Royal Enfield All New Classic 350 Owner'S Manual Download Page 106

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104

S.No. Type of Service

Schedule

Date

Job Card No. km

Dealer Code Brief Details of Service

1. 1st Free Service* 500 km / 45 days

2. 2nd Free Service* 5000 km / 6 months

3. 3rd Free Service* 10000 km / 12 months

4. 4th Free Service* 15000 km / 18 Months

5. 5th Paid Service 20000 km / 24 months

6. 6th Paid Service 25000 km / 30 months

7. 7th Paid Service 30000 km / 36 months

Cost of parts, lubricants, ﬁlters and other consumables are chargeable to the customer on their respective service
activities. Refer the Periodic maintenance chart for the respective service activities.
* Labour is free for this services alone.

SERVICE / MAINTENANCE RECORD

Royal Enﬁeld All New Classic 350

Summary of Contents for All New Classic 350

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Page 3: ...l dependability meets modern technology with an all new 349 cc air oil cooled engine and a new frame for unmatched rideability and a reﬁned experience no matter where your journey takesyou This manual will guide you and help you to operate and maintain your All new Classic 350 motorcycle the right way Please do avail all the services at your nearest Royal Enﬁeld Authorised Service Centre ensuring ...

Page 4: ...n and need not to be exactly the same on the model you own Accessories and features may not be part of standard equipment Technical speciﬁcations are subject to change without prior notice at the solediscretionofRoyalEnﬁeld Copyright 2021 Royal Enﬁeld A unit of Eicher Motors Ltd All Rights Reserved No part of this manual shall be copied distributedorotherwisedealtwithouttheexpresspermissioninwriti...

Page 5: ...rationofControls 29 WarningIndicationsandSafetySystems 45 Pre OperationalChecks 50 RunninginPeriod 51 Starting 53 GearShifting RidingandStopping 58 Parking 62 ToolsKit 63 FirstAidKit 64 MinorMaintenanceTips 65 RearSuspensionSetting 77 LongTripPrecautions 79 WashingProcedure 80 StoragePrecautions 83 EnvironmentCare 84 PeriodicMaintenanceChart 85 WarrantyTermsandConditions 90 EmissionWarranty 94 EVA...

Page 6: ...erorotherpersons The information given under the titles Warning Caution and Note are for your safety and for the care and safety to your motorcycle and others Please read these carefully and if disregarded may result in injury to yourself or others anddamagestothemotorcycle Indicatesimportantandusefulmessagesforbetterunderstanding Royal Enﬁeld All New Classic 350 ...

Page 7: ... Mobile Name Door No Street Locality Town City Contact Licence No Model Engine No VIN No Tyre make Tyre Nos Battery make Sold by Date of Sale Front Front Country Oﬀ Email Valid till Color Rear Rear Battery No Royal Enﬁeld All New Classic 350 ...

Page 8: ... genuine Royal Enﬁeld spare parts and approved accessories Use of other manufacturer s parts may aﬀect the performance of your motor cycleandrenderthemotorcyclevoidofwarranty Visit your Royal Enﬁeld Authorised Service Centre fordetails Whenever refueling your motorcycle please exercise utmost caution and carefully observe the followingguidelines Refuel in a well ventilated area with the engineturn...

Page 9: ...ouldresultinaccident A new motorcycle must be operated according to the special running in procedure See running in procedurementionedinrespectivesection Operate motorcycle only at moderate speeds and out of traﬃc until you have become thoroughly familiar with its operation and handling character isticsunderallconditions DO NOT exceed the legal speed imit or ride too fast for existing conditions A...

Page 10: ...t clothing and footwear suitedforridingamotorcycle Bright lightcolours are best for greater visibility in traﬃc especially at night Avoidloose ﬂowing garmentsandscarves If you are an inexperienced rider we recommend that youobtainformaltrainingoncorrectmotorcycleriding techniques and become thoroughly familiar with the operation of your motorcycle New riders should again experience under various c...

Page 11: ...all the listed service and maintenance recommendations should be performed Lack of regular maintenance at the suggestedintervalsmayaﬀectthesafe durability longevityoperationofyourmotorcycle Avoid any contact with the exhaust system when hot Wear clothing that will completely cover the legswhileriding Theexhaustsystemgetsveryhot when the engine is running and remains too hot to touch even after the...

Page 12: ... motorcycle Failure to do so may aggravate an initial problem cause costlyrepairs andjeopardizeyourpersonalsafety DO NOT tow a motorcycle The steering and handlingofthetowedmotorcyclewillbeimpaired due to the force of the towline If a motorcycle mustbetransported useatruckoratrailer DO NOT pullatrailerbehindamotorcycle Towing atrailermaycausereducedbrakingeﬃciency tyre overloading and unstable han...

Page 13: ...t side of the road center line whenmeetingoncomingvehicles Actuate your turn signals and exercise caution when passing other vehicles going in the same direction Never try to pass another vehicle going in the same direction at street intersections on curves orwhengoingup ordownahill At street intersection give the right of way to the motorcycleonyourleftorright DO NOT presume youhavetheright of wa...

Page 14: ...hen a change is imminent from GO to STOP orviceversa atintersections slowdownand wait for the light to change to green Near run throughayelloworredtraﬃclight DO NOT leave the curb or parking area without signaling Besureyourwayiscleartoentermoving traﬃc Amovinglineoftraﬃcalwayshastheright of way When parking the motorcycle park on a ﬁrm and ﬂatsurfacetopreventitfromfallingover Protect your motorcy...

