Royal Enfield BULLET TRIALS 500 Owner'S Manual Download | Manualshive

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55

MINOR MAINTENANCE TIPS

HARNESS MAIN CABLE FUSE BOX

Fuse ID

D e s cr p t i on

R a t in g

F1

CHARGING FUSE

25A

F2

TAIL LAMP FUSE

5A

F3

IGNITION FUSE (EFI)

15A

F4

SIGNALLING FUSE

10A

F5

SPARE FUSE

5A

F6

LIGHTING FUSE

15A

F7

ABS MAIN 1

15A

F8

ABS MAIN 2

10A

F9

ABS IGNITION

5A

SF1

SPARE FUSE

10A

SF2

SPARE FUSE

15A

SF3

SPARE FUSE

25A

NOTE
F2 - Tail Lamp Fuse - 5A - Tail Lamp Bulb - 5A.
F3 - Ignition Fuse (EFI) - 15A - Relay Coil, Ecu, Ignition Coil, Fuel Pump, Injector, O2 Sensor, Exai Solenoid and

Diagnostic Tool.

F4 - Signalling Fuse - 10A - Neutral, Fuel Switch, ABS & MIL Warning, Flasher, Brake Switch and Horn.
F6 - Lighting Fuse - 15A - Headlamp Low & High, Speedo General illumination, Position Lamp, Pilot Lamp LH and RH.

SF1

F1

F9

NOTE
Do not use a fuse different rating from that specified.

SF3

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Summary of Contents for BULLET TRIALS 500

Page 1: ...BULLET TRIALS 500 EURO IV ...

Page 2: ...ught the interest of the army of a newly independent nation tasked to patrol a long border of arduous terrains To know more about this and the exciting world of Royal Enfield please log on to www royalenfield com This manual will help you to operate your Bullet Trials Replica came to be known as Trials Bullet the right way and guide you to maintain your motorcycle meticulously We have also provide...

Page 3: ...of Eicher Motors Ltd All Rights Reserved No part of this manual shall be copied distributed or otherwise dealt without the express permission in writing of Royal Enfield NOTICE Part No RAM00069 A Qty 200 Mar 19 Disclaimer Applicable for all Matt finish motorcycles 1 Do not polish matt finished paint surfaces in your motorcycle as it will increase the gloss level 2 Wash the painted parts only with ...

Page 4: ...rols 22 Pre Operational Checks 26 Safe Happy Riding 27 Running in Period 28 Warning Indication Safety Systems 29 Starting 34 Gear Shifting Riding Stopping 35 Parking 36 Periodical Maintenance Chart 37 Tools kit 40 Wheel Removal Assembly 41 Minor Maintenance Tips 45 Long Trip Precautions 56 Washing Procedure 57 Storage Precautions 58 Trouble Shooting 59 Warranty Terms Conditions 61 EVAP 63 Environm...

Page 5: ...NFORMATION Name Door No Street Locality City State Pin Contact Nos Res Off Mobile Email Engine No Battery No Frame No Battery make Reg No Licence No Date of Sale Valid till dt Model Key No Tyre make Colour Sold by Dealer Code ...

Page 6: ...your motorcycle and render the motorcycle void of warranty See your Royal Enfield Authorized Dealer for details Whenever refuelling your motorcycle please exercise utmost caution and carefully observe the following rules H DO NOT smoke and please ensure that there are no open flames or sparks near the motorcycle when refuelling OR servicing the fuel system H Switch OFF mobile phones and other hand...

Page 7: ...ent Inadequate safety precautions could cause an explosion or fire which could result in damage to property serious injury W A R N I N G H DO NOT fill the tank to its brim Please fill fuel only till the bottom of the filler neck insert so as to leave air space in the fuel tank to allow for fuel expansion A new motorcycle must be operated according to the special break in procedure See BREAK IN THE...

