUBANESWAR 751 009 Tel 0674 6540206 R7 Arunachal Pradesh Assam Manipur Meghalaya Mizoram Nagaland Tirupura Royal Enfield Astha Plaza 4th Floor M4 2 G S Road Opposite Deorah College Ulubari GUWAHATI 781 00 Mob 918135846461 R8 Goa Maharashtra Royal Enfield Plot No 16 Sector 1 Sion Panvel...

Page 75: ...3377 08518 253377 Nand yal Dheeru Motors 91 9133065553 91 9133065554 Narasaraopet Anu Auto Agencies 91 7893301444 086472 21787 Nellore Rishi Motors 91 8977713377 91 8977714477 Nellore Inside City Rishi Motors 91 8977713377 8977714477 91 9866162859 ANDHRA PRADESH Ongole Lekhana Automotives 91 8885002112 8885002113 Rajahmundry Sriram Automobiles 91 9246665513 0883 2422117 Srikakulam Lakshmi Automobi...

Page 76: ...897353382 0891 2768887 2768886 ARUNACHAL PRADESH Naharlagun Itanagar Bucho Royal Enfield 91 9436219089 0360 2350103 ASSAM Barpeta G S Auto 91 8472987341 Dibrugarh Rider s 91 8472913182 0373 2370018 2370014 Guwahati Maligaon Chirag Enfield 91 9435400437 ASSAM Guwahati G S road Shahila Expositions Pvt Ltd 91 9435549786 0361 2335025 J or hat Achharsingh Royal 91 9859736100 9207041076 Nag aon Bajrang ...

Page 77: ...ukhmani Motors Pvt Ltd 91 9709761441 0612 3297056 BIHAR Sitamarhi Nili Automobiles 91 9102999131 CHATTISGARH Ambikapur Dev Automobiles 91 9753117804 07774 222804 Bhi lai AAN Automotive 91 7886996000 0788 4040512 Bilaspur Blue Sapphire Motors 91 8982407770 07752 407770 Dhamtari Shri Ram Automobiles 91 9179995522 CHATTISGARH Jagdalpur Kambo Motors 91 9993333939 91 9407642827 Korba Kailash Auto Agenc...

Page 78: ...vt Ltd 91 9099092594 9099092595 0281 2371070 Rajkot Mota Mava Kalawad Road Dev Motors 91 8401799993 0281 6458888 9157877331 Surat Adajan Hajira Main Adajan JSN Motors 91 8401600411 0261 2840023 Surat Sarthana Varacha Purav Automobiles 91 9979841546 9979841547 GO A Goa Margoa Saini Motors 91 7767006138 6139 6140 0832 2740343 2740345 Goa Panaji Auto Guides 91 9326102087 0832 2225865 GUJARAT Ahmedaba...

Page 79: ...tors 91 9813131455 01275 240454 Pani pat Monga Automobiles 91 9354140005 40006 40007 01274 251000 Rewari Premium Automation Pvt Ltd 91 8607482200 01274 251000 Roht ak Badhwar Co 91 8059880031 01262 242034 241173 Sirsa Gulzar Motor Agencies 91 9996147200 01666 221367 230459 HARYANA J i n d Gill Automobiles 91 9416476459 Kaithal Raghav Automobiles 91 8199946000 91 9254312500 8199947001 Kar nal Monga...

Page 80: ...ajrang Nagar NH 33 Cruiser India 91 9204004142 Ramgarh Anjaney Automobiles Pvt Ltd 91 9431146297 91 9031000430 Ranchi Harmu Road Raghuram Autocare 91 9905110006 0651 6571607 Ranchi Kokar Sri Nivas Automobiles 91 9771420322 0651 2542789 HIMACHAL PRADESH Hamirpur ASP Parkash Royal Enfield 91 9816058483 01972 258483 Man ali Heaven On Earth Automobiles 91 9459300881 01902 205032 251151 08350854002 Kul...

Page 81: ... R Services 91 7829000350 9980762849 080 22133119 Bangalore Banaswadi CVS Motors 91 9886500045 Bangalore Bannerghatta Royal Enfield Company Store 91 9945592345 088 22440588 Bangalore Bellary Road CVS Motors 91 9886500042 080 23469600 23469601 KARNATAKA Bangalore BTM 2nd stage Royal Enfield Company Store 91 9902180044 080 40905108 26689975 Bangalore Electronic City Electronic City Motors 91 7026613...