Page 15: ...ith reference to your riding posture Your motorcycle is equipped with convex mirrors and haveacurvedsurface Thistypeofmirrorisdesignedto give a much wider view of the rear than a normal ﬂat mirror However vehiclesandotherobjectsseeninthis type of mirror will look smaller and farther away than whenseeninaﬂatmirror Usecarewhenjudgingthe sizeordistanceofvehicles objects seen in these mirrors RULES OF...

Page 16: ...arryingadditionalweight Please adhere to the following guidelines when carrying a pillion luggage or when ﬁtting any accessories DO NOT exceed 110 kmph when riding solo carrying a pillion or payload on an accessory equippedmotorcycle Keep luggage weight concentrated close to the motorcycle and as low as possible this minimizes suddenshiftinthemotorcycle scenterofgravity Distribute weight evenly on...

Page 17: ... have been fully approved and extensivelytestedalongsidethemotorcycle Royal Enﬁeld cautions you against use of non standard parts such as aftermarket and custom made extended front forks which may adversely aﬀect the performance and handling of the motorcycle Removing or altering original parts may adversely aﬀect the performance of the motorcycle causing an accident which could resultinseriousinj...

Page 18: ...einjurytothe rider Total weight and axle loads inﬂuence the handling characteristicofthemotorcycle Thetotalweightconsistsofthefollowing a Motorcycle ready for operation and with a fulltank b Rider c Passenger d Protective clothingandhelmet Do not exceed the maximum permissible overall wightortheaxleloads If your motorcycle is equipped with saddlebags a windshieldorapassengerbackrest bepreparedto r...

Page 19: ...Cylinder Bore 72 mm Stroke 85 8 mm Enginecapacity cc 349 34 cc Compressionratio 9 5 1 MaxPower 14 87kW 6100rpm 20 21PS 6100rpm MaxTorque 27Nm 4000rpm Idle RPM 1050 100rpm Starting E Start Airﬁlterelement Paperelement Lubricationoil SAE15W50APISL GradeJASOMA2 SemiSyntheticOil Engineoilcapacity 2 20l TECHNICAL SPECIFICATIONS Royal Enﬁeld All New Classic 350 ...

Page 20: ...e Gear Primaryratio 2 313 Gearbox ConstantMesh st GearRatio 1 2 615 nd 2 1 706 rd 3 1 300 th 4 1 040 th 5 0 875 Finaldrive Chain SecondarySprocketRatio 2 800 1 DriveChainlinks 104links TECHNICAL SPECIFICATIONS Royal Enﬁeld All New Classic 350 ...

Page 21: ...less Type Frame TwinDowntube SpineFrame Suspension Front Telescopic 41mmforks 130mmtravel Rear Twintube Emulsion shockabsorberswith 6stepadjustable preload 90mmtravel Brakes FrontDisc 300mmdiscwith twinpistonﬂoating caliper RearDisc 270mmdisc single pistonﬂoatingcaliper ABS DualChannel Tyresize TECHNICAL SPECIFICATIONS Royal Enﬁeld All New Classic 350 ...

Page 22: ...Dead Stock Fuel Dead Stock 1 5 0 5 l Tyre Pressure Solo Front 32 psi Rear 32 psi With Pillion Front 32 psi Rear 36 psi Steering lock Integrated with ignition lock 20 The above values are approximate and the actual fuel ﬁlling capacity will vary from the values mentioned TECHNICAL SPECIFICATIONS Royal Enﬁeld All New Classic 350 ...

Page 23: ...5 W Bulb Speedometer lamp 12 V LED Hi beam indicator 12 V LED Neutral lamp tell tale 12 V LED Turn signal tell tale 12 V LED Turn signal 12 V 10 W x 2 nos 21 Using bulbs other electrical gadgets other thanspeciﬁedratingmayleadtooverloading erratic behaviour premature failure of electrical system Modiﬁcations on the motorcycle which are not approved byRoyalEnﬁeldmaynotonlydisqualifyfor warranty but...

Page 24: ...fuel 195 kg Gross Vehicle Weight 375 kg Values dimensions given above are for your guidanceonly In view of continuous improvements being done on our products the speciﬁcations are likely to changewithoutpriornotice Do not use the vehicle beyond the allowed Gross weight Thesuspensionsandtyresaredesignedto perform only to the maximum gross vehicle weight TECHNICAL SPECIFICATIONS Royal Enﬁeld All New...

Page 25: ...ther Reﬁll Dry ﬁll Royal Enﬁeld Fork Oil 380 cc Grade Capacity Capacity Grade SAE 15W 50 API SL Grade JASO MA2 Semi Synthetic SWASTIK DOT 4 23 1 7 l Approx 2 2 l Approx Grade Capacity Front 87 ml Rear 54 ml Recommendation subject to change without notice Engine Oil Front Fork Oil Brake Fluid RECOMMENDED LUBRICANTS Royal Enﬁeld All New Classic 350 ...

Page 26: ...Name Engine Capacity Model Variant Commercial Name Type of Transmission Type of Fuel system Production Serial No Month of Manufacturing A Jan H Aug K Sep N Dec Production Year 2020 L 2021 M 2022 N Manufacturing Plant 1 Oragadam 2 Vallam Vadagal ME3 J 3 C 5 F X X X XXXXXX 24 MOTORCYCLE IDENTIFICATION NUMBERS Royal Enﬁeld All New Classic 350 ...

