Rosemount 5300 Series Reference Manual Download Page 211

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197

Reference Manual

00809-0100-4530, Rev DD

Service and Troubleshooting

May 2016

Service and Troubleshooting

7.25.3

Analog Input (AI) function block

This section describes error conditions that are supported by the AI Block. Read

Table 7-19

to determine the appropriate corrective action.

Table 7-18. AI BLOCK_ERR Conditions

Table 7-19. Troubleshooting the AI Block

Condition number

Condition name and description

Other

Block Configuration Error:

the selected channel carries a

measurement that is incompatible with the engineering units
selected in XD_SCALE, the L_TYPE parameter is not
configured, or CHANNEL = zero

Simulate Active:

Simulation is enabled and the block is using

a simulated value in its execution

Input Failure/Process Variable has Bad Status:

The

hardware is bad, or a bad status is being simulated

Power Up

Out of Service:

The actual mode is out of service

Symptom

Possible causes

Recommended actions

Bad or no level readings
(Read the AI “BLOCK_ERR”
parameter)

BLOCK_ERR reads OUT OF
SERVICE (OOS)

1. AI Block target mode set to OOS.

2. Resource Block OUT OF SERVICE.

BLOCK_ERR reads
CONFIGURATION ERROR

1. Check CHANNEL parameter (see

“CHANNEL” on

page 127

2. Check L_TYPE parameter (see

“L_TYPE” on

page 127

3. Check XD_SCALE engineering units. (see

“XD_SCALE and OUT_SCALE” on page 128

BLOCK_ERR reads POWERUP

Download Schedule into block. Refer to host for
downloading procedure.

BLOCK_ERR reads BAD INPUT

1. Sensor Transducer Block Out Of Service (OOS).

2. Resource Block Out of Service (OOS).

No BLOCK_ERR but readings
are not correct. If using Indirect
mode, scaling could be wrong

1. Check XD_SCALE parameter.

2. Check OUT_SCALE parameter.

(see

“XD_SCALE and OUT_SCALE” on page 128

OUT parameter status reads
UNCERTAIN and substatus
reads EngUnitRangViolation

Out_ScaleEU_0 and EU_100
settings are incorrect.

See

“XD_SCALE and OUT_SCALE” on page 128

Mode will not leave OOS

Target mode not set

Set target mode to something other than OOS.

Summary of Contents for 5300 Series

Page 1: ...Reference Manual 00809 0100 4530 Rev DD May 2016 Rosemount 5300 Series Superior Performance Guided Wave Radar ...

Page 2: ......

Page 3: ...ling hydrocarbons 15 2 7 6 Interface 16 2 8 Vessel characteristics 17 2 8 1 Heating coils agitators 17 2 8 2 Tank shape 17 2 9 Installation procedure 18 3Section 3 Mechanical Installation 3 1 Safety messages 19 3 2 Mounting considerations 20 3 2 1 Process connection 20 3 2 2 Installation in non metallic tanks and open air applications 22 3 2 3 Installation in concrete silos 23 3 2 4 Considerations...

Page 4: ...Cable conduit entries 66 4 3 Grounding 66 4 4 Cable selection 67 4 5 Hazardous areas 67 4 6 Connecting the transmitter 68 4 7 HART 70 4 7 1 Power requirements 70 4 7 2 Maximum loop resistance 71 4 7 3 Non intrinsically safe output 72 4 7 4 Intrinsically safe output 73 4 8 FOUNDATION Fieldbus 74 4 8 1 Power requirements 74 4 8 2 Non intrinsically safe output 76 4 8 3 Intrinsically safe output 77 4 ...

Page 5: ...fying the COM port 100 5 6 5 To set the COM port buffers 100 5 6 6 Installing the RRM software for FOUNDATION Fieldbus 101 5 6 7 Specifying measurement units 103 5 6 8 Using the setup functions 103 5 6 9 Guided setup 104 5 7 Basic configuration using AMS Suite HART 118 5 8 Basic configuration using DeltaV 119 5 9 FOUNDATION Fieldbus overview 124 5 9 1 Assigning device tag and node address 124 5 9 ...

