AC-2000 SE and PLUS
Pig Controllers
Installation Manual
P/N: 110118
Page 1: ...AC 2000 SE and PLUS Pig Controllers Installation Manual P N 110118...
Page 2: ...following cases i if all components of the product are not originally supplied by ROTEM ii the defect is the result of an act of nature lighting strikes electrical power surge or interruption of elect...
Page 3: ...ng 12 4 3 1 AC 2000 Board Layout 12 4 3 2 AC 2000 SE Relays 13 4 3 3 AC 2000 SE High Voltage Wiring Relays 14 4 3 4 AC 2000 SE Terminals 15 4 3 5 AC 2000 SE Low Voltage Wiring Terminals 16 4 3 6 MUX R...
Page 4: ...rdous situations which if not avoided could result in death or personal injury 1 3 Contact Information Rotem Control and Management Email support rotem com URL www rotem com 1 4 Document Information R...
Page 5: ...n EMI filter in front of the inverter according to the specifications provided by the inverter manufacturer Refer to the inverter documentation 2 3 Checking the Battery Level Check the battery once a...
Page 6: ...Amp 50 60Hz Relay Loads 5 0 Amps 250 Volts Fused Analog Inputs 0 11 Volts 10 Milliamps Maximum Analog Output 0 10 Volts Current Limited with 100 Ohm Resistor Digital Inputs 5 ma 5 Volts Dry Contact O...
Page 7: ...perature and sensor shields to earth ground However do not connect communication wire shields which go from one house to another at both ends Connect them at one end only Connection at both ends can c...
Page 8: ...elay normally serves as an alarm relay It is also fused with a 5 ampere 250 volt slow blow fuse and can serve as an ordinary relay oNC Normally closed contact oCom Common contact oNO Normally open con...
Page 9: ...11 4 2 3 AC 2000 Plus High Voltage Wiring Relays NOTE The device connections fan heat cool etc that are shown in the drawing are examples only CAUTION Connect the AC 2000 Plus power input to the prote...
Page 10: ...ine carries data to the relay extension oClk 3 This line carries a clocking signal for use by the relay extension 3 Not used 4 6 Temperature Sensors 8 9 10 25 26 27 The temperature sensor is a 2 wired...
Page 11: ...OTE Users employing a CO2 sensor refer to Appendix Installing a CO2 sensor 4 2 6 AC 2000 Plus Communication AC 2000 Plus is wired to a MUX Communicator via an internal communication card P N C AC 2000...
Page 12: ...E Relays page 13 AC 2000 SE High Voltage Wiring Relays page 14 AC 2000 SE Terminals page 15 AC 2000 SE Low Voltage Wiring Terminals page 16 MUX RCLP Wiring page 17 4 3 1 AC 2000 Board Layout 1 Ground...
Page 13: ...es as an alarm relay It is also fused with a 5 ampere 250 volt slow blow fuse and can serve as an ordinary relay oNC Normally closed contact o Com Common contact o NO Normally open contact 3 Power Thr...
Page 14: ...11 14 4 3 3 AC 2000 SE High Voltage Wiring Relays NOTE The device connections fan heat cool etc that are shown in the drawing are examples only CAUTION Connect the AC 2000 SE power input to the protec...
Page 15: ...atter 4 Analog Inputs oAn 1 Humidity sensor with wire connections according to wire colors oAn 2 Humidity Outside Humidity input Connect the White wire of the Humidity sensor to An 2 and the Red and B...
Page 16: ...11 16 4 3 5 AC 2000 SE Low Voltage Wiring Terminals Connect the sensor shielding wire to the grounding strip o16 Analog Input 2 o17 Analog Input 3 o18 Analog Input 1 NOTE The above illustration is an...
Page 17: ...17 AC 2000 8 10 8 11 4 3 6 MUX RCLP Wiring...
Page 18: ...Enter the menu number from the Installation Menu Configuration Menu 91 page 18 Ventilation Table Menu 92 page 19 Relay Layout Menu 93 page 20 Sensor Layout Menu 94 page 22 Setup Curtains Menu 95 page...
Page 19: ...se a unique number for each AC 2000 to enable the communication program to identify each controller Curtain opening and closing times Enter the number of seconds it takes the curtains to go from fully...
Page 20: ...no values in the timer on and off fields or only an off time or only an on time the AC 2000 defaults to constant on operation Due to limited display size the AC 2000 shows only the on off timer or th...
Page 21: ...8 Ventilation Group 1 through 8 9 10 Zone A Heat Low High 11 12 Zone B Heat Low High 13 14 Zone C Heat Low High 15 16 17 Zone A Radiant Heat Low High Ignition 18 19 20 Zone B Radiant Heat Low High Ig...
Page 22: ...tches and other connection information should also be available 5 4 Sensor Layout Menu 94 The AC 2000 supports up to six heating zones each with individual heaters The average of the zones determines...
Page 23: ...sed connect it to terminal 17 Pres Sens and define as Analog Input 3 5 5 Setup Curtains Menu 95 Level 1 2 3 4 Tunnel 1 9 0 0 0 0 0 10 15 15 15 15 15 11 25 25 25 25 25 12 40 40 40 40 40 13 60 60 60 60...
Page 24: ...k that the internal static pressure is defined as 4 in Menu 94 sensor layout 2 Shut OFF all fans and close all curtains and inlets so that pressure is at 0 Go to Menu 35 Analog Input Test and see that...
Page 25: ...ted fuse 2 If a group of 4 or 8 relays are not working it could be that one of the relay coils shorted causing the thermal fuse automatic fuse to short Problem Sporadic resets caused by interference S...
Page 26: ...about 10 cm 4 inches is left above grade If it is impossible to drive the rod to the proper depth it is acceptable to lay the rod horizontally 80 cm 2 5 feet below grade In case the rod is exposed to...
Page 27: ...htning protection to the AC 2000 Controllers Refer to the RPLP 1 documentation for detailed wiring instructions While no lightning protection is perfect the RPLP 1 significantly enhances the reliabili...
Page 28: ...1 28 8 APPENDIX INSTALLING A CO2 SENSOR The following section details the steps involved in installing a CO2 sensor 8 1 Low Voltage Wiring AC 2000 Plus Version 8 11 supports a CO2 sensor Wire the unit...
Page 29: ...Configuring the CO2 Sensor In the CO2 sensor verify that the J2 jumper is shorted Refer to Figure 2 Figure 1 J2 Jumper Shorted All other installation instructions are the same Refer to the CO2 Manual...