Page 27: ...t is the only means of identiﬁcations of the engine Engine Family Engine Capacity Type of Cooling Type of Transmission Type of Fuel system Production Month A Jan H Aug K Sep N Dec Year of Manufacturing 2020 L 2021 M 2022 N Manufacturing Plant 1 Oragadam 2 Vallam Vadagal Production Serial Nos ENGINE NUMBER DETAILS Royal Enﬁeld All New Classic 350 ...

Page 28: ...itch 5 Tripper or Badge If ﬁtted 6 Handle Bar 7 Instrument Cluster 8 Ignition Switch 9 Day Flash Switch 10 High Beam Low Beam Switch 11 Info Button 12 Clutch Lever 13 Turn Signal Switch 14 Charger Port 15 Horn Button 26 LOCATION OF KEYPARTS Royal Enﬁeld All New Classic 350 ...

Page 29: ...Pedal Horn Front Wheel Right Traﬃcator Front Brake Lever Front Spark Plug 1 2 3 4 5 6 7 8 9 10 9 10 The part displayed above are for reference purpose only This will vary from the parts chosen using motorcycle conﬁgurator LOCATION OF KEYPARTS Royal Enﬁeld All New Classic 350 ...

Page 30: ...Center Stand Left Traﬃcator Rear Seat Left Side Panel Fuel Tank 1 2 3 4 5 6 7 8 The part displayed above are for reference purpose only This will vary from the parts chosen using motorcycle conﬁgurator LOCATION OF KEYPARTS Royal Enﬁeld All New Classic 350 ...

Page 31: ...OFF position press and further turn to anticlockwise direction to lock the steering system Turn the key in the clockwise direction to unlock the steering Turn key clockwise to open Press cap to lock with key in position 29 OPERATION OF CONTROLS Royal Enﬁeld All New Classic 350 ...

Page 32: ...line vapour is highly explosive Please ensure there are no open ﬂames or sparks nearby while refueling and ﬁll fuel only in a well ventilated area Please ensure gasoline does not spill on painted surfaces In case fuel spills over the painted surfaces wipe it oﬀ immediately as it may leave a permanent stain Do not smoke while refueling or when fuel tank cap is open 30 OPERATION OF CONTROLS Royal En...

Page 33: ...ly explosive Please ensure there are no open ﬂames or sparks nearby while refueling and ﬁll fueltankonlyinawellventilatedarea Pleaseensurepetroldoesnotspillonpaintedsurfaces Wipe immediately incase fuel spills over as otherwise it willleaveapermanentstainonthepaintedsurfaces In case of prolonged stoppage of vehicle please turnoﬀignitionkeytoavoiddischargeofbattery 31 Engine OFF Engine ON OPERATION...

Page 34: ...doindicationwithsteppermotor 3 LCD 4 8 LEDbasedtelltales 5 DisplayFeatures 5A Odometer 5B Trip1andTrip2 5C TripF 5D FuelBarGraph 5E ECOMode 5F ServiceReminder 5G Clock 32 5A 5B5C 5D 5E 5F 5G OPERATION OF CONTROLS Royal Enﬁeld All New Classic 350 ...

Page 35: ... at an authorized servicecentre Trip 1 and Trip 2 reset Trip 1 mode Trip 2 mode Press info switch Press info switch t 3 t 3 Reset Trip 1 Reset Trip 2 TripF Distancedrivenafterlowfueltelltale is ON Cannotbere set Will be visible only when low fuel condition is sensed willvanishiffuelisﬁlledabovelowfuel condition Display can be toggled using info button during this condition but will auto appear aft...

Page 36: ...level Trip F will continuetoshowforfewminswhichisanormal behaviour thisistoavoidwrongindication Trip F reset may occur when riding in mid to rough roads conditions due to frequent fuel oscillations this feature to be used for reference purpose only and on smooth road surfaces Trip F will update only when side stand is removed ECOMode Indicated when driven under optimum condi tions 34 OPERATION OF ...

Page 37: ... into clock setting mode hours will blink info 0 2 t 1 Hours to increment info t 3 Enter into minutes mode minutes to blink info 0 2 t 1 Minutes to increment info t 3 Enter into unit mode AM PM to blink info 0 2 t 1 Toggle between AM or PM info t 3 Save data and exit clock setting mode Clock Setting mode 35 OPERATION OF CONTROLS Royal Enﬁeld All New Classic 350 ...

Page 38: ... For trip re set press info button for T 3 s A LCDSEQUENCE Infoswitch press 1s IfTripFenabled If Trip F not enabled CLOCK CLOCK 36 OPERATION OF CONTROLS Royal Enﬁeld All New Classic 350 ...

Page 39: ...ased on RE Mobile app with the support of Google Maps Device is capable of showing turn by turn navigation on a custom designed round colour TFT with uniquely designed arrow font designed intuitively for ease of riding Background display can be switched between day mode and night mode which can be selected by riders fromREMobileapp OPERATION OF CONTROLS TRIPPER Royal Enﬁeld All New Classic 350 Tri...

