Roto-Mix Roto-Spread 532-16B Operation And Parts Manual Download

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532-16

MANURE SPREADER

TRAILER UNIT

OPERATION AND PARTS MANUAL

ROTO-MIX LLC

2205 E. Wyatt Earp

PO Box 1724

Dodge City, Kansas 67801

(620) 225-1142

©Roto-Mix 2006

441938

201

Printed in U.S.A.

Summary of Contents for Roto-Spread 532-16B

Page 1: ...Page 532 16B MANURE SPREADER TRAILER UNIT OPERATION AND PARTS MANUAL ROTO MIX LLC 2205 E Wyatt Earp PO Box 1724 Dodge City Kansas 67801 620 225 1142 Roto Mix 2006 441938 11 2018 Printed in U S A ...

Page 2: ...ior to use The Guarantee appears in the front of this book along with the Registration and Inspection Certificate For information on ordering repair parts refer to the Repair Parts section at the back of this book The serial number plate is located on the drivers side lower front of the main frame This number should be recorded on the Registration and Inspection Certificate for your reference and ...

Page 3: ...rdance with the instructions provided in the Operator s Manual ROTO MIX recommends that you keep records and receipts you may be asked to prove that maintenance instructions have been followed Operation It is the customer s responsibility to operate the equipment only for the purpose for which it was designed and in accordance with all safety and operational recommendations contained in the Operat...

Page 4: ... 12 Optional Equipment 12 Principle of Operation 12 13 Pre Operation Check List 14 Highway and Transport Operation 14 Operation 15 Loading 16 Unloading 17 Storage and Cleaning 17 Maintenance 19 Lubrication 19 Bearings 19 Drive Chain Planetary Gearbox 19 Hydraulic System 20 Adjustments 20 Sliding Gate Scrapers 20 Rear Gate Scrapers 21 Rear Gate Scrapers 21 Drive Chain Slack 21 Adjust Spread Pattern...

Page 5: ... hazardous situation that if not avoided will result in death or serious injury Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are READ ALL SIGNS ON THE MACHINE AND IN THIS MANUAL REPLACE ANY LOST OR DAMAGED SIGN BY ORDERING THE PART NUMBERS SHOWN ON THE SAFETY DECAL PAGE Decal A 440827 Decal C 440801 Decal D 441657...

Page 6: ...machinery or perform service to read and understand the safe operating practices and safety precautions in this manual Before starting tractor engine be sure pto shields turn freely Do not operate until all shields covers and guards are in place Do not allow children or inexperienced persons to operate this machine Keep hands feet and clothing away from power take off shaft Loose or floppy clothin...

Page 7: ... transporting across fields Avoid the edges of ditches or gullies and steep hillsides Use caution when traveling over uneven terrain and when approaching stops Keep transmission in gear when traveling downhill Keep tractor master shield and drive line shields in place at all times Avoid overhead wires or other obstacles Contact with overhead lines could cause serious injury or death Highway travel...

Page 8: ...700 40 22 5 heavy duty floation tires should be inflated to 85 PSI Be certain all moving parts on attachments have come to a complete stop before attempting to perform maintenance Before entering mixing chamber or servicing spreader disconnect main power source and lock the dis connect device in off position to prevent accidental start up Do not work under a spreader without supporting with suitab...

Page 9: ...t position before you remove the backing paper C Remove the smallest portion of the split backing paper D Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place E Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place F Small air pockets can be pierced with a pin and smoothed out using th...

Page 10: ...ed 163 1 2 Unload Speed Time Variable Discharge Height 55 1 2 Spread Coverage 12 to 30 Recommended PTO HP 150 Minimum Beater Drive PTO Driven Double Pump Driving 2 High Torque Motors Belt Drive Rear Gate Uses Tractor PTO Hydraulics Belt Drive Speed Regulated by an Adjustable Flow Control Valve Beaters Two 35 Diameter High Speed Vertical Beaters with Spinners and Double Flighting 300 RPM 1000 PTO R...

