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MAINTENANCE

31

F 050761L

HOW TO REPLACE THE MOTION DRIVE BELT

REMOVAL

1. Remove the mower housing. See the instructions on 

“

How To

Remove The Mower Housing

”

.

2. Remove the 

mid idler pulley

.

3. Disconnect the 

idler spring

 (Figure 35).

4. Remove the

 idler pulley

 and 

spacer

(Figure 35).

5. Remove the 

V idler pulley 

and

spacer.

6. Remove  the 

motion  drive  belt

  from  the 

drive  pulley 

(Figure 35).

7. To remove the 

motion drive belt

 from the 

stack pulley

, pull the

front  end of the  belt under the 

stack pulley

 and then  back

between the stack pulley and the 

steering plate

 (Figure 33).

8. Remove the 

access panel

 (Figure 34).

9. Remove  the  two 

screws

  that  attach  the 

steering  shaft

assembly

 (Figure 34). Raise the steering wheel and 

steering

shaft assembly

. Pull the 

motion drive belt

 under the 

steering

shaft assembly

.

10. Remove the 

motion drive belt

. A correct replacement part or

assistance is available from an Authorized Service Center in

your area.

INSTALLATION

1. Slide the

motion drive belt

 between the 

stack pulley

 and the

belt guides 

(Figure 33). Install the 

motion drive belt

 on the

top pulley of the 

stack pulley

. Make sure the 

“

V

”

 side of the belt

is against the pulley.

2. Push the 

motion drive belt

 through the opening between the

steering plate

 and the engine plate.

3. Install the end of the 

motion drive belt

 around the 

drive pulley

(Figure 35).

4. Put the 

motion drive belt

 around the 

V idler pulley

. Install the

motion drive belt, V idler pulley 

and

spacer

.

5. Put the belt around the 

idler pulley

. Fasten the 

idler pulley

 and

spacer

 with the hex nut. Make sure the flat side of the belt is

against the

idler pulley

. Also, make sure the belt is not twisted.

6. Connect the 

idler spring

 (Figure 35).

7. Install the 

mid idler pulley

.

8. Check the routing of the motion drive belt (Figure 35). Make

sure the 

motion drive belt

 is installed correctly on the 

idler

pulleys 

and inside all 

belt guides.

9. Attach the 

steering shaft assembly

 to the steering plate with

two screws (Figure 34).

10. Attach the 

access panel 

(Figure 34).

11. Before you use the unit, check the adjustment of the clutch. See

the instructions 

“

How To Check And Adjust The Clutch

”

.

12. Install the mower housing. See the instructions 

“

How To Install

The Mower Housing

”

.

Motion

Drive

Belt

Figure 33

FRONT

Stack Pulley

Steering

Plate

Belt Guides

Figure 34

Screw

Steering Shaft

Assembly

Motion Drive

Belt

Access Panel

Stack Pulley

Motion Drive Belt

Drive Pulley

Figure 35

Belt Guide

V Idler Pulley

Idler Spring

Belt Guide

V Idler Pulley

Idler Pulley

Spacer

Idler Spring

Spacer

Mid Idler Pulley

Summary of Contents for Clipper 425621x108A

Page 1: ...F 050761L Owner s Manual model 425621x108A...

Page 2: ...manship Claims are limited to making good or replacing any part found defective by the manufacturer or his agent The warranty period shall apply from the date of purchase for a period of 12 months for...

Page 3: ...oline Service the air cleaner regularly Change oil regularly Use 10W 30 oil in summer Tune up the engine regularly Keep equipment in efficient operating condition Dispose of used engine oil properly S...

Page 4: ...them 1 Keep children out of the mowing area and in the watchful care of another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind an...

Page 5: ...ver let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator t...

Page 6: ...ectly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully You...

Page 7: ...r empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement par...

Page 8: ...ments or repairs without stopping the engine Disconnect the spark plug wire On or near roads watch out for traffic Direct discharge away from roads When mowing avoid areas where traction is unsure Loo...