Page 8: ... brake abruptly or force the handlebar Operate your motorcycle defensively Remember a motorcycle does not afford the same protection as an automobile in an accident One of the most common accident situations occurs when the driver of the other motorcycle fails to see or recognize a motorcycle and turns into the oncoming motorcyclist Wear an approved helmet clothing and foot gear suited for riding ...

Page 9: ...aler Speed should not exceed 60 Km h 40 MPH for the first 24 hours after repair and the repaired tyre should Never be used over 90 Km h 55 MPH In emergency situations if a temporary repair is made ride slowly with as light a load as possible until the tyre is permanently repaired or replaced Failure to heed this warning could result in serious injury Safe motorcycle operation requires alert mental...

Page 10: ...afe operation of your motorcycle which could result in serious injury W A R N I N G W A R N I N G Avoid any contact with the exhaust system Wear clothing that will completely cover the legs while riding The exhaust system gets very hot when the engine is running and remains too hot even after the engine is turned off Failure to wear proper or protective clothing could result in serious injury W A ...

Page 11: ...Rating of your motorcycle The Gross Motorcycle Weight Rating GVWR is shown on the information plate located on the frame Down tube GVWR is the sum of the weight of the motorcycle accessories and the maximum weight of the rider passenger and cargo that may be safely carried Exceeding GVWR may lead to instability of the motorcycle which could cause an accident and result in serious injury W A R N I ...

Page 12: ...r driving conditions exist High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control Keep to the correct side of the road center line when meeting oncoming motorcycle Always sound your horn actuate your turn signals and exercise caution when passing other motorcycles going in the same direction Never try to pass another motorcycl...

Page 13: ...ine unless local rules require otherwise slow down and then turn carefully Never jump a traffic light When a change is imminent from GO to STOP or vice versa at intersections slow down and wait for the light to change to green Never run through a yellow or red traffic light DO NOT leave the curb or parking area without signaling Be sure your way is clear to enter moving traffic A moving line of tr...

Page 14: ...ity 2 75 litres First Fill only 2 30 to 2 50 litres subsequent refills Engine oil grade 15W50 API SL Grade above JASOMA2 Fuel Supply Electronic Fuel Injection Cooling Natural air flow IGNITION SYSTEM Ignition system Digital Electronic Ignition Spark plug Electrode gap 0 80 to 0 90 mm Spark plug WQR8DC Bosch TRANSMISSION Clutch Wet multiplate 7 plates Primary drive Duplex chain Primary ratio 2 15 1...

Page 15: ...e Front 90 90 19 52 P Rear 110 80 18 58 P Tyre Pressure Front 20 psi 1 41 kg cm2 Rear 30 psi 2 11 kg cm2 Steering lock In built Fuel tank capacity 13 5 litres approx Low fuel warning 3 5 litres approx Dead stock of Petrol 0 75 litres approx unusable fuel The above values are approximate and the actual fuel filling capacity will vary from the values mentioned ELECTRICALS Generation Alternator III P...

Page 16: ...ur products the specifications are likely to change without prior notice W A R N I N G Using bulbs other electrical gadgets other than specified rating may lead to over loading erratic behaviour premature failure of electrical system Modifications on the motorcycle which are not approved by Royal Enfield may not only disqualify for warranty but also affects performance of the motorcycle DIMENSIONS...

Page 17: ...dvised to ensure the old removed oils are collected carefully and reached to a certified disposal agency nearest to you to safely disposing the oils Similarly hazardous wastes such as old discarded Batteries Tyres Tubes Cables Gaskets Oil filters etc should also be disposed off carefully and properly only through a certified disposal agency CAUTION Use of Wrong grade oil will reduce the life of th...

Page 18: ...es to the motorcycle SAFETY DEFINITIONS Indicates important and useful messages for clearer understanding All Images shown in subsequent pages are for reference to explain and need not to be exactly the same on the model you own NOTE This message if disregarded may result in damage to the motorcycle C A U T I O N Indicates a potentially hazardous situation Disregarding this message may result in i...

Page 19: ...18 MOTORCYCLE IDENTIFICATION NUMBERS FRAME NUMBER Punched on steering head tube right side ENGINE NUMBER Punched on crankcase left top side ...