Page 82: ...ngalore Chikkamangalore Motors 91 9742289955 Chitradurga Jilu Bikes 91 9845127397 91 8494900552ARNATAKA Davangere Royal Automobiles 91 9844053511 08192 256239 Gadag Gadag Motors 91 8147776496 Gulbarga Mukunda Wheels Pvt Ltd 91 9945249302 49300 49305 08472 225302 KARNATAKA Mysore ASP Kuvempu Nagar Abhyudhay Motor Services Pvt Ltd 91 9743721955 9538841412 0821 2462066 2462067 Pu t t u r Frontline Au...

Page 83: ...1 9567863979 0495 2392200 2390770 Cochin Angamali Areeckal Junction Sanjo Motors 91 9809709999 0484 6888889 Cochin Chittoor Road St Mary s Motors 91 8891000691 9895118951 0484 4022819 Cochin Edapally Royal Enfield Company Store 91 7025233912 0484 6494991 6494992 KERALA Pathanamthitta Marikar Motors Ltd 91 8111871222 9388077007 0468 2223412 Pattambi Palakkad Intrepid Works 91 9744072921 0466 297066...

Page 84: ...7777 7736066716 0471 6506777 Trivandrum M G road Marikar Motors Ltd 91 8606068466 0471 2334621 Trivandrum Vetturoad Kazha kuttam Concept Bikes 91 9048400200 9048990546 Vadakara Grace Motors 91 7034775555 Valluvambaram Malappuram ABC Motors 91 7034166300 0483 2770700 MADHYA PRADESH Gwalior Rimik Motors Pvt Ltd 91 9827935616 9926435616 0751 4035616 Indore Nehru Market Krishna Motor Agency 91 9826034...

Page 85: ...65 022 28590085 28590086 MAHARASHTRA Mumbai Thane Dombivali Pooja Motors 91 8425840752 0251 2470611 Mumbai Thane Godbu ndar Soniya Motors Pvt Ltd 91 9322315111 022 25893202 7208005207 7208005208 Mumbai Thane Mira road Unison Automobiles 91 9029234040 022 28456620 Mumbai Thane Vasai SP Wheels 91 8446011105 0250 6511107 6511108 MAHARASHTRA Chandrapur Dinesh Motors 91 9028111383 07172 260555 Dhule Su...

Page 86: ...uto 91 7755932578 2579 91 9881171717 Pune Hadapsar Platiinum Auto 91 7030911278 7030911284 Pune Kasarwadi Dhone Automobiles 91 7028045684 Pune Khed Shivpur Siddh Auto 91 9673152266 Pune Kothrud Siddh Auto 91 9168376611 020 25280050 25280051 Pune Yerwada Dhone Automobiles 91 7028978074 020 60121812 MAHARASHTRA Nagpur Wardhaman Nagar Shri Krishna Automobiles 91 9372121346 0712 3191202 Nan ded Jairam...

Page 87: ... Wardha Sri Krishna Automobiles 91 9769169180 91 7410061121 Yavatmal Aaditya Riders Pvt Ltd 91 8055958119 9158632833 MANI PUR Imphal Sanamahhi Motors 91 8259061598 0385 2449111 MEGHALAYA Shillong Merin s Royal Enfield 91 8258811320 0364 2590048 NEW DELHI NCR Delhi Jhandewalan Ext Ess Aar Motors 91 9810797099 011 65461901 23524426 Delhi Kailash colony Okhla Indust Area South Delhi Motorcycles 91 97...

Page 88: ...ASP M G Auto Sales 91 9810237417 011 27837439 NCR Faridabad Mathura Road Heighten Automotive Pvt Ltd 91 9911223811 91 9717475811 NCR NIT Faridabad Sohan Auto World 91 9811551530 0129 2429352 NCR Ghaziabad Nehru Nagar Rawal Automobiles Pvt Ltd 91 9350315311 0120 4104659 9211921227 NEW DELHI NCR Delhi Padapadganj Asco Motors 91 9582184488 011 2214888 Delhi Rama Road Lamba Enterprises Pvt Ltd 91 9711...

Page 89: ...it Motors 91 9855152204 01874 501644 Hamirpur Parkash Royal Automobiles 91 9418458483 01972 258483 Hoshiarpur Lagwal Automobiles 91 9256514321 01882 238586 Jalandhar GT Road Fateh Autos 91 9417231123 0181 2632880 Jalandar SatlujMarket Navyug Motors 91 9915630535 9878785796 0181 4627998 P UN J A B Abohar Aman Auto Zone 91 9814767900 91 9914767900 Amritsar Jaycee Motors Corporation 91 9780038349 91 ...