Page 9: ...wn Objects Keep Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away F...

Page 10: ...rator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fastener...

Page 11: ...a support block of wood under the tractor 2 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle 3 Fasten each front wheel with washer washer and cotter pin...

Page 12: ...ting Hole Seat Hinge A B HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows A 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the...

Page 13: ...nce Free Battery HOW TO CHARGE THE MAINTENANCE FREE BATTERY WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosio...

Page 14: ...ral minutes IMPORTANT This unit is equipped with an internal combustion engine and must not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exh...

Page 15: ...engine running turn the key to the position for the lights IGNITION SWITCH Use the ignition switch to start and stop the engine AUTOMATIC DRIVE DISCONNECT Use the auto matic drive disconnect located u...

Page 16: ...gger move the throttle control to the FAST position For maximum charging of the battery and for a cooler running engine and transmission operate the en gine in the FAST position 2 For transport and to...

Page 17: ...y remove your foot from the speed control pedal The speed control pedal will automatically return to the NEUTRAL position 2 When the unit stops slowly move the speed control pedal to the desired direc...

Page 18: ...r the mower housing and back to raise the mower housing Figure 11 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE...

Page 19: ...the unit always select a safe speed HOW TO OPERATE THE UNIT ON HILLS WARNING Do not ride up or down slopes that are too steep to back straight up Never ride the unit across a slope See the Slope Guide...

Page 20: ...ver use engine cleaner or carburetor cleaner in the fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under t...

Page 21: ...lade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown...

Page 22: ...rnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The...

Page 23: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 14 WARNING Always keep the...

Page 24: ...e belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control to the DISENGAGE posi...

Page 25: ...connect the clutch link from the idler arm Figure 19 3 Align the hole in the brake lever with the hole in the frame Hold the brake lever in place with a 1 4 inch 6 mm pin or bolt Figure 20 4 Rotate th...

Page 26: ...e red cable WARNING The battery contains sulfuric acid which is harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water 1 Disconnect the black cable from the neg...

Page 27: ...the fuel filter or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 24 Replace the old filter wit...

Page 28: ...lt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration...

Page 29: ...m starting by accident 1 Remove the gauge wheels Figure 27 2 Mow a short distance on a flat level area to check the level of cut and the height of cut Look at the height of cut position number on the...

Page 30: ...osition 5 Loosen the left and right adjuster knobs Figure 31 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift...

Page 31: ...the motion drive belt through the opening between the steering plate and the engine plate 3 Install the end of themotion drive belt around the drive pulley Figure 35 4 Put the motion drive belt around...

Page 32: ...rive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left...

Page 33: ...ke sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 38 2 Mount the square key in the key slot See Figure 38 3 Make sure the valve...

Page 34: ...ing parts 1 Move the lever for the blade rotation control to the ENGAGE position 2 Clean the top of the mower housing 3 Move the lever for the blade rotation control to the DISENGAGE position 4 Again...

Page 35: ...1 Replace the spark plug 2 Clean the air filter 3 Adjust the carburetor 4 Adjust the throttle control 5 Drain the fuel tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a de...

Page 36: ...761L CHASSIS HOOD 43 44 46 16 16 16 16 47 48 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 21 22 23 32 33 34 35 31 36 37 38 16 40 16 16 45 2 50 70 39 42 49 41 16 52 59 56 26 28 27 54 53 55 51 62...

Page 37: ...w 32 26x238 Screw 33 1001491 Bearing Steering 34 1001594E700 Dash 35 26x201 Screw 36 093007E700 Panel Access 37 095318E700 Support Dash 38 1001270E701 Bracket Rear Hanger 39 094085E700 Support Left Gr...

Page 38: ...x108A 38 F 050761L DRIVE ASSEMBLY 1 1 1 1 1 55 2 4 5 6 7 8 9 9 10 11 12 14 15 16 17 18 21 22 23 24 19 20 19 29 30 28 27 26 25 16 35 31 33 32 34 36 57 28 38 34 49 50 55 39 56 39 40 42 41 46 43 44 45 53...