Page 20: ...ignal Switch 3 Cluth Lever 4 Day Flash 5 Head Lamp Dip Switch 6 Ignition Switch 7 Speedo Meter 8 Warning Indicator 9 Engine Kill Switch 10 Brake Lever 11 E Start Switch Button 12 Petrol Tank Cap 13 Rear View Mirrors 2 6 3 5 1 7 8 9 10 11 12 4 13 13 ...

Page 21: ...ail Lamp 4 Shockabsorber gas filled 5 Air filter box 6 Lid Cover 7 Throttle body 8 Pilot Lamp Right 9 Head Light 10 Number Plate Front 11 Right Trafficator Front 12 Steering lock 13 Brake Pedal 14 E Start Motor 15 Kick Start Lever 16 Silencer 9 11 10 12 13 15 16 4 14 8 5 7 1 2 6 3 ...

Page 22: ... Lamp Left 3 Fuel Tank 4 Fuel Tap 5 Battery Box Cover 6 Seat Rider 7 Electricals Tool Box Left 8 Left Trafficator Rear 9 Number Plate Rear 10 Canister 11 Side Stand 12 Center Stand 13 ABS Module 14 Gear Change Lever 15 Horn 1 3 4 5 6 8 9 12 10 14 15 2 7 11 13 ...

Page 23: ...o lock Turn Anticlockwise to Unlock FILTER ELECTRICAL BOXES Turn anti clockwise to open BATTERY BOX Turn anti clockwise to open IGNITION SWITCH OFF ON FUEL TANK CAP OPEN Turn Key Clockwise lift the lid CLOSE Gently press lid till it click into lock position ...

Page 24: ...uel tank Petrol is highly explosive Please ensure there are no open flames or sparks nearby while refueling and fill fuel tank only in a well ventilated area Please ensure petrol does not spill on painted surfaces Wipe immediately incase fuel spills over as otherwise it will leave a permanent stain on the painted surfaces 1 Fuel Tank Mouth 2 Fuel Level Plate 3 Maximum Fuel Level 2 1 3 2 FUEL TANK ...

Page 25: ...nning condition Failure to do so will discharge the battery due to continuous headlamp ON NOTE Key is common for ignition petrol tank cap steering lock battery cover and tool boxes Key can be removed only in locked position from fuel tank Filter box Electrical boxes locks in OFF position from Ignition switch Turn handle bar to extreme left before attempting to lock steering OPERATION OF CONTROLS ...

Page 26: ...OKE DAY FLASH Press for Head Light Flash UTILITY BOX To remove cover turn key anti clockwise and pull the oval cover by applying finger pressure C A U T I O N Choke should be used only to start engine in cold climates less than 200 C or first time in the morning Riding with the Choke ON will result in Engine Misfiring Erratic behaviour High fuel consumption and increased Emission values ...

Page 27: ...othness of all operating controls 4 Free movement of steering 5 Any cuts cracks in the tyre and correct tyre pressure 6 Operation of all electrical equipments Brake Pedal M I N MAX NOTE Start engine run for 2 minutes before checking Engine Oil Level 7 Brake Fluid level is above the MIN mark in the master cylinder 8 Engine Oil Level is between MAX MIN Level FRONT BRAKE REAR BRAKE MAX MIN MAX MIN ...

Page 28: ...torcycle SITTING POSTURE Correct sitting posture is a must for stable and safe riding Sit Straight with your shoulders completely relaxed Keep your elbows close to your body Hold the handle grip close to its inner end Slightly grip the fuel tank with the knees Keep your toes in straight ahead direction Before turning look extensively in the rear view mirror without turning your head BRAKING Use bo...

Page 29: ...ot exceed the speed limits as shown in the table below 2 Do not exceed maximum specified pay load 3 Warm up the engine for a few minutes at idling speed to allow engine oil to lubricate all the moving parts in the engine before riding the motorcycle 4 Avoid full throttle operation and do not ride at constant throttle continuously Vary the speed by 10 while riding 5 Avoid sudden accelerations and r...

