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VERTICAL CONTACT TOASTER

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P/N 1010807 Rev. I 06/12

A.J. Antunes & Co.

REPLACEMENT PARTS (continued)

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Summary of Contents for VCT-1000

Page 1: ...L CONTACT TOASTER Models VCT 1000 Owner s Manual MANUFACTURING NUMBERS 9210700 9210702 9210704 9210705 9210706 9210708 9210709 9210710 9210712 9210714 9210716 9210720 9210722 9210727 C T I S L US E D A S D L I S T E CM O I N NIT A T ...

Page 2: ...it arrives damaged contact the carrier imme diately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the responsibility of the purchaser and are NOT covered under warranty The warranty does NOT extend to Damages caused in shipment or damage as result of improper use Installation of electrical service Normal maintenance as outlined in this m...

Page 3: ...stance If you experience any problems with the installation or operation of your unit contact your local Roundup Authorized Service Agency Fill in the information below and have it handy when calling your Authorized Service Agency for assistance The serial number is on the specification plate located on the rear of the unit Purchased From Date of Purchase Model No Serial No Mfg No Refer to the ser...

Page 4: ...e the use of chemical products These chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The toaster should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded recep ...

Page 5: ...0 2600 3455 12 5 14 4 50 VCT 1000HC 9210712 220 240 1775 2125 8 07 8 85 50 Model Mfg No Description Configuration VCT 1000CF 9210700 9210706 9210716 9210722 5 15P 15 Amp 120 VAC Non locking Assembly Only WHT BLK GRN VCT 1000CV 9210702 9210708 9210709 9210714 9210720 9210727 6 20P 20 Amp 250 VAC Non locking Assembly Only VCT 1000HI 9210704 9210705 9210710 IEC 309 16 Amp 250 VAC Pin Sleeve Assembly ...

Page 6: ...VERTICAL CONTACT TOASTER 6 P N 1010807 Rev I 06 12 A J Antunes Co Dimensions SPECIFICATIONS continued 10 3 4 237 1 mm 20 5 16 516 0 mm 23 7 32 590 0 mm 22 11 16 576 2 mm 9 3 4 248 0 mm ...

Page 7: ...actory has pre installed a Release Sheet over the Platen Figure 1 Verify that it is properly in place before proceeding 1 Install the Bun Feeder Figure 1 and Bun Chute Figure 2 NOTE Make sure Heat Shield Assembly is prop erly seated and engages the Conveyor Interlock Safety Switch see Figure 1 The conveyors will not rotate unless the Heat Shield is in place and correctly engages the Conveyor Inter...

Page 8: ...sion Control Knobs back to their normal settings and reinstall the Heat Shield and Bun Feeder INSTALLING OPTIONAL ROLLER TENSIONERS 1 Ensure that the power if off the power cord is unplugged and the unit is cool 2 Remove the Bun Feeder and Heat Shield and set the Bun Thickness Compression Knobs to 6 and 6 Figure 7 3 Open the Conveyor Cover s 4 Install the Tensioner Assembly Make sure the spacers a...

Page 9: ...a qualified electrician Do NOT use an extension cord with this appliance The toaster should be grounded according to local electrical codes to prevent the possibility of electri cal shock It requires a grounded receptacle with separate electrical lines protected by fuses or cir cuit breaker of the proper rating Check with a qualified electrician if you are unsure if the appliance is properly groun...

Page 10: ...cal power to the heater if the unit overheats To reset this control allow 10 15 minutes for the unit to cool down Remove the Protective Cap and fully press the Reset Button located at the rear of the unit Figure 6 If the unit requires continuous resetting contact your Authorized Service Agency CONVEYOR INTERLOCK SAFETY SWITCH A Conveyor Interlock Safety Switch is located on top of the unit under t...

Page 11: ... may result in damage to the unit and loss of warranty coverage 8 Close the front Conveyor Cover open the rear Conveyor Cover and clean the Belt Wrap if used or Conveyor Belt Chain as described in Step 7 9 Close the rear Conveyor Cover and reinstall the Heat Shield Then plug in the power cord turn the unit on count 10 seconds then turn the unit off and unplug the unit This will allow the uncleaned...

Page 12: ... set the Bun Thickness Compression Knobs back to their normal settings and reinstall the Heat Shield and Bun Feeder CA UT ION INCORRECT CORRECT Figure 10 Installing Belt Wrap Figure 11 Aligning Belt Teeth Belt Wrap Pin Upper Support Rod Lower Support Rod CAUTION Position the Belt Wrap inside the upper and lower yel low support rods or damage to the unit may occur CAUTION Align the ends of the Belt...