Page 11: ... 40 HYD MOTOR 17 1 2 24 1 4 HITCH 129 SLIDING GATE 139 SCREEN 55 1 2 DISCHARGE 89 15 79 110 OVERALL SPECIFICATIONS 532 16B TRAILER DIMENSIONAL DATA All Dimensions Specifications are Approximate and Subject to Change Without Notice Page 11 ...

Page 12: ... pulley and on the lower side is connected to a drive chain At the front of the spreader this chain is driven by a hydraulic motor driving a planetary gear box and sprocket that is powered by the tractor hydraulic system Driving the belt toward the rear of the spreader pulls the sliding gate rearward to move the load toward the beaters A manually adjustable flow control in the drive chain motor ci...

Page 13: ...lic system and started and stopped by the tractor spool valve for the port to which this motor is connected It is recommended that the hoses be connected to the tractor so pulling the spool valve lever back starts the gate rearward and pushing the valve lever forward returns the gate to the front The gate can be stopped by moving the spool valve lever to the neutral detent Make it a habit to conne...

Page 14: ...ntenance safety instructions included in this manual 7 Check to see that no obstructions are present in the spreader prior to start up 8 Be sure that there are no tools lying on or in the spreader 9 Do not use the unit until you are sure that the area is clear especially children and animals 10 The ball valve in the suction line must be open prior to engaging PTO handle parallel with valve housing...

Page 15: ...ghway during daylight and night time transport 9 The use of flashing amber lights is acceptable in most localities However some localities prohibit their use Local laws should be checked for all highway lighting and marking requirements 10 The spreader does not have brakes Towing the spreader must be done safely The ASAE American Society of Agricultural Engineers specifies that the towing vehicle ...

Page 16: ...transporting on roadways 4 Load the spreader The moisture content will determine how full it can be loaded See SPECIFICATIONS for capacity Solid manure can generally be loaded level to slightly heaped High moisture slurries are heavier and loading may be limited TRACTOR HOOKUP See figure 4 1 Back tractor so draw bar aligns with spreader hitch Put tractor in PARK set park brake and turn off engine ...

Page 17: ...f before dismounting 2 Place wheel chocks in front and in back of two spreader wheels on opposite sides to prevent the spreader from rolling after the tractor is unhooked 3 Remove the PTO drive shaft yoke from the splined tractor PTO shaft Unhook the PTO storage chain from the slotted storage bracket and pivot the PTO drive shaft up and into the storage bracket Reconnect the storage chain in the s...

Page 18: ...e beaters winged pulley sliding gate chain drive and rear gate Remove accumulation in confined areas or pockets that trap manure 6 Avoid directing high pressure spray directly on bearings seals and flow control valve 7 Keep high pressure spray moving on painted surfaces Sustained spray on cracks or scratches in paint can result in paint peeling 8 Allow machine to dry 9 Lower rear gate completely d...

Page 19: ...embly Grease every 8 hrs of operation with one pump See figure 6 2 There is also a zerk at the center of the shaft assembly to grease the telescoping shafts It is accessible through a slot in the guard Grease every 8 hrs of operation with 4 pumps See figure 6 PUT THE TRACTOR IN PARK APPLY THE PARKING BRAKE TURN OFF ENGINE AND REMOVE IGNITION KEY BEFORE CLEANING ADJUSTING LUBRICATING OR SERVICING T...

Page 20: ...nected hoses into a suitable container for proper disposal Always check and refill the reservoir as required when servicing is completed REAR GATE FLASHING See figure 9 1 Swinging gate flashing strips are clamped to both vertical ends of the rear gate frame These strips must bear against the vertical box sides to minimize leakage DRIVE CHAIN PLANETARY GEARBOX See figure 7 Oil Specification Mobil D...

Page 21: ...ty polyethylene scraper bar is clamped to the vertical edges of the sliding gate These scrapers must contact the vertical box walls to clean material 2 To adjust loosen the seven 3 8 bolts clamping the scraper 3 Move the scrapers so they contact against the box wall and retighten bolts DRIVE CHAIN SLACK See figure 11 1 To adjust the floor drive chain run the sliding gate all the way to the rear of...

Page 22: ...Page 22 FIGURE 12 ADJUST SPREAD PATTERN ADJUST HERE ...