Page 6: ...t the top of the tank 162 7 6 3 Signal quality metrics 162 7 7 Interface measurements with fully submerged probes 162 7 8 Analog output calibration 163 7 9 Level and distance calibration 164 7 10 Logging measurement data 166 7 11 Backing up the transmitter configuration 167 7 12 Configuration report 168 7 13 Reset to factory settings 169 7 14 Diagnostics 170 7 15 Using the simulation mode 172 7 16...

Page 7: ...rtification 203 8 4 Safety certified identification 203 8 5 Functional specifications 204 8 6 Installation in SIS applications 204 8 7 Configuring in SIS applications 205 8 8 SIS operation and maintenance 207 8 8 1 Suggested comprehensive proof test 208 8 8 2 Suggested comprehensive fully remote proof test 211 8 8 3 Suggested partial proof test 211 8 9 Inspection 212 8 10 Specifications 212 AAppen...

Page 8: ...232 A 3 2 Housing and enclosure 232 A 3 3 Tank connection 232 A 3 4 Flange dimensions 232 A 3 5 Vented flanges 232 A 3 6 Pressure Equipment Directive PED 232 A 3 7 Probes 233 A 3 8 Material exposed to tank atmosphere 234 A 3 9 Weight 235 A 3 10Engineered solutions 235 A 4 Dimensional drawings 236 A 5 Special flanges 252 A 6 Flushing connection rings 252 A 7 Ordering information 253 A 8 Spare parts...

Page 9: ...settings 304 C 5 Probe End Projection 310 C 5 1 Guided Probe End Projection setup 311 C 6 Echo tracking 312 C 7 Dielectric constant settings 314 C 7 1 Static Vapor Compensation 314 C 7 2 Lower product 314 C 8 Dynamic Vapor Compensation 315 C 8 1 Check if Dynamic Vapor Compensation function is supported 316 C 8 2 Review installation guidelines 317 C 8 3 Calibrate Dynamic Vapor Compensation function...

Page 10: ...k Parameters 349 HAppendix H Resource Transducer Block H 1 Overview 353 H 2 Parameters and descriptions 353 H 2 1 Alerts 357 H 2 2 Alarm Priority 360 H 2 3 Process Alarms 361 H 2 4 Recommended actions for Alerts 361 IAppendix I Analog Input Block I 1 Simulation 366 I 2 Damping 367 I 3 Signal Conversion 367 I 4 Block Errors 369 I 5 Modes 369 I 6 Alarm Detection 370 I 6 1 Status Handling 370 I 7 Adv...

Page 11: ...8 3 Modbus RTU communication setup 388 J 8 4 Levelmaster communication setup 390 J 8 5 Modbus ASCII communication setup 392 J 9 Alarm handling 394 J 9 1 Verify alarm output 396 J 9 2 Use status information to evaluate measurement validity 396 J 9 3 Use Heartbeat to detect errors 396 J 10 Common Modbus host configuration 397 J 10 1 Input registers 397 J 11 Specific Modbus host configuration 401 J 1...

Page 12: ...Reference Manual 00809 0100 4530 Rev DD Contents May 2016 xii Contents ...

Page 13: ...esult in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any services other than those contained in this manual unless you are qualified Explosions could result in death or serious injury Verify the operating environment of the t...

Page 14: ...robe assembly may jeopardize safety and is prohibited Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance and jeopardize safety Unauthorized changes that interfere with the integrity of the welds or flanges such as making additional perforations compromise product integrity and safety Equipment ratings and certifications are n...

Page 15: ...Section 7 Service and Troubleshooting provides troubleshooting techniques for the most common operating problems as well as diagnostic and error messages and service instructions Section 8 Safety Instrumented Systems 4 20 mA only contains identification commissioning maintenance and operations information for safety certified transmitter used in Safety Instrumented Systems SIS applications Appendi...

Page 16: ...operation and parameters of the resource transducer block Appendix I Analog Input Block describes the operation and parameters of the analog input transducer block Appendix J Rosemount 5300 Series with HART to Modbus Converter describes the operation of the HART to Modbus Converter HMC 1 2 Product recycling disposal Recycling of equipment and packaging should be taken into consideration and dispos...

Page 17: ...w Section 2 Transmitter Overview Theory of operation page 4 Applications page 5 Components of the transmitter page 8 System architecture page 10 Probe selection guide page 12 Measuring range page 14 Process characteristics page 15 Vessel characteristics page 17 Installation procedure page 18 ...

