background image

Gearbox ILG/D 

 

manual 

Rotork Gears bv 

6

achieved, loosen the stopscrew-open (see figure 3). Continue turning the handwheel until the valve is fully 
open

.  

6.

 

Turn the stop-screw back into the gearbox until blocked (handtight). Secure the stopscrew–open with the 
counternut. 

7.

 

Close the valve completely with the handwheel.  

8. 

Pull the knob outwards (1) and  turn the handle (clockwise) until knob falls back into its locked-position 
(3). 

 

9.

 

Adjustment completed. The gearbox is now ready for manual or automatic operation

 

10.

 

Prior to mounting an actuator, 

a.

 

adjust the stopscrews. 

b.

 

position the driveshaft (see figure 4) in top of the gearbox. 

c.

 

make sure the actuator is in closed position.  

 

 

 

 

 

Figure 4 : Driveshaft example from an ILG/D gearbox 

 
 

4. 

Operating  

 
The ILG/D is a manual declutchable override quarter turn gearbox for double acting pneumatic or electric 
actuators. 
For maximum allowable input- and outputtorque, refer to table 1.  
 
The gearbox is delivered in automatic mode: valve-operating by actuator.  
 
1.

 

The gearbox is manually operated by handwheel. 

2.

 

Prior to manual operation, the gearbox has to be put into manual mode. To achieve this, refer to figure 5 
and follow the next points : 

i.

 

Pull the knob outwards (1). Secure the knob in this position. 

ii.

 

Turn the handle counter clockwise (2) and release the knob. Continue turning the handle until the knob 
falls back into locking position (3).  

NB 

When the handle can not be fully turned over ±90°, turn the handwheel slightly. Continue turning the 
handle until full engagement is achieved (knob returns to start position). 

iii.

 

The gearbox is ready for manual operation. 

Summary of Contents for ILG/D 100

Page 1: ...MANUAL FOR INSTALLATION AND OPERATING for gearbox model ILG D 04 2011...

Page 2: ...x ILG D manual Rotork Gears bv 2 1 Preface 3 1 1 Technical data 3 1 2 Handling and safety precautions 3 2 Installation mounting to the valve 4 3 Adjustment of the stopscrews 5 4 Operating 6 5 Maintena...

Page 3: ...F07 26 250 ILG D 600 F07 F10 F12 F07 F10 F14 60 750 ILG D 900 F10 F12 F14 F10 F12 F14 125 1450 ILG D 1500 F12 F14 F16 F10 F12 F14 F16 160 2485 ILG D 2400 F14 F16 F12 F14 F16 188 3390 ILG D 5000 F16 F2...

Page 4: ...allowable input and output torque refer to table 1 This manual describes the installation of the gearbox and its parts The intention of the ILG D gearbox is to operate the valve in case of a failing a...

Page 5: ...er 3 3 Adjustment of the stopscrews The gearbox is mounted on top of the valve see installation 1 In case of a pneumatic actuator be sure the actuator depressurised 2 Put the gearbox in the manual mod...

Page 6: ...xample from an ILG D gearbox 4 Operating The ILG D is a manual declutchable override quarter turn gearbox for double acting pneumatic or electric actuators For maximum allowable input and outputtorque...

Page 7: ...laced see chapter installation for dismounting Return the gearbox to your supplier for repair 7 When you do the repair in house all replacement parts must be obtained from the manufacturer to assure p...

Page 8: ...of turns to open close 5 Maintenance Under normal conditions the gearbox is maintenance free The Rotork Gears ILG D gearboxes can be used at ambient temperatures from 20 to 120 C Other temperature ran...

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