Page 30: ...age to the fuel pump Please refuel as soon as the low fuel indication comes ON 2 ENGINE MALFUNCTION INDICATOR LAMP A Malfunctioning Indicator Lamp MIL is provided in the small meter When both the Ignition Engine kill switch is ON and after vehicle is started the MIL will glow for few seconds and switch OFF this indicates that all the functions of Electronic fuel injection EFI system is functioning...

Page 31: ...event the brakes from locking the wheels while reducing the speed of the vehicle This will help the rider to control the motorcycle An ABS indicator lamp is provided in the console as shown in adjacent image to warn the rider in the event of any malfunction of the ABS When the ignition and kill switch are switched ON the ABS sign light up and remain ON till the motorcycle attains a speed of 5 Kmph...

Page 32: ...practices and anticipatory braking Please ride carefully and apply brakes cautiously especially while cornering ABS cannot estimate the weight shifts and momentum of the motorcycle while negotiating a corner and therefore prevent skidding due to loss of traction Please anticipate the stopping distance required for the speed of travel and apply brakes well in advance so as to bring the motorcycle t...

Page 33: ...cator comes ON and switches OFF when the vehicle speed exceeds 5 km h 3 1 mph Please check the brake fluid at MAX level in the front and rear brake master cylinders and there is no leak in the brakes systems Apply both the brakes simultaneously for better efficiency while braking In the event of the ABS indicator remaining continuously ON please take the motorcycle to a nearest authorized Royal En...

Page 34: ...t any damage to the motorcycle and its rider To reset the Roll over sensor and reactivate the ignition and fuel systems Ensure the motorcycle is made upright and is on its center stand Ensure gears are in correct neutral and the neutral lamp is glowing in the instrument console WARNING INDICATIONS SAFETY SYSTEMS Switch OFF both ignition stop switches wait for a few seconds and switch ON the Igniti...

Page 35: ...e is felt in the lever Slightly crank slowly and further till the compression eases over Release Kickstarter lever to enable it to come to its top resting position Apply a powerful swinging Kick on the lever to start the engine It may be necessary to open the throttle very slightly when starting on choke first time in the morning Release Choke if applied and allow Engine to run at idling speed for...

Page 36: ... When the motorcycle is in gear the motorcycle cannot be started To start in gear depress the clutch lever and press Starter button to start engine Warm up engine for 2 minutes Depress clutch lever Press gear pedal with toe to engage 1st gear Gently open throttle and release clutch lever simultaneously If clutch is released suddenly the engine may stall and cause the motorcycle to move with a jerk...

Page 37: ...N I N G Ensure both the stands are retracted fully before riding the motorcycle Please exercise extreme care while parking and ensure it is parked firmly to avoid the motorcycle from falling over and causing injury to you or to others and damage to the motorcycle parts PARKING MOTORCYCLE ON CENTER STAND PARKING MOTORCYCLE ON SIDE STAND C A U T I O N When Side stand is in extended position a Engine...

Page 38: ...e and to carry out the required maintenance Sl No DESCRIPTION SCHEDULE Kms x 1000 0 5 3 6 9 12 15 18 21 24 27 30 Miles x 1000 0 3 2 3 75 6 7 5 9 5 11 25 13 15 17 18 75 Months 1 5 3 6 9 12 15 18 21 24 27 30 1 Engine Oil R I R I R I R I R I R Check level at every 1000 Kms or earlier as required 2 Engine oil filter element R R R R R R 3 Engine sump filter oil strainer C C C C C C 4 Magnetic drain plu...

Page 39: ...eating compression vaccum test I I 15 Cylinder head Combustion chamber D 16 Clutch Cable lever free play Adjust every 1000 Kms or earlier as required 17 PAV pipes hose clip I I I I I I I I R I I 18 Rear brake pedal pivot L L L L L L L L L L L 19 Battery terminals apply petroleum jelly C C C C C C C C C C C 20 Earth wire eyelet contact I I 21 Front Fork oil leak I I I R I I R I I R I 22 Rear Wheel ...