Page 23: ...28 Trailer Assembly 3 Trailer Hub Wheel Assembly 32 Beater Assembly 34 Sliding Gate Assembly 36 Rear Gate Assembly 37 Decals 38 PTO Drive Shaft Assembly 39 Hydraulic Pump 40 Hydraulic Tank Chain Motor 41 Hydraulic Valve Block Fittings 42 43 Hydraulic Cylinders Rear Gate 44 Beater Motor Hydraulics 45 Manifold Valve Assembly 46 Wiring Schematic 47 ...

Page 24: ...16 4 15 3 9 10 2 6 11 1 8 13 19 14 20 5 18 18 18 18 5 7 21 12 17 21 7 532 16B SPREADER TRAILER ASSEMBLY Page 24 ...

Page 25: ... 9 401207 HEX NYLOC NUT 7 16 20 5 Pltd 11 10 402507 FLAT WASHER 7 16 SAE 11 11 407043 CHCS 3 8 16 x 1 3 4 5 PLTD 15 12 407142 CHCS 3 4 x 3 5 PLTD 12 13 407414 SHOULDER BOLT 1 D x 4 LG x 3 4 10 THD 1 14 730171 532B 672 BEATER ASSEMBLY 1 15 730174 532B 672 SLIDING GATE ASSEMBLY 1 16 730175 532B REAR GATE ASSEMBLY 1 17 730179 532B SPREADER BOX SUB ASSEMBLY TRAILER 1 18 830235 802 PIVOT PIN W A 4 19 8...

Page 26: ...14 3 37 12 23 24 36 41 38 22 23 8 15 37 3 14 32 24 36 19 25 2 4 4 6 6 26 19 17 8 27 39 17 8 1 28 29 18 35 13 31 5 33 16 9 17 34 40 7 30 20 19 21 20 19 26 10 532 16B SPREADER TRAILER BOX ASSEMBLY Page 26 ...

Page 27: ...20 402006 WASHER SPRING LOCK 3 8 MED PLTD 7 21 402406 FLAT WASHER 3 8 PLTD 4 22 404210 CLIPP PIN 5 32 x 2 94 10 1 23 405604 HHCS 1 4 20 x 1 5 PLTD 8 24 405653 HHCS 3 8 16 x 1 5 PLTD 4 25 405659 HHCS 3 8 16 x 2 1 2 5 PLTD 5 26 407040 CHCS 3 8 16 x 1 5 PLTD 8 27 407121 CHCS 5 8 11 x 2 5 PLTD 4 28 407122 CHCS 5 8 11 x 2 1 2 5 Pltd 4 29 407475 HHCS 3 4 10 x 4 5 PLTD FULL THREAD 1 30 407810 HHCS 8 8 10...

Page 28: ...LOOR 1 2 HDPE UVI 1 2 131616 532B FLOOR R H 1 2 HDPE UVI 1 3 401106 HEX NYLOC NUT 3 8 16 5 PLTD 22 4 402606 FENDER WASHER 3 8 x 1 1 2 PLTD 22 5 407325 ELEVATOR BOLT PLTD 3 8 16 x 1 3 4 22 6 830400 532B SPREADER BOX W A 1 532 16B SPREADER TRAILER Page 28 ...

Page 29: ...Page 29 This page intentionally left blank ...

Page 30: ...28 36 27 1 21 27 36 36 22 2 30 10 20 24 26 11 9 21 26 9 11 22 2 30 11 9 35 27 21 35 35 35 28 1 21 36 7 15 32 4 14 12 15 8 6 5 34 14 38 25 31 16 13 29 19 32 21 17 23 532 16B TRAILER ASSEMBLY Page 30 ...