Page 40: ...navigationinputorafterdestinationisreached User can select day and night mode through RE mobileapponly MobilePhonelowbatteryindication 38 Tripper unit display may look dull during sun overhead conditions this is normal and due to impact of direct sunlight on the unit customers to refer during other ridingconditions OPERATION OF CONTROLS TRIPPER Royal Enﬁeld All New Classic 350 ...

Page 41: ...tturn Shows thedistancetonext turn Secondary direction or next to next turn Indi cates the next turn to be taken after the primary direction will be shown only when primary turn is less than 100 m if there is no turn the display will beblankinthisregion Distance to destination or ETA Shows the total distancetodestinationorestimatedtimeofarrival basedonusedselectionfromREMobileapp OPERATION OF CONT...

Page 42: ...e SW version PIN no display Green helmet Tripper In case of connection lost no input in paired mode tripper will show clock Clock a If no connection is established b If connection is established but no navigation input is observed c Once destination is reached If pairing is initiated one time Ignition ON ...

Page 43: ...ed pin shown on tripper through RE Mobile app to setup the device after that auto pairing willhappenifsamedeviceisconnected Everytime the tripper is paired the clock time will sync with mobile time after which it will continue to run with internal clock even in case of dis connection therewillbetimediﬀerencebetween time shown on instrument cluster and tripper customerneedstoupdateclusterclockinlin...

Page 44: ...le phones frequently for more GPS accuracy locationaccuracyisdependenton 42 Ensure ignition is ON and display is in powered whileestablishingconnection Ensure ﬁrst time pairing is done in isolated environment to avoid cross connections one time Dayandnightmodeisuserselectableonly willnot change over automatically to be selected during nightdrivingtoavoidriderdistraction Bluetooth connection can be...

Page 45: ...e other than mobile phones only one mobile shall be charged at one pointoftime Ensure proper insertion of USB cable damages due to hard wrong insertion of cable will not be entertainedinwarranty Do not leave the USB port cap partially opened closedtoavoidanyshortcircuitwhennotinuse Do not insert any metal or conductive materials inside USB charging port which may lead to short circuit OPERATION OF...

Page 46: ...ding on smart phone battery capacity SoC and smart phonechargingcircuits Customer to ensure USB port cap is closed and locked properly when not in use warranty will not be provided if port cap is damaged and not sealer properly If high current draw greater than 2 5 A is observed USB charger will shutdown please check your smartphonebatterycurrentratingsbeforeusing USB charger will function only wh...

Page 47: ... the speed of the vehicle This will help theridertocontrolthemotorcycle An ABS indicator lamp is provided in the cluster as shown in the adjacent image to warn the rider in the eventofanymalfunctionoftheABS Whentheignitionandenginekillswitchareswitchedin ON position the ABS sign will glow and remain ON till the motorcycle attains a speed of 5 kmph and turns OFF Thisindicatesthe ABS isfunctioning p...

Page 48: ... corner and therefore prevent skiddingduetolossoftraction Please anticipate the stopping distance required for the speed of travel and apply brakes well in advance so astobringthemotorcycletoasafestop Ensure instrument cluster is in proper functioning as it isanintegralpartofABSsystem Please apply both brakes simultaneously to stop with bettertractionandcontrolofthemotorcycle Failure to adhere to ...

Page 49: ...ance Visually inspect for damaged teeth on the front and rear ABStonerings Inspectfordamages and dents on the faceoftheteeth The teeth edges should be consistent in appearance In case if a toner ring is found to be damaged or bent it is recommended to visit nearestdealershipfornecessaryaction Inspect for debris at the end of the wheel speed sensors front rear ifcontaminationisobserved it is recomm...

Page 50: ... the ABS indicator glows ON and turns OFF when the vehicle speed exceeds 5 kmph Please check the brake ﬂuid at MAX level in the front and rear brake reservoir and ensure there is no leak in the brake systems Applyboththebrakessimultaneouslyforbettereﬃciency In the event of the ABS indicator remaining continuously ON please take the motorcycle to a nearest authorised RoyalEnﬁeldServiceCentretoinspe...

Page 51: ...cle and its rider To reset the Roll over sensorandreactivatethefuelsystems Ensure the motorcycle is made upright and is on its centerstand Ensure gears are in correct neutral and the neutral lampisglowingintheinstrumentconsole 49 Switch OFF both ignition stop switches wait for a few seconds and switch ON the Ignition and stopswitchagain tostarttheengine WARNING INDICATIONS AND SAFETY SYSTEMS Royal...

Page 52: ...ngandfreeoperation 6 Engineoillevel 7 Wheelsforpropertightness 8 Headlamp tail lamp brake lamp and indicator lampsforproperfunctioning 9 Smooth operation and free play in front and rear brakelevers 10 Brake ﬂuid level is above the MIN mark in the mastercylinder 11 Ensuretheclutchfreeplayandclutchfunction For your personal welfare and safety all the points mentioned above should be performed period...

Page 53: ... 1 DONOTexceedmaximumspeciﬁedpayload 2 Warm up the engine for a few minutes at idling speed to allow engine oil to lubricate all the moving partsintheenginebeforeridingthemotorcycle 3 Avoid full throttle operation and do not ride at constant throttle continuously Vary the speed by 10 whileriding 4 Ride at proper speed and avoid sudden acce lerations and braking 5 Avoid riding motorcycle continuous...