Page 40: ...rear I I I I I I 27 Swing Arm pivot bush spacer L L L R L 28 Rear wheel cush rubbers I R I R 29 Tyre wear pattern Front Rear I I I I I I I I I I I 30 Front Disc Brake Oil level check I I I I I R I I I I R 31 Pivot Side Stand Center Stand Pillion Foot Rest L L L L L L L L L L L 32 Throttle body Injector Carbo Cleaner Carb Click or Fuel Line Cleaner Spray Every 6000 Kms or 6 Months whichever earlier...

Page 41: ... Tool Spark plug 1 7 Tommy bar 1 8 Tubular spanner 12 X 13 1 9 Single end ring spanner 17 1 10 Extension tube 1 S No Description Qty The tool kit is located in the left side Electrical box of the motorcycle Please familiarise yourself with the minor maintenance of the motorcycle before attempting to carry out the same 1 2 3 4 5 6 7 8 10 9 ...

Page 42: ... on the right side fork end Hold the axle on the right side and loosen the axle nut on the left side Remove the axle nut and washer Tap the axle out gently from the left side and remove completely from the right side C A U T I O N Do not depress the front brake lever when wheel is removed as this will result in the brake pads coming too far out of the brake caliper Place a 4 mm thick wooden piece ...

Page 43: ...ght side and tighten nut on left side to a torque of 7 KgM 70 Nm Ensure the peg in the speedo drive is correctly positioned in the slot in the right side fork end Insert axle through the right side fork end and gently tap it in fully Locate washer and nut on the left side Locate stepped spacer in the left side of the hub with its larger face outside Locate front wheel between the fork ends duly en...

Page 44: ...ide spacer from rear wheel hub Tilt motorcycle to right side and slide out rear wheel WHEEL REMOVAL ASSEMBLY REAR WHEEL REASSEMBLY Ensure the four Cush rubbers are in position inside the rear wheel hub Tilt motorcycle to right side and insert the wheel assembly between the swing arms Position the rear wheel with cush rubber on the rear chain sprocket Fix the left side spacer in rear wheel hub Remo...

Page 45: ...e Insert and tap the rear wheel axle gently from left side C A U T I O N Do not force the spindle into the wheel as the threads may get damaged Tap it through the wheel gently C A U T I O N Please check the brake hose pipe routing from Reservoir to Master cylinder Master cylinder to Rear wheel caliper There should not be any twist or pinch in routing which may affect braking performance Fix the br...

Page 46: ...VE CHAIN Clean the drive chain carefully Apply chain lubricant while simultaneously rotating the rear wheel Wipe off the excess lubricant OIL LEVEL INSPECTION Place motorcycle on its center stand on a firm surface Warm up engine for a few minutes switch off before checking oil level The level is correct if the oil level is in the middle of the oil level window Top up only with recommended Engine o...

Page 47: ... tread wear cracks and cuts Minimum tread depth Front tyre 1 mm Rear tyre 2 mm CLEANING AND ADJUSTING PLUG GAP SPARK PLUG Remove the spark plug cap from the spark plug Remove spark plug using the plug spanner and tommy bar Clean the insulator tip and electrodes of the plug carefully Check and set the electrode gap between 0 80 to 0 90 mm Refit the spark plug on the cylinder head and refit the spar...

Page 48: ...r Lock nut Swing arm reference mark Index mark Drive chain slack adjusting nut C A U T I O N Brake fluid is highly corrosive and can cause damage to painted parts Please ensure that brake fluid does not spill on any part of the motorcycle In the event of a spill please clean the area immediately with a soft cloth preferably a wet cloth to avoid damage DRIVE CHAIN TENSION Free Play 25 30mm ...