Page 90: ...83829760 9878667432 01887 229160 Nawanshahar HS Enterprises 91 9417654888 8146091105 01823 221194 Pathankot Cashmir Sales Corporation 91 9417412884 0186 2220148 2224672 Patiala Rajpura Road Sukhdev Automobiles 91 9876103017 0175 2305721 P UN J A B Mohal i Manmohan Motors 91 9216267888 9988317366 0172 6527366 6527367 Mori nd a Morinda Motorcycle Centre 91 8427242324 0160 2630357 2630072 Mukherian L...

Page 91: ...ershan Pura JMS Co 91 7737009665 9460345047 0141 2211047 J h u njh u n u Balaji Motors 91 7733022411 01592 231061 J od h p u r Shree Rajpurohit Automobiles 91 9001744442 0291 2980473 Kota Mundra Motors Pvt Ltd 91 9352602347 0744 2361264 Kot pu tl i Shree Motors 91 9468768300 9116011113 2912980473 RAJASTHAN Nagaur D D Autotech 91 9828943737 01582 243006 Pali RMD Motors 91 9829285357 0293 2227151 Si...

Page 92: ...092604447 Chennai OMR Perungudi Royal Enfield Company store 91 8939958655 044 42607777 42607555 Chennai Purasaiwalkam I Speed Motors 91 9094633712 044 45588047 Chennai Red Hills AKG Motors 91 9597082578 044 26322063 Chennai Tondiarpet Balaji Motors 91 9087521116 044 25910104 25910105 TAMILNADU Chennai Broadway Balaji Motors 91 9962997975 Chennai Chrompet The Legend Motors 91 7299042018 044 4959586...

Page 93: ... 7867019831 Theni Coral Moto Hub 91 9500739686 9698933000 Thiruvannamalai AKAN Agency 91 9843033861 04175 233377 Thoothkudi Charles Motors 91 9944723062 0461 2321636 Tirunelveli DG Motors 91 9486729010 0462 2970031 TAMILNADU Kumbakonam A V Motors 91 7598707783 7598707785 0435 2415286 Madurai KK Nagar Madras Motors 91 9976755111 0452 2585686 Madurai Kazhavasal Theni main road Classic Motors 91 9629...

Page 94: ...ity Motors 91 9966173000 0878 6509993 TELANGANA Karimnagar CVNR Road Quality Motors 91 9030775252 Khammam Royal Automotives 91 9963886789 91 8297536789 Kothagudam Royal Motors 91 8297616789 91 8297626789 Mahabub Nagar Harshithh Automotives 91 7660022336 7660022334 Mancherial J V Aryan Motors 91 8179356458 91 8297388775 TELANGANA Miryalguda Sri Lakshmi Pavan Automotives 91 9666660606 Nalgonda Vijay...

Page 95: ...6911342 UTTAR PRADESH Bareilly Suri Sales P Limited 91 9359108047 7351007963 0581 2543334 Basti New India Merchant 91 9532211786 554 2281483 B ijnor Chaudhary Motors 91 8958994499 01342 264455 Bulandshahar Santhosh Enterprises 91 9760415515 05732 231326 Deoria Supreem Motors 91 9628755557 05568 229624 TRIPURA Agartala XED Motorcycles 91 8415951975 0381 2341098 UTTARKHAND Dehradun Karanpur Road Ahu...

Page 96: ... 2540484 Kanpur Khalasa Line Sareen Motors 91 7705905138 8799414243 8303220224 Kan p u r S S Automobiles 91 7705006411 Lakhimpur Kheri Shree Vinayak Motors 91 9554155999 0587 2277734 Lucknow ASP Amafh Bullet Centre 91 9415018786 0522 4074200 UTTAR PRADESH Lucknow Alambagh Shreya Auto World Pvt Ltd 91 8400400842 850 0522 4037677 4041033 Lucknow Jankipuram Royal Motor works 91 7607777396 522 4078111...

Page 97: ...iles Pvt Ltd 91 9748402629 Howr ah Apollo Coaches P Ltd 91 9903800400 033 32971712 32902346 Howr ah Apollon Motors LLP 91 9804321122 Kharagpur Jain Motors 91 9476481717 91 9434692778 Kolkata Anandapur Royal Enfield Company store 91 9874852522 033 40060206 0209 AUTHORISED DEALERS UTTAR PRADESH Un nao Raj Auto World 91 7080903700 0515 2831098 Varanasi Maldahiya Khurana Automobiles 91 8934965655 0542...