Page 18: ...reflectivity of the product is a key parameter for measurement performance The reflection intensity depends on the dielectric constant of the product Media with a high dielectric constant gives better reflection signal amplitude and a longer measuring range Signal amplitude thresholds are used to separate the measurement signal from disturbing echoes and noise The dielectric constant of the produc...

Page 19: ...rature pressure vapor gas mixtures density turbulence bubbling boiling low level varying dielectric media pH and viscosity Guided wave radar technology in combination with advanced signal processing makes the Rosemount 5300 Transmitters suitable for a wide range of applications Figure 2 2 Application Examples The Rosemount 5300 Transmitter works well in boiling conditions with vapor and turbulence...

Page 20: ...rator tank The Rosemount 5300 Series is a good choice for underground tanks It is installed on the top of the tank with the radar pulse concentrated near the probe It can be equipped with probes that are unaffected by high and narrow openings or nearby objects Guided wave radar technology provides reliable measurements in ammonia LNG and LPG tanks Oil Oil Water ...

Page 21: ...xible single lead probe is the solution for solids powders and granules It measures independently of dust angled surfaces etc The Rosemount 5300 Series with Dynamic Vapor Compensation will automatically compensate for dielectric changes in high pressure steam applications and maintain the level accuracy Rosemount 5303 ...

Page 22: ...es an electromagnetic pulse that is guided by the probe It comes with flange threaded or Tri Clamp process connection There are different probe types available for various applications rigid twin lead flexible twin lead rigid single lead segmented rigid single lead flexible single lead and coaxial Figure 2 3 Transmitter Components A Cable entry NPT Optional adapters M20 eurofast minifast B Radar e...

Page 23: ...itter Overview Remote housing allows for the transmitter head to be mounted separately from the probe Figure 2 4 Remote Housing Components A Dual compartment housing B Cable remote connection C U bolt D Bracket E Clamping brackets F Cable remote connection G M50 nut C D E A B G F ...

Page 24: ...inimum value The transmitter can be connected to a Rosemount 751 Field Signal Indicator or it can be equipped with an integral display The transmitter can easily be configured using a Rosemount Field Communicator or a PC with the Rosemount Radar Master software Rosemount 5300 Series Transmitters can also be configured with the AMS Suite and DeltaV software and other tools supporting Electronic Dev...

Page 25: ... cable length 6200 ft 1900 m G A 475 Field Communicator B Host DCS system e g DeltaV C Rosemount 5300 D Rosemount 5400 E Rosemount 5600 F Maintenance G Display H H2 High speed field bus I H1 Low speed field bus J Fieldbus modem K PC with Rosemount Radar Master A E B D G H C F I A Rosemount 5300 B Power C 475 Field Communicator D Modbus Levelmaster Emulation RS 485 E HART modem F PC 5300 Setup in R...

Page 26: ... G G G Changing dielectric 1 G G G G G Wide pH variations G G G G G Pressure changes G G G G G Temperature changes G G G G G Condensing vapors G G G G G Bubbling boiling surfaces G AD G G G Foam mechanical avoidance NR NR AD NR NR Foam top of foam measurement AD AD NR AD AD Foam foam and liquid measurement AD AD NR AD AD Clean liquids G G G G G Liquid with very low dielectric constants see also Ta...

Page 27: ...por spray might touch probe above surface NR NR G NR NR Disturbing Electromagnetic interference in tank AD AD G AD AD Cleanability of probe G G NR AD AD 1 For overall level applications a changing dielectric has no effect on the measurement For interface measurements a changing dielectric for the top fluid will degrade the accuracy of the interface measurement 2 Limited measuring range 3 For visco...

Page 28: ...duced accuracy Figure 2 8 illustrates how the measuring range is related to the Blind Zones and the areas with reduced accuracy Values for different probe types and dielectric constants are presented in section Accuracy over measuring range on page 230 Figure 2 8 Blind Zones and Areas with Reduced Accuracy Note Measurements may not be possible in the Blind Zones and measurements close to the Blind...