Page 49: ...procket stub axle nut Loosen lock nuts of the chain adjuster on both ends of the swing arm Tighten loosen the adjuster nut on right swing arm end to reduce increase free play Rotate wheel slowly and check chain free play at the top run to be between 25 30 mm Note the matching index marks on right swing arm and chain adjuster and tighten loosen adjuster nut on left swing arm side to ensure the mark...

Page 50: ... the battery cover lock turn anticlockwise and hold ASSEMBLY OF BATTERY ON MOTORCYCLE Locate the battery in the carrier Secure the battery to the carrier with the rubber strap Connect the ve first and then ve terminal to the respective cables and smear petroleum jelly on the terminals and cover the terminals with the rubber sleeve provided on the respective cables Position the battery cover over t...

Page 51: ... a maintenance free type and can be permanently damaged if the cap strip is removed MINOR MAINTENANCE TIPS W A R N I N G Battery terminals and internals contain lead and lead components known to cause cancer and birth defects or other reproductive harm Always wear approved protective face shield rubberized gloves and protective clothing when working with batteries KEEP BATTERIES AND ACID OUT OF RE...

Page 52: ...N Never touch the bulb with your fingers Finger prints will etch the glass and decrease bulb life Always hold the bulb with paper or clean dry cloth during handling CHANGING ELECTRICAL COMPONENTS HEADLAMP BULB REPLACEMENT Make sure the Ignition switch is in OFF position when replacing the bulb Loosen the rim holding screw on top and take out the head light reflector Disconnect the wiring coupler o...

Page 53: ...the holder Gently press the bulb and turn clockwise to lock the bulb in the holder Refit the trafficator glass and screws ensuring the lens slot cut mark is at the bottom NOTE Make sure the Ignition switch is in OFF position when replacing the bulbs TAIL LAMP BULB Remove the tail light glass by unscrewing its mounting screw Remove the tail light bulb from its holder Replace the bulb Assemble back ...

Page 54: ...ark on each pad If either pad is worn to the wear indicator mark Replace both pads as set Visit royal enfield dealer for this service Check the wear indicator mark on each pad If either pad is worn to the wear indicator mark Replace both pads as set Visit royal enfield dealer for this service Wear indicator mark Front Brake Rear Brake Wear indicator mark ...

Page 55: ...n the left side Tool box The fuse holder is located inside with 9 3 fuses Replace the required fuse with the spare fuse available in the fuse carrier Spare Fuse 40A F0 Main Fuse 40A NOTE Please ensure to replace a spare fuse in the holder at the earliest opportunity ...

Page 56: ... FUSE 10A SF2 SPARE FUSE 15A SF3 SPARE FUSE 25A NOTE F2 Tail Lamp Fuse 5A Tail Lamp Bulb 5A F3 Ignition Fuse EFI 15A Relay Coil Ecu Ignition Coil Fuel Pump Injector O2 Sensor Exai Solenoid and Diagnostic Tool F4 Signalling Fuse 10A Neutral Fuel Switch ABS MIL Warning Flasher Brake Switch and Horn F6 Lighting Fuse 15A Headlamp Low High Speedo General illumination Position Lamp Pilot Lamp LH and RH ...

Page 57: ...LONG TRIP PRECAUTIONS Checks prior to the commencement of long journey Service the motorcycle at a Royal Enfield Authorised Dealer Service Center Ensure sufficient quantity of petrol in the fuel tank for the journey planned Check and correct tyre pressure if necessary Checks after every 1500 kms of run Any loose fasteners Condition of the tyres Electrolyte level in the battery Correct oil level in...

Page 58: ...ticles from the obscure areas of the motorcycle electrical connections etc Once the motorcycle has been ridden in salty conditions or near coastal areas it is recommended to wash your motorcycle with cold water Please do not use warm water for washing as it may damage the motorcycle due to chemical reaction with the salt After washing process once the motorcycle is completely dry it is recommended...

Page 59: ...ls If the motorcycle is not used for a month or longer It is advised to disconnect battery terminals and remove the battery Before refitting the battery in the motorcycle check the battery voltage is within specification if not recharge it from authorized service workshop battery dealer Store the battery in a cool dry and well ventilated place Cover the silencer with plastic bags to prevent moistu...