Page 98: ... SpeedWheels 91 9735586333 Midnapore Sri Sai Auto mart 91 9434043691 03222 275999 Raiganj Kalyani Solvex Pvt Ltd 91 9775517444 03523 253016 AUTHORISED DEALERS WEST BENGAL Siliguri Matigara Riders Corner 91 9002223222 Siliguri 2nd Mile Sevoke Road Siliguri Distributors 91 9775633225 0353 2778873 2547457 Titagarh Bishnu Oil Company 919874839911 9051365511 033 25833353 ...

Page 99: ...oa Saini Motors 91 8308808290 0832 2740343 2740345 GUJARAT Ahmedabad Shreeji Auto Traders 91 9173170931 9724722282 JamNagar New Chandra Motor Cycle House 91 9824211699 HARYANA Ambala Royal Motors 0171 2545795 Bhiwani Sheoran Automobiles 91 7056732216 01664 252216 JAMMU KASHMIR Jammu Yahoo Technocra 91 9419191241 JHARKHAND Hazaribagh Riders Point 91 9234343422 Jamshedpur Royal Auto Syndicate 72502 ...

Page 100: ...1 9915069033 RAJASTHAN Jaipur Indra Bazar Shubham Agencies 91 9680465973 Jaipur Transport Nagar Shubham Agencies 91 9414067766 TAMILNADU Chennai Cyber Auto Parts 91 7358768669 Chennai Popular Motors Cycle Company 91 9698444568 044 43435365 43435364 Erode Senthilmurugan Auto Parts 91 9894756567 Madurai Senthilmurugan Auto Parts 91 9500786567 TELANGANA Hyderabad Cyber Automobiles Pvt Ltd 91 77021431...

Page 101: ...100 NOTES ...

Page 102: ... Advice No Have you visited Royal Enfield website Yes No Motorcycle Regn No Telephone Office E Sales Representative or MOTORCYCLEINSTALLATIONFORM Motorcycle Installation Form MIF No Family Motorcycle Personal Motorcycle Royal Enfield s Motorcycle ...

Page 103: ...Motorcycle Motorcycle delivery and information given Motorcycle since childhood Motorcycle Motorcycle What Motorcycle do you own now ...

Page 104: ... Front Wheel Nut LF Hand Loose 6 3 0 to 7 7 Kgm 12 Front Tyre Condition Check Tyre Line Seating WF Good 13 Front Tyre Pressure Less 22PSI 14 Clutch Operation H J SY Smooth 15 Clutch Lever Free Play EP Less 2 3 mm 16 Speedo Odo Ammeter Fuel Guage NW No Defects 17 Accelerator Operation SY EP LESS Smooth 18 Lever Brackets Saddle Position LF R Tight 19 Steering Movement T N Free 20 Handle Bar Position...

Page 105: ...er s Manual Tool Kit Content NA 50 Spare fuse in fuse carrier NA 51 Starting Kick Start Self Start ST Easy Start 52 Front Brakes Effectiveness Feel EP N SG T Sharp 53 Rear Brakes Effectiveness Feel EP N SG T Sharp 54 Pulling P 16 meters Striaght 50 kmph 55 Motorcycle Vibration V Smooth 56 Front Wheel Wobbling W Rim Run Out Face Out Value 0 8 mm 57 Rear Wheel Wobbling W Rim Run Out Face Out Value 0...

Page 106: ...ned 6 All Free Paid Services explained 7 Warranty Guidelines explained 8 Running in Period details shown in the manual explained 9 Service Center Address given and Location explained 10 Service Incharge Name Mobile No given 11 Motorcycle delivered in neat and clean condition 12 Tools First Aid Kit received and explained YES NO We congratulate you on becoming a proud owner of Royal Enfield motorcyc...

Page 107: ...ion for you KEEP RIDINGP 13 Control Switches Disc Brake System usage explained 14 Fuse Box location shown and explained 15 Recommended Tyre Pressure explained 16 Motorcycle starting Gear shifting procedure explained 17 Quantity of Fuel in Fuel Tank informed 18 Motorcycle orientation short distance drive provided 19 Date and Time of Installation 20 Name of Person who did Installation ...

Page 108: ...Part No 593506 A ...

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