Page 13: ... may be used NOTE There are two small 1 2 links on each side of the Conveyor Belt Chain The rest are large 3 4 links 10 Remove one 1 2 link from the belt 11 Reassemble the Conveyor Belt Chain onto the sprockets as described in Replacing Conveyor Belt Chains 12 Measure the gap again to ensure it is not too tight 13 Check the opposite side of the toaster using the same steps NOTE If the Conveyor Bel...

Page 14: ...re 14 using a U S Nickel 2 The space between the inner Conveyor Cover and bottom of the Tensioner wheel should be 13 16 2 1 cm or the height of a U S Nickel 3 Adjust or replace any damaged ones as recommended REPLACING THE ROLLER TENSIONERS 1 Remove the acorn nuts and old Roller Tensioner Assembly Figure 15 2 Replace Tensioner Assembly and reassemble 3 Make sure the spacers are placed inside the T...

Page 15: ...ance person or Authorized Service Agency for service Inoperative Platen Inoperable Thermostat Platen is hot but Conveyor Belt Chains do not rotate Heat Shield not installed Install Heat Shield Figure 2 Conveyor Safety Interlock Switch not activated by the Heat Shield Re install the Heat Shield correctly so that the Heat Shield applies appropriate pressure on the Conveyor Safety Interlock Switch Sp...

Page 16: ...p time is too fast Bun Thickness Compression Knobs set improperly Measure bun thickness and set Bun Thickness Compression Knobs correctly Figure 7 Wiring problem Contact your maintenance person or Authorized Service Agency for service Inoperable Thermostat Conveyor Drive Motor inoper able or incorrect conveyor motor installed in toaster Product is getting stuck or Conveyor Belt Chains stop when pr...

Page 17: ...L POWER BLOCK CORD WHT BLK WHT INTERLOCK SWITCH BLK WHT WHT BLK 60 Hz 50 Hz HI LIMIT THERMOSTAT INDICATOR LIGHT 18 GA AWM 105 C BLK BRN WHT BLU GRN GRN YEL 16 GA TFE 200 C PLATEN HEATER UNLESS OTHERWISE SPECIFIED NOTE ALL WIRES TO BE 14 GA AWM 105 C THERMOSTAT MOTOR 50 Hz 16 GA AWM 105 C 14 GA TFE 200 C Pictorial Wiring Diagram VCT 1000 ...

Page 18: ...7 Rev I 06 12 A J Antunes Co REPLACEMENT PARTS Idler Sprocket Front Drive Sprocket Temperature Control Thermostat Drive Motor Assy Power Switch Fan Blade Hi Limit Control Rear Drive Sprocket Drive Chain Interlock Switch Parts Identification ...

Page 19: ...N 1010807 Rev I 06 12 VERTICAL CONTACT TOASTER A J Antunes Co REPLACEMENT PARTS continued CA UT ION 3 3 8 35 10 44 64 52 38 76 34 48 33 66 83 39 45 81 86 82 77 33 91 92 optional use only with 93 93 93 95 94 ...

Page 20: ... P N 1010807 Rev I 06 12 A J Antunes Co REPLACEMENT PARTS continued 21 70 87 17 19 70 20 61 57 50 72 12 12 62 17 70 54 72 18 19 17 23 17 70 16 80 75 70 25 74 42 36 67 67 70 42 67 67 53 23 67 46 22 58 84 43 11 24 32 39 28 36 83 57 ...

Page 21: ...21 P N 1010807 Rev I 06 12 VERTICAL CONTACT TOASTER A J Antunes Co REPLACEMENT PARTS continued 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 85 76 83 2 9 ...

Page 22: ... Cover End Housing 1 36 2100133 Knob Thermostat Control 1 37 0021170 Weldment End Housing 1 38 7000249 Release Sheet Pack of 3 7000250 Release Sheet Pack of 10 39 0021194 Weldment Control Housing 1 40 7000121 Slide Rail Kit Incl Two Slide Rails 2 for Tensioners 41 0021207 Conveyor Cam 2 42 7000176 Thermocouple Retainer Kit 2 43 4030332 High Limit Control 1 44 0400251 Strain Relief 1 0400315 Strain...

Page 23: ...ems Below a 0011552 End Housing Cover Assy 1 b 0011573 Idler Shaft Assembly 1 c 0021320 Roller Weldment 1 d 0500464 Retainer Bearing 1 e 0503987 Pan Butter 1 f 1001047 Label Dial Compression 1 g 1010773 Instruction Sheet not shown 1 h 2120107 Spacer Aluminum 1 i 3080162 8 32 x 1 1 4 Screw not shown 1 Item Part No Description Qty a b c d e f h i 1 7000238 Butter Wheel Kit Includes Items Below a 002...

Page 24: ...eding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest authorized service age...

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