Page 54: ...d do not exceed following speed limits 52 Gear Motorcycle speed First 500 km 501 2000 km 1 2 3 4 5 20 kmph 30 kmph 45 kmph 60 kmph 70 kmph 25 kmph 35 kmph 50 kmph 65 kmph 80 kmph RUNNING IN PERIOD Royal Enﬁeld All New Classic 350 ...

Page 55: ...unction in the EFI system the MIL will glow continuously To shift into neutral move the motorcycle back and forth gently while simultaneously shifting the gear Ensure gear is in neutral position and the neutrallampisglowingintheinstrumentcluster Turn ignition key to ON posi tion and engine kill switch on right hand side handle bar to RUN position 53 Once the Kill switch ON then only N neutral tell...

Page 56: ... indicator in the cluster for adequate fuel in the fuel tank In case the last bar is blinking continuously it indicates low fuel level in thetank Pleasere fuelimmediately Disengage clutch by pulling in the clutch lever and hold it in depressed condition Push and hold electric start switch until engine starts for a maximum of 5 s STARTING Royal Enﬁeld All New Classic 350 ...

Page 57: ...turn ON ignition switch and then start again If the engine does not start DO NOT hold the starter switch in depressed condition for long periods this will cause the battery to drain below the threshold level of 10V Please get the motor cyclecheckedthroughanRoyalEnﬁeldAuthorised Service Centre to identify and correct the reason fornotstarting NEVER accelerate as soon as the engine starts especially...

Page 58: ...risengaged Please exercise extreme care while riding the motor cycle Failure to do so can result in an accident causing injurytoyouortootherroadusers passerby Ensure Gear in Neutral position and the Neutral lamp is glowing in the speedometer To shift into neutral move the motorcycle back and forth gently whilesimultaneouslyshiftingthegear Do not attempt to shift gears without moving the motorcycle...

Page 59: ...rter buttonand holdtillengine starts Do not release the button before engine starts Do not press the starter button more than 5 s After three successive cranking wait for 15 to 20 s the batterytorecover STARTING Royal Enﬁeld All New Classic 350 ...

Page 60: ... besides causing damage to transmission parts 58 Warm up engine for 2 minutes till idling is consistent stable GEARSHIFTPATTERN 1 N 2 3 4 5 Pressclutchlevertowardsthehandgrip Press gear pedal with toe towards down to engage 1stgear Gently open throttle and release clutch simult aneously If clutch is released suddenly the engine maystallandcauseajerkystart It is recommended to use half clutch condi...

Page 61: ...PATTERN 1 N 2 3 4 5 59 Press the gear pedal either upward with toe or downwardwithheeltoengage2nd gear Follow the same procedure for 3rd 4th and 5th gear Alwaysstartmotorcyclewithgearinneutralposition Alwaysmovethemotorcycleinﬁrstgearpositiononly When engine speed decreases or while climbing a gradient or running at a reduced speed shift to the appropriate lower gear to prevent the engine from sta...

Page 62: ...d abruptly it will cause motorcycle to move suddenly which will lead to loss of control leading toanaccidentresultingininjuryandorlossoflifeto rider otherroadusers passedbybesidesdamage tothemotorcycle Recommended up shift speeds kmph 20 30 40 55 mph 12 4 18 6 24 8 34 2 GEAR SHIFTING RIDING AND STOPPING Royal Enﬁeld All New Classic 350 Recommended downshift speeds kmph 50 35 25 15 mph 31 1 21 7 15...

Page 63: ...fe place turn OFF ignitionandswitch OFF enginekillswitch Always exercise utmost caution while releasing clutchandridingthemotorcycle Press the gear pedal either upward with toe or downwardwithheeltoshiftsubsequentgears Always start motorcycle with the gear in neutral position When the engine speed decreases or while climbing a gradient or running at a reduced speed shift to the appropriate lower g...

Page 64: ...lever on the center standandpullmotorcyclebackwards gently Selectaﬁrm ﬂatsurface Lowersidestand andgentlytilt motorcycletothe lefttillitrestsﬁrmly Always park the motorcycle on a ﬁrm and ﬂat surface Parkinginasoftgroundmaycausestandtosinkandthe motorcycletofall causinginjurytoyouortoothersand damagetothemotorcycleparts PARKING Royal Enﬁeld All New Classic 350 ...

Page 65: ...ool Spark Plug 8x16 Box Spanner Ring Spanner 24x14 24 Eye Wrench x 14 Open End Combination Open End Spanner 17 x 13 D E Spanner 10 x 12 Screw Driver 06 x 120 135 C Spanner Extension Tube 28x7 24 x 14 1 2 3 4 5 6 7 8 9 1 1 1 1 1 1 1 1 1 S No Description Qty TOOLS KIT Royal Enﬁeld All New Classic 350 ...

Page 66: ...m Wash proof plaster 1 9 cm x 7 2 cm Gauze Bandage 5 c x 2 cm Sterilized Gauze Swab 5 cm x 5 cm Sterilized Elastic Plaster 7 cm x 6 cm Elastic Gauze Bandage 8 cm x 1 m First aid kit pouch 1 2 3 4 5 6 7 S No Description Qty 1 2 1 2 1 1 1 Check the expiry date of the ﬁrst aid kit items before usage FIRST AID KIT Royal Enﬁeld All New Classic 350 ...