Page 31: ...00208 HEX NUT 1 2 13 5 PLTD 4 18 400606 HEX JAM NUT 3 8 16 1 19 401105 HEX NUT 5 16 18 NYLOC 5 PLTD 4 20 401108 HEX NYLOC NUT 1 2 13 5 PLTD 1 21 401112 HEX NUT 3 4 10 NYLOC 5 PLTD 12 22 401216 HEX NYLOC NUT 1 8 5 PLTD 2 23 402008 SPRING LOCK WASHER 1 2 PLTD 4 24 405711 HHCS 1 2 13 x 3 1 2 5 PLTD 1 25 405720 HHCS 1 2 13 x 8 5 PLTD 4 26 405790 HHCS 3 4 10 x 5 1 2 5 PLTD 6 27 405794 HHCS 3 4 10 x 7 1...

Page 32: ...18 18 16 16 16 17 17 B A C K O F S P R E A D E R F R O N T O F S P R E A D E R 1 7 2 4 6 5 3 10 13 9 8 15 11 14 12 Page 32 532 16B TRAILER HUB WHEEL ASSEMBLY ...

Page 33: ... SEAL 4 3 8 BORE STEMCO 372 7097 1 8 372309 DUST CAP 20 000 HUB STEMCO 343 4009 1 9 400033 OUTER NUT 3 8 THICK x 2 5 8 ID 1 10 400034 INNER NUT 3 8 THICK x 2 5 8 ID 1 11 400102 LUG Nut Budd RH 3 4 16 10 12 402005 WASHER SPRING LOCK 5 16 MED PLTD 6 13 402904 LOCKING WASHER 1 4 THICK x 2 41 64 ID 1 14 405625 HHCS 5 16 x 1 2 5 Pltd 6 15 407728 STUD BOLT 3 4 x 2 9 16 10 16 750109 TRAILER HUB ASSY RH 2...

Page 34: ...0 20 5 12 21 18 18 15 14 2 2 14 14 23 23 7 7 8 10 8 10 22 28 28 22 30 1 22 24 19 19 22 1 19 29 26 25 14 6 6 9 9 4 4 13 17 532 16B SPREADER BEATER ASSEMBLY Page 34 Used on all spreaders with serial number 410300311 and previous ...

Page 35: ... 5 PLTD 37 15 402408 FLAT WASHER 1 2 MED PLTD 10 16 405653 HHCS 3 8 16 x 1 5 PLTD 4 17 407041 CHCS 3 8 16 X 1 1 4 5 PLTD 16 18 407101 CHCS 1 2 13 X 1 1 4 5 PLTD 10 19 407102 CHCS 1 2 13 x 1 1 2 5 PLTD 8 20 407105 CHCS 1 2 13 x 2 1 4 5 PLTD 8 21 407911 HHCS SERRATED 1 2 13 x 1 5 PLTD 6 22 407913 HHCS SERRATED 1 2 13 x 1 1 2 5 PLTD 16 23 407915 HHCS SERRATED 1 2 13 x 2 5 PLTD 8 24 830301 802 BEATER ...

Page 36: ...28 14 15 3 21 4 6 5 24 29 27 25 1 22 7 11 9 10 17 19 26 17 19 5 24 16 2 18 30 17 13 13 17 4 15 20 17 23 8 22 25 19 17 532 16B SPREADER HEAVY BEATER ASSEMBLY Page 36 Used on spreaders with serial number 410200312 to present ...

Page 37: ...UT THIN 1 1 4 18 UNEF THD EXTRA FINE 2 16 401106 HEX NUT 3 8 16 NYLOC 5 PLTD 16 17 401108 HEX NUT 1 2 13 NYLOC 5 PLTD AN 18 407041 CHCS 3 8 16 X 1 1 4 5 PLTD 16 19 407102 CHCS 1 2 13 x 1 1 2 5 PLTD AN 20 407106 CARRIAGE BOLT 1 2 13 x 2 1 2 LG 8 21 407911 HHCS SERRATED 1 2 13 x 1 5 PLTD 6 22 407913 HHCS 1 2 13 x 1 1 2 SERRATED 5 PLTD 8 23 407915 HHCS SERRATED 1 2 13 x 2 5 PLTD 8 24 409063 SHCS 1 2 ...