Page 39: ...8 26x216 Screw 29 1001234 Z Rod Control 30 092132 Z Nut Adjusting 31 015x84 Nut Centerlock 32 030x20 Pin Cotter 33 017x48 Washer 34 165x92 Spring Extension 35 17x148 Washer 36 1001086 Z Arm Disconnect...

Page 40: ...PARTS MODEL 425621x108A 40 F 050761L STEERING 2 4 5 6 7 8 9 10 11 12 15 6 13 30 30 30 17 18 30 14 30 19 16 26 24 21 22 23 25 27 24 25 22 23 28 29 25 25 30 33 35 36 19 31 31 32 38 20 20 37 40 39 34 1 3...

Page 41: ...Bolt 19 030x49 Pin Cotter 20 690150 Bearing 21 094576E701 Spindle Assembly Left 22 01x111 Bolt 23 17x104 Washer 24 017x53 Z Washer 25 015x84 Nut Flange 26 1001460E701 Axle Assembly 27 095329E701 Drag...

Page 42: ...8A 42 F 050761L MOWER HOUSING SUSPENSION 1 2 3 4 5 6 7 8 14 14 9 10 11 12 12 11 13 14 15 16 17 18 19 20 20 21 22 22 23 24 24 24 25 25 11 15 27 26 26 24 25 15 33 34 36 37 32 32 38 31 24 30 25 41 43 15...

Page 43: ...8E701 Bracket PTO 18 165x119 Spring 19 690394E701 Crank PTO 20 690212E701 Link Lift 21 690122E701 Link Lift Handle 22 17x168 Washer 23 017x57 Washer 24 0031x4 Pin Hair 25 017x91 Z Washer 26 002x85 Bol...

Page 44: ...6 17 18 23 22 9 19 8 20 5 21 23 23 24 12 27 25 24 28 22 5 26 5 24 21 20 52 8 19 5 22 11 10 17 13 47 9 14 29 5 33 31 32 30 22 22 5 33 55 32 53 50 51 50 51 53 54 33 33 32 5 44 42 42 34 43 41 36 37 38 39...

Page 45: ...rake 29 166x42 Spring 30 094191E701 Bracket Suspension 31 092426E701 Plate 32 015x88 Nut Flange 33 002x53 Bolt Carriage 34 1001200 Mandrell Housing 35 690539E701 Bracket Suspension 36 690411 Adapter B...

Page 46: ...REPAIR PARTS MODEL 425621x108A 46 F 050761L ENGINE MOUNT 1 6 7 8 9 10 11 12 13 14 15 15 21 22 22 21 2 3 4 5 26 30 31 9f 9a 9d 9b 9b 9c 23 23 9e 32...

Page 47: ...fler 9b 091309 Gasket Muffler 9c 095207 Adapter Muffler 9d 06x103 Screw Adapter 9e 009x59 Bolt Muffler 9f 092378 Lock Screw 10 0025x7 Bolt Engine Mount 11 690439 Z Stack Pulley Assembly 12 019x35 Lock...

Page 48: ...REPAIR PARTS MODEL 425621x108A 48 F 050761L ELECTRICAL SYSTEM MAIN HARNESS 250x112 SEAT 250x67 LIGHT 250x92 1 2 3 4 5 6 8 9 7 10 11...

Page 49: ...itch Ignition 1001304 Key Ignition 091489 Nut Hex 091488 Cap Ignition 4 1001575 Switch Limit 5 302031 Fuse 407078 Holder Fuse 6 1002004 Solenoid 26x229 Screw Mounting 15x116 Locknut 7 024x32 Cable Bat...

Page 50: ...50 F 050761L...

Page 51: ...31 Mower Drive 32 Blade 23 Blade Rotation Control 24 Clutch 25 Drive Brake 26 Filter Fuel 27 Fuse 34 Headlight 34 Install Wheels 33 Lubrication 27 Mower Housing Clean 34 Install 28 Level 30 Remove 28...

Page 52: ...52 F 050740L...

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