Page 67: ...he following simple maintenance activities will help in maintaining your motorcycle However for an elaborate maintenance we recommend you to get in touch with a Royal Enﬁeld Authorised Dealer Service Centre Lubricate after water washing motorcycle or if used duringrainyconditions MINOR MAINTENANCE TIPS Royal Enﬁeld All New Classic 350 ...

Page 68: ... up oil to MAX condition and repeat the proce dureasmentionedabove Alwaysuserecommendedengineoilonly Use of wrong grade or spurious oil can seriously aﬀect motorcycle performance damage to movingparts Donotchecktheengineoillevelincoldcondition Do not sit on the vehicle while engine oil inspec tion Do not inspect the oil level window immediately workingupallowittosettleproperly Donotoverﬁlltheengin...

Page 69: ... Align the line mark in the adjuster and swing arm in both the sides set the drive chain free play for 25 to30mmbyusingsteelrule Tighten the LH RH chain adjusters in the swing armusinga6mmallenkey Tightenthespindlenutfully Ensure the chain tension should be 25 to 30 mm usingaruler scale Clean lubricate every 1000 km or early as req uired especially in rainy season or excessive dirt accumulation Ma...

Page 70: ... to 0 80mm Reﬁt the spark plug on the cylinder head and reﬁt thesparkplugcaponthesparkplug Ensure ignition kill switch are in oﬀ condition beforeaccessingthesparkplug Before opening the spark plug blow away the dust in surrounding area to prevent it falling inside cylinderhead Ensure spark plug is being replaced with recommendedspeciﬁcationonly MINOR MAINTENANCE TIPS Royal Enﬁeld All New Classic 3...

Page 71: ...eckthatthebrakeﬂuidreservoirishorizontal and that the ﬂuid level is between the Max level and Min levelmarks Brake ﬂuid is highly corrosive and can cause damage to painted parts Please ensure that brake ﬂuid does not spill on any part of the motorcycle In the event of a spill pleasecleantheareaimmediatelywithasoftcloth preferablyawetcloth toavoiddamage DonotmixSwastikDot4 MINOR MAINTENANCE TIPS Ro...

Page 72: ... and dirt may clog the ABS hydraulicunitvalves An insuﬃcient brake ﬂuid level will cause the brake systemtofail Oldbrakeﬂuidreducesthebrakingeﬀect Make sure that brake ﬂuid for the front and rear brake is changed in accordance with the periodic maintenanceschedule Keepbrakeﬂuidoutofthereachofchildren Do not allow brake ﬂuid to come into contact with theskin theeyesorclothing Brake ﬂuid is highly c...

Page 73: ... result in tyredamageandmaycauseinjurytotherider Check and remove stone splinters nails or other particlesembeddedinthetyretreads Periodicallyinspectwheelsforspokesbreakageand wheelrimrunout Check proper seating of the tyre beading on the rim wheneverthetyreisreassembled INSPECTION OF TYRES AND WHEELS Inspect the tyres periodically for tread wear cracks and cuts Use only recommended tyres tubes in...

Page 74: ...o bereplacedifabrakepad iswormtotheindicator Royal Enﬁeld has provided your new motorcycle with the optimum brake pad friction material available It gives the best performance under dry wet and high operating temperature conditions Pleas note that during some braking conditions you may experience noise this is normal for this friction material MINOR MAINTENANCE TIPS Royal Enﬁeld All New Classic 35...

Page 75: ...for cleanlinessandcorrosionfreeterminals The poor contact or loose ﬁtment of battery terminals may cause electrical electronic parts failure Always disconnect the black negative ve battery cable ﬁrst and then the red negative ve cable whileremovingthebatteryconnections For checking the battery voltage check with multi meter in Voltage mode or contact Royal Enﬁeld Authorised Service Centre or batte...

Page 76: ...rectiononly Thismayberequiredtoincreasethe visibility and to help prevent the other riders vehiclespassingnearby 74 Clean the wire terminals free from corrosion and keeptheterminalscoatedwithpetroleumjelly Keepthe ve positiveterminaland ve negative terminal cable s ﬁrmly connected to the respective battery terminals Failure to do so may result in damagetothemotorcycleelectricalsystem MINOR MAINTEN...

Page 77: ...75 Fuse FusecarrierlocatedinRHsidecover ABSFUSES MINOR MAINTENANCE TIPS Royal Enﬁeld All New Classic 350 ...

Page 78: ...cted immediately afterexperiencinganyfusefailure Failuretodosomayresultinrepeatedfusefailure Usage of fuses other than speciﬁed rating or usage of any other conductive materials or low grade fuses will damagethecompleteelectricalsystem 76 7 MINOR MAINTENANCE TIPS Royal Enﬁeld All New Classic 350 ...

Page 79: ...uster is a 6 step adjuster and it is kept at ﬁrst notchposition Adjust shock preload by rotating the adjuster clockwise using C Spanner to INCREASE the preload Adjust shock preload by rotating anti clockwise using C Spanner to decrease preload to make it to ﬁrstnotchposition Make the same adjustments on both sides uneven adjustmentmayleadtodiscomforttotherider 77 REAR SUSPENSION SETTING Royal Enﬁe...