Page 38: ...OVER 1 7 131125 UHMW GUIDE BLOCK 2 8 351987 URETHANE STRIPPER 2 1 4 D x 3 LG 2 9 400216 HEX NUT 1 8 5 PLTD 1 10 400616 HEX JAMNUT 1 8 5 PLTD 2 11 402006 WASHER SPRING LOCK 3 8 MED PLTD 6 12 402406 FLAT WASHER 3 8 PLTD 6 13 402416 FLAT WASHER 1 MED PLTD 1 14 405652 HHCS 3 8 16 x 3 4 5 PLTD 6 15 407730 STUD BOLT RIBBED NECK 7 16 20 x 1 3 4 UNF 11 16 407904 HHCS SERRATED 3 8 16 x 1 1 4 5 PLTD 14 17 8...

Page 39: ...SHING SEAL CLAMP 2 2 130440 FLASHING SWINGING GATE 2 3 131098 END GATE LINER 1 4 400119 SERRATED FLANGE HEX NUT 3 8 16 5 PLTD 12 5 400150 TEE NUT 3 8 16 x 5 8 12 6 402406 FLAT WASHER 3 8 PLTD 6 7 407900 HHCS SERRATED 3 8 16 X 3 4 5 PLTD 12 8 407902 HHCS SERRATED 3 8 16 x 1 1 2 5 PLTD 12 9 830371 REAR GATE W A 1 ...

Page 40: ...DECAL DANGER PINCH POINT 4 x 4 1 5 440844 DECAL MADE IN USA 1 6 440931 DECAL GREASE GUN DECAL 10 HOURS 1 7 440939 DECAL ROTO SPREAD 7 1 2 x43 9 16 1 8 440955 DECAL USE E90W GEAR LUBE ONLY 1 9 440956 DECAL USE 10W HYD OIL UNIV TO 4 1 10 440967 DECAL MEMBER FEMA 1 11 440969 DECAL 532 16B ROTO SPREAD 1 12 441301 DECAL CAUTION OPERATE AT 1000 PTO 1 13 441405 DECAL SMV 1 14 441657 DECAL WARNING ESCAPIN...

Page 41: ...41 1 4 338463 Yoke W2400 1 1 2 3 8 KWY 383388 1 5 338450 INBOARD YOKE W2400 019518 1 6 338473 ROLL PIN 10 METRIC 10 x 80 2 7 338486 SHIELD CONE 6 RIB W 2400 365366 2 8 338489 W 2400 BEARING RING SC 25 087276 2 9 338443 CROSS KIT 1 1 4 x 2 7 8 W2400 312410 2 10 338581 W 2400 INNER SHIELD TUBE ROUND 094564 1 11 338580 W 2400 OUTER SHIELD TUBE OVL 056591 1 12 338559 Yoke 1 3 4 20 SPL QD PIN 320671 1 ...

Page 42: ...R 1 2 FP 4 8 368454 90º FLANGE 2 1 2 JIC x 2 FLANGE 1 9 368456 SPLIT FLANGE KIT 2 CODE 61 1 10 400208 HEX NUT 1 2 13 5 PLTD 4 11 402008 SPRING LOCK WASHER 1 2 PLTD 4 12 405720 HHCS 1 2 13 x 8 5 PLTD 4 13 781648 HOSE ASSY 3 8 x 216 LG 1 2 MP 13 16FFORX90S 1 14 781648 HOSE ASSY 3 8 x 218 LG 1 2MP 13 16FFORX90S 1 15 781654 HOSE ASSY 1 2 x 240 LG 13 16FFORX90S 1 2 MP 1 16 781656 HOSE ASSY 1 2 x 130 LG...

Page 43: ...AIGHT ADAPTER 13 16 ORFS x 7 8 MORB 2 7 368423 STRAIGHT ADAPTER 2 1 2 JIC x 2 MP 1 8 368523 BALL VALVE 2 FP 1 9 402006 SPRING LOCK WASHER 3 8 MED PLTD 2 10 402406 FLAT WASHER 3 8 ID x 1 OD 2 11 407818 HHCS METRIC 10mm 1 5 x 80mm 2 12 781643 HOSE ASSY 1 2 x 91 LG 13 16FFORX90S 13 16FFROX 1 13 781644 HOSE ASSY 1 2 x 79 LG 13 16FFORX90S 13 16FFORX 1 14 781664 HOSE ASSY 2 x 30 LG 2 1 2FJX 2 1 2FJX 1 1...

