Section 5 Operating Instructions
S7M / S8M Manual
www.rottlermfg.com
5-8
Special Toolholder and Insert
7202X
Holder Assembly, Fly Cutter Tool 3/8” (9.525mm) IC (for use with special insert for aluminum cylinder
heads with pre-combustion chamber and cast iron heads with soft precups like Land Rover) for use with
7202Z insert only
7202Z
Round Insert, 3/8” gold coated for aluminum cylinder heads with pre-combustion chamber and cast iron
heads with soft pre-combustion chambers like Land Rover). Use in 7202X tool holder only. RPM speeds
with 14” cutter range from 450-550 RPM and with a 16” cutter, 400-500 RPM.
One Insert
Two Inserts
Set within .0015” - .0003
Two Inserts
Set within .0001”
RPM 1000
Feed Rate .002” Per Rev
12 rms
12 rms
10 rms
RPM 1000
Feed Rate .005” Per Rev
20 rms
20 rms
15 rms
RPM 1000
Feed Rate .010” Per Rev
30 rms
30 rms
25 rms
RPM 1000
Feed Rate .020” Per Rev
60 rms
60 rms
40 rms
RPM 1000
Feed Rate .030” Per Rev
90 rms
90 rms
60 rms
Summary of Contents for S7M
Page 2: ......
Page 4: ......
Page 8: ...Section 1 Introduction S7M S8M Manual www rottlermfg com 1 4 ...
Page 17: ...Section 2 Installation S7M S8M Manual www rottlermfg com 2 8 ...
Page 18: ...Section 2 Installation S7M S8M Manual www rottlermfg com 2 9 ...
Page 38: ...Section 5 Operating Instructions S7M S8M Manual www rottlermfg com 5 9 ...
Page 57: ...Section 6 Maintenance S7M S8M Manual www rottlermfg com 6 17 Pneumatic Control Diagram ...
Page 66: ...Section 6 Maintenance S7M S8M Manual www rottlermfg com 6 26 ...
Page 68: ...Section 7 Troubleshooting S7M S8M Manual www rottlermfg com 7 2 ...
Page 71: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 2 Pneumatic Assembly ...
Page 72: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 3 Electrical Enclosure ...
Page 74: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 5 Upper Housing ...
Page 76: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 7 Spindle Base Front Section ...
Page 77: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 8 Inner Outer Spindle Assembly ...
Page 78: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 9 Spindle Base Bushings ...
Page 79: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 10 Spindle Base Assembly ...
Page 80: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 11 Left Ballscrew Support ...
Page 81: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 12 Right Ballscrew Support ...
Page 82: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 13 Home and Limit Switches ...
Page 83: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 14 Pendant Assembly ...
Page 84: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 15 Spindle Base ...
Page 85: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 16 Chip Shield 14 16 ...
Page 86: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 17 14 Fly Cutter ...
Page 87: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 18 Chip Chute ...
Page 89: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 20 Riser Set ...
Page 90: ...Section 8 Machine Parts S7M S8M Manual www rottlermfg com 8 21 Air Diagram ...
Page 92: ...Section 9 Options S7M S8M Manual www rottlermfg com 9 2 ...
Page 94: ...Section 10 Material Data Safety Sheets S7M S8M Manual www rottlermfg com 10 2 ...
Page 95: ...Section 10 Material Data Safety Sheets S7M S8M Manual www rottlermfg com 10 3 ...
Page 96: ...Section 10 Material Data Safety Sheets S7M S8M Manual www rottlermfg com 10 4 ...