Page 60: ...Weak Discharged battery Replace Battery 1 Battery completely dead Replace battery 2 Fuse Blown Replace appropriate fuse Note If fuse blows again contact Authorised Service Center Engine Does not start Engine Starts BUT shuts off immediately 5 Engine Cranking but not starting Spark plug Cap wire disconnected Reconnect Check if gear is engaged and the sidestand is down If the ambient Temperature is ...

Page 61: ...raking system Take the vehicle to service center for diagnosis 1 Motorcycle driven in Low gear High RPM Crowded places for long time 2 Engine misfires and runs erratically 1 Engine RPM raises improportionately to motorcycle speed 2 Rear Chain excessively loose causing chain to slip on Sprocket Clutch is Slipping Check for sticky clutch clutch not having any free play Adjust Rear chain to correct t...

Page 62: ...wnership in the form of Sales Registration OR Proof of Purchase documentation of the motorcycle clearly mentioning the Engine VIN numbers must be provided to the Distributor s service facility OR their Authorized dealership s service facility 5 During the warranty period Royal Enfield s obligation is limited to repair or replacing free of charge such part or parts of the motorcycle which in examin...

Page 63: ...r storage transportation of motorcycle etc 9 Royal Enfield reserves the right to finally decide on all warranty claims 10 Royal Enfield reserves the right to make changes in the motorcycle without any obligation to install these changes on previously sold motorcycles 11 Royal Enfield authorized distributors and or their dealers are independently owned and operated They may hence deal with other af...

Page 64: ...from the date of first use of the motorcycle The Warranty period shall begin either on the date the motorcycle is delivered to the first retail purchaser OR from the first date the motorcycle is used as a demonstrator OR as a display and or trial motorcycle THE FOLLOWING ARE NOT COVERED BY THE EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY 1 Failures which may arise as a result of misuse alterations...

Page 65: ...ance covered cannot be determined 5 Normal ageing of parts such as fuel hoses vapor hoses gaskets rubber components RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIED INTERVALS AND ANY MAINTENANCE TO THE EVAPORATIVE EMISSION CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN AUTHORISED ROYAL ENFIELD SERVICE DEALER AND U...

Page 66: ...down the sewers drains lakes or rivers around you The simplest way to do it is to have them drained into a container which you can hand over to your local recycling agent or at your nearest Royal Enfield service centre They will follow the guidelines laid down by the local authorities to get rid of it Batte ry If your Royal Enfield s battery needs to be replaced hand it over to an authorised recyc...

Page 67: ...vironmentally friendly manner Cleaning your Royal Enfield Avoid aerosol sprays instead use a biodegradable detergent or dry wash to wash your Royal Enfield Also be cautious while discarding the cleaning solvents Hand them over to an authorised recycling agent or a Royal Enfield service centre They will follow the local authority s guidelines to get rid of them in an environmentally friendly manner...

Page 68: ...67 SERVICE MAINTENANCE RECORD S No Date Brief details of work service 1 2 3 4 5 6 7 8 Job Card No KMS Miles Royal Enfield Authorized Dealer ...

Page 69: ...68 SERVICE MAINTENANCE RECORD 9 10 11 12 13 14 15 16 S No Date Brief details of work service Job Card No KMS Miles Royal Enfield Authorized Dealer ...

Page 70: ...69 SERVICE MAINTENANCE RECORD 17 18 19 20 21 22 23 24 S No Date Brief details of work service Job Card No KMS Miles Royal Enfield Authorized Dealer ...

Page 71: ...70 SERVICE MAINTENANCE RECORD 25 26 27 28 29 30 31 32 S No Date Brief details of work service Job Card No KMS Miles Royal Enfield Authorized Dealer ...

Page 72: ...71 NOTES ...

Page 73: ...72 NOTES ...

Page 74: ...Part No RAM00069 A ...

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