Page 44: ...LIC VALVE BLOCK FITTINGS Page 44 VIEWED FROM TOP RIGHT HAND SIDE 23 23 11 17 10 18 16 22 15 21 18 13 14 12 19 20 15 24 25 6 3 6 17 3 6 2 6 2 22 21 18 16 23 15 19 20 12 16 11 VIEWED FROM BOTTOM LEFT HAND SIDE 15 23 24 ...

Page 45: ...16FFORX 1 13 781646 HOSE ASSY 3 8 x 94 13 16 FFORX90S 9 16FJX 1 14 781647 HOSE ASSY 3 8 x 93 13 16FFORX90S 13 16FFORX 1 15 781648 HOSE ASSY 3 8 x 216 1 2MP 13 16FFORX90S 2 16 781650 HOSE ASSY 1 x 33 1 7 16 FFORX 1 7 16 FFORX90S 1 17 781651 HOSE ASSY 1 x 24 1 7 16 FFORX 1 7 16FFORX90S 1 18 781652 HOSE ASSY 3 4 x 30 1 3 16FFORX 1 3 16FFORX90S 1 19 781654 HOSE ASSY 1 2 x 240 13 16FFORX90S 1 2MP 1 20 ...

Page 46: ... x 8 x 20 1 4 2 2 368009 90 ELBOW 3 8 MP x 9 16 JIC 031 ORFICE 2 3 368022 TEE 9 16 18 JIC UNION 2 4 368033 90º ELBOW 3 8 MP x 9 16 JIC 2 5 781646 HOSE ASSY 3 8 x 94 13 16FFORX90S 9 16FJX 1 6 781647 HOSE ASSY 3 8 x 93 13 16FFORX90S 13 16FFORX 1 7 781658 HOSE ASSY 3 8 x 78 9 16FJX 9 16FJX 2 8 781659 HOSE ASSY 3 8 x 66 9 16FJX 9 16FJX 2 ...

Page 47: ...68190 STRAIGHT ADAPTER 13 16 ORFS x 9 16 MORB 2 3 368417 STRAIGHT ADAPTER 1 7 16 ORFS x 1 1 16 MORB 4 4 368636 TEE 13 16 ORFS SWIVEL RUN 1 5 781642 HOSE ASSY 1 2 x 197 2 13 16FFORX 1 6 781653 HOSE ASSY 1 2 x 33 13 16FFORX 13 16FFORX 1 7 781662 HOSE ASSY 1 x 188 1 7 16FFORX 1 7 16FFORX 2 8 781663 HOSE ASSY 1 x 164 1 7 16FFORX 1 7 16FFORX 2 ...

Page 48: ...500 PSI 1 3 357749 PRESSURE SWITCH N O NASON PRESET 3400 PSI 1 4 362297 PROPORTIONAL FLOW CONTROL CART REMOTE 1 5 362299 RELIEF VALVE VICKERS RV3 10 F 0 36 20 2 6 362348 RELIEF VALVE RV5 10 F G 50 35 EATON 02 164737 2 7 362362 TRAILER MANIFOLD 30 GAL HI DISP PUMP 1 8 362370 PRESSURE SEQUENSE VALVE PSV4 10 F 0 56 33 1 9 368017 90º ADAPTER 1 4 MP x 1 4 FP STEEL 1 10 368651 TEE 1 4 STREET STEEL 1 ...

Page 49: ... BLACK WIRE YELLOW W IRE ORANGE WIRE BLACK JUMPER WIRE 4 1 2 1 3 532 16B TRAILER WIRING SCHEMATIC WITH FLOW CONTROL Page 49 ITEM PART DESCRIPTION QTY 1 357726 REMOTE CONTROL BOX ASSY 1 2 357743 LEVEL SWITCH ACT N6200N 1 3 358418 WIRE HARNESS SPREADER REMOTE 1 4 362362 HI TORQ TRAILER MANIFOLD ASSY MCD 9058 1 ...

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