Page 80: ...it at ﬁnal notch for fully loaded GVW condition thus ensuring an ideal compromise between handlingandstability 78 REAR SUSPENSION SETTING Royal Enﬁeld All New Classic 350 Front Rear Condition Max Reference Payload Unladen One up Loading Rider only Laden Two up Rider Pillions Rider Pillion Accessories Rider upto 90 kg Ensure the preload is set equally on the LH and RH rear suspension Upto a maximum...

Page 81: ...kandcorrecttyrepressureifnecessary Anyloosefasteners Conditionofthetyres Correctoillevelinengine 79 Workingofalllightsandhorn Properdrivechaintension Clutch cablefreeplay Toolskit Firstaidkit Bulbsforheadlight traﬃcatorlightandfuse Acceleratorandclutchcables Sparkplug sparkplugcap fuelhose LONG TRIP PRECAUTIONS Royal Enﬁeld All New Classic 350 ...

Page 82: ...while washing to avoid waterentry Brush engine area with a recommend non corrosivesolventtoremovedirtorgrease Uselowpressurewaterjettoclean Never spray water with great force on head lamp meter cluster unit ﬂasher lights front and rear wheel hubs electrical connections and wires control cables EFI components spark plug battery sidepanels Do not use high pressure washers or steam jet cleaners near ...

Page 83: ...commended to wash your motorcycle with cold water after the ride to prevent corrosion or rust build up Please do not use warm water for washing as it may damage the motorcycle due to chemical reaction with the salt After washing process once the motorcycleiscompletelydryitisrecommendedto apply anti corrosion spray on all the metal and chrome plated areas to protect the parts from corrosion It is r...

Page 84: ... Polish the painted and plated surfaces using recommendedautomobilepolishingwax Start the engine and allow to run at an idling speed forafewminutestowarmupengine Drive the motorcycle slowly apply both the brakes intermittentlytodryupthewaterinbrakepads Please clean wipe out water spils completely insidethe RH sidepanelbeforekeeping toolit ﬁrst aid kit and other relevant documents inside the rights...

Page 85: ...pplication Remove chargingcircuitfusefromthefusebox 83 Store the battery in a cool dry and well ventilated place Cover the silencer with suitable bags to prevent moisture entry Set the motorcycle on its center stand Apply anti rust solutions on all plated parts Take carenottoapplythissolutiononchrome rubberor pained parts Store motorcycle in a clean covered areafreeofmoistureanddust For re use aft...

Page 86: ...ct If you are getting it attended elsewhere please ensure that items are segregated and kept in a suitable container or bag without allowing them to get into soil water or sewerage line drains water bodies like lake canal river sea etc We strongly recommend that they are disposed oﬀ in accordance to the applicable law throughPollutionControlBoardapprovedagenciesinthelocality Pleaseensurethattheeﬄu...

Page 87: ...ding conditionsandindicatesthekm atwhichregularinspections adjustments replacementsandlubricationsaretobe carried out The frequency of the maintenance must be shortened depending upon the severity of the driving condition or if the motorcycle is used in a very dusty environment Contact the nearest Royal Enﬁeld Authorised Dealer ServiceCentreforexpertadviceandtocarryouttherequiredmaintenance PERIOD...

Page 88: ...Sl No DESCRIPTION PERIODICAL MAINTENANCE 86 PERIODICAL MAINTENANCE Royal Enﬁeld All New Classic 350 ...

Page 89: ...Sl No DESCRIPTION PERIODICAL MAINTENANCE 87 PERIODICAL MAINTENANCE Royal Enﬁeld All New Classic 350 ...

Page 90: ...Sl No DESCRIPTION PERIODICAL MAINTENANCE 88 PERIODICAL MAINTENANCE Royal Enﬁeld All New Classic 350 ...

Page 91: ...l Enﬁeld motorcycle meticulously and to get a long trouble free service The frequency of the maintenance must be shortened depending upon the severity of the driving condition or if the motorcycle is used in a very dusty environment severe climatic cold and hot conditions bad roads stagnant water etc Contact a nearest Royal Enﬁeld AuthorisedDealer ServiceCentreforexpertadviceandtocarryouttheperiod...

Page 92: ...bsequent owner the second subsequent owner should inform the nearest Royal Enﬁeld Service Centre about the purchase of the bike and shall ﬁll in the requisite detailsintheformasrequestedbyRoyalEnﬁeld 3 The warranty shall be applicable only if all the services are availed in the respective period kilometer ranges as perthescheduleintheowner smanualfromREAuthorisedDealer ServiceCentre 4 Duringthewar...

Page 93: ...r 7 Warrantyshallnotapplyto a Normal ageing deterioration or rusting of plated parts paints coat rubber parts soft items glass items plasticpartsetc b Componentslikefuelﬁlter oilﬁlter airﬁlterpaperelement controlcables brakeshoes brakepads clutch drivechain sprocketkit steeringballraces electricalequipment wiringharnessetc whicharesubjected tonormalwearandtear c Failuresoccurredduetouseofnonrecomm...

Page 94: ...st pipe silencer as it is a natural process that will happenduringusage h Defectsarisingfromﬁtmentofunauthorisedoradditionalelectricalloads i Motorcycleservicedorrepairedatunauthorisedservicecentres j Motorcycleusedforcompetitions racing stagerallyingetc k Electrical component like bulbs fuses etc and electronic components failure including ECU due to repairs byarcwelding l Motorcyclefoundwithtamp...

Page 95: ...allwarrantyclaims 9 RE reserves the right to make changes in design of the motorcycle without any obligation to install these changesonpreviouslysuppliedmotorcycles RideSurewithRoyalEnﬁeld sAnnualMaintenanceContract ExtendedWarrantyandRoadsideAssistance Toknowmore visitourwebsiteoryournearestRoyalEnﬁeldstore Callusat1800210007togetintouchwithus WARRANTY TERMS AND CONDITIONS Royal Enﬁeld All New Cl...

Page 96: ...rrantsthatifonexaminationbyitsRoyalEnﬁeldAuthorisedServiceCentre themotorcycle fails to meet the speciﬁed emission standards then the Authorised Service Centre shall take necessary corrective measuresandshall atitssolediscretion repairorreplacefreeofchargecomponentsoftheemissioncontrolsystem tomeettherequiredemissionstandards The method s of examination to determine the warranty conditions of the ...

Page 97: ...In case any of the components covered under emission warranty or the associated parts are not independently replaceable RoyalEnﬁeldwillhavethesolediscretiontoreplaceeithertheentireassemblyorpartsoftheassembly throughsuitablerepairs RoyalEnﬁeldreservestherighttocarryoutnecessaryconsequentialrepairstothemotorcycleorreplaceanypart in additiontotherepairorreplacementofthecomponentscoveredunderemission...

Page 98: ...d ortheirAuthorisedServiceCentre Royal Enﬁeld will not be responsible for any penalties that may be charged by statutory authorities on account of failuretocomplywiththein useemissionstandards Thecostincurredtocheckemissionofthemotorcyclewillhavetobebornebythecustomer Emission warranty will be applicable irrespective of the change of ownership of the motorcycle provided all the conditionsaslaiddow...

Page 99: ...ook ImmediatelyapproachesthenearestREAuthorisedDealer ServiceCentreupondiscoveryoffailuretocomply with the emission standard inspite of having maintained and used the motorcycle in accordance with the instructionsintheowner smanualandhavingcarriedoutsuchrepairsandadjustmentsasmayberequiredwith aviewtoestablishsuchcompliance ProductionofavalidPollutionUnderControlCertiﬁcateisnecessarytoclaimEmissio...

Page 100: ...lidcertiﬁcateofInsuranceandRTORegistrationCertiﬁcate R C Book Avalid Pollutionundercontrol certiﬁcateisnotproduced ThemotorcycleisnotservicedbyREAuthorisedDealer ServiceCentreaspertheservicescheduledescribedin themaintenancechart The motorcycle has been subjected to abnormal use abuse neglect and improper maintenance or has met withanaccident EMISSION CONTROL SYSTEM WARRANTY Royal Enﬁeld All New C...

Page 101: ...sedforcompetitions racesandralliesorforthepurposeofestablishingrecords On examination by Royal Enﬁeld or its Authorised Dealer Service Centre if the motorcycle shows that any of theconditionsstipulatedintheOwner smanualwithregardtouseandmaintenancehavebeenviolated The motorcycle has been run on adulterated leaded fuel or lubricant other than those speciﬁed by Royal Enﬁeld in the Owner s manual or ...

Page 102: ...e activities carried out on the motorcycle during the tenure of the emission warranty are not enteredinthelogbook Always get your motorcycle checked to meet the emission regulations through an authorised emission checkingcentre Alwayscarryavalid PollutionUnderControl certiﬁcatewithyou asandifapplicablebylaw 100 EMISSION CONTROL SYSTEM WARRANTY Royal Enﬁeld All New Classic 350 ...

Page 103: ...l EnﬁeldAuthorisedServiceCentre UseonlyUnleadedpetrol 91RONorhigher fromreputedfuelpumps Ensurethefuelusedisnotadulterated Usecorrectsparkplugasrecommendedintheowner smanual Uselubricantsasperrecommendationsgivenongrade brandintheowner smanual EMISSION CONTROL SYSTEM WARRANTY Royal Enﬁeld All New Classic 350 ...

Page 104: ...rranty period shall begin either on the date the motorcycle is delivered to the ﬁrst retail purchaser OR from theﬁrstdatethemotorcycleisusedasademonstratorORasadisplayand ortrialmotorcycle 1 Failures which may arise as a result of misuse alterations accidents OR non performance of routine maintenance asspeciﬁedintheOwner sManual 2 Replacing removing OR modifying any portion of the EVAPORATIVE EMIS...

Page 105: ...act distance covered cannot be determined 5 Normalagingofpartssuchasfuelhoses vaporhoses gasketsandrubbercomponents It is recommended that the routine maintenance of the motorcycle be carried out at speciﬁed intervals and any maintenance to the evaporative emission control systems should be performed only by an Authorised Royal Enﬁeld ServiceCentreandusingonlygenuineRoyalEnﬁeldspareparts EVAPORATI...

Page 106: ...e 15000 km 18 Months 5 5th Paid Service 20000 km 24 months 6 6th Paid Service 25000 km 30 months 7 7th Paid Service 30000 km 36 months Cost of parts lubricants ﬁlters and other consumables are chargeable to the customer on their respective service activities ReferthePeriodicmaintenancechartfortherespectiveserviceactivities Labourisfreeforthisservicesalone SERVICE MAINTENANCE RECORD Royal Enﬁeld Al...

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Page 108: ...Part No RAM00347 A Edition September 2021 ...

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Royal Enfield All New Classic 350, Owner'S Manual

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