Page 29: ... option can give an indication of how good the surface signal is compared to the noise and when to clean the probe 2 7 2 Bridging Heavy product build up results in bridging between the two probes in a twin lead version or between the pipe and inner rod for coaxial probes and may cause erroneous level readings so it must be prevented A single lead probe is recommended in these situations 2 7 3 Foam...

Page 30: ...robes are the preferred choice in almost all applications but depending on the application and installation geometries a coaxial probe or a twin probe may be a better fit The maximum allowable upper product thickness measuring range is primarily determined by the dielectric constants of the two liquids Typical applications include interfaces between oil oil like and water water like liquids For su...

Page 31: ...and agitators as well as applications with strong fluid movement unless the probe is anchored If the probe is able to move 1 ft 30 cm from any object such as an agitator during operation the probe tie down is recommended To stabilize the probe for side forces a weight may be hung at the probe end flexible probes only or fix guide the probe to the tank bottom 2 8 2 Tank shape The guided wave radar ...

Page 32: ... for proper installation Review mounting considerations see page 20 Mount the transmitter see page 35 Wire the transmitter seeSection 4 Electrical Installation Make sure covers and cable conduit connections are tight Power up the transmitter Configure the transmitter see Section 5 Configuration Verify measurements Set the write protection ...

Page 33: ...an those contained in this manual unless you are qualified Process leaks could result in death or serious injury Make sure that the transmitter is handled carefully If the process seal is damaged gas might escape from the tank if the transmitter head is removed from the probe High voltage that may be present on leads could cause electrical shock Probes covered with plastic and or with plastic disc...

Page 34: ...Any substitution of non authorized parts or repair other than exchanging the complete transmitter head or probe assembly may jeopardize safety and is prohibited Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance and jeopardize safety Unauthorized changes that interfere with the integrity of the welds or flanges such as making...

Page 35: ...Coaxial Probe If the nozzle diameter is less than recommended the measuring range may be reduced Table 3 1 Nozzle Considerations Single rigid segmented flexible Coaxial Twin rigid flexible Recommended nozzle diameter D 6 in 150 mm probe diameter 4 in 100 mm Minimum nozzle diameter D 1 1 The Trim Near Zone TNZ function may be necessary or an Hold Off Distance Upper Null Zone UNZ setup may be requir...

Page 36: ...gle lead probes avoid 10 in 250 mm DN250 or larger diameter nozzles especially in applications with low dielectric constant An alternative is to install a smaller nozzle inside the nozzle 3 2 2 Installation in non metallic tanks and open air applications Avoid major sources of electrical disturbance in proximity of the installation e g electrical motors stirrers servo mechanisms Figure 3 4 Avoid E...

Page 37: ...e 3 5 Coaxial Probe in an Open Air Application For optimal single lead probe performance in non metallic tanks the probe must be mounted with a metal flange or screwed in to a metal sheet d 14 in 350 mm if a threaded version is used Figure 3 6 Mounting in Non Metallic Tanks 3 2 3 Installation in concrete silos Figure 3 7 Installation in Concrete Silos Metal flange Metal sheet d 14 in 350 mm Metal ...

Page 38: ...o the silo roof must withstand the maximum probe tensile load The tensile load depends on silo size material density and the friction coefficient Forces increase with the buried length the silo and probe diameter In critical cases such as for products with a risk for build up use a 0 24 in 6 mm probe Depending on position forces on probes are two to ten times greater on probes with tie down than o...

Page 39: ...o the end of the probe and thus keeps the probe centered in the chamber See also Mounting a centering disc for pipe installations on page 59 Figure 3 8 Prevent the Probe from Contacting the Wall Material Tensile load for 0 16 in 4 mm flexible single lead probe lb kN Tensile load for 0 24 in 6 mm flexible single lead probe lb kN Probe length 49 ft 15 m Probe length 115 ft 35 m Probe length 49 ft 15...

Page 40: ...easurement reliability This is especially true in high pressure and high temperature installations It is recommended that single probes are used with the Rosemount 5300 Series Other probe types are more susceptible to build up and are not recommended 1 An exception is with liquefied gas 40 bar when the coaxial probe should be used Probe type Recommended diameter Minimum diameter Rigid single segme...

Page 41: ...be end and shall be used where the measuring range must be maximized The height is 2 in 50 mm and the diameter is 1 5 in 37 5 mm The option code is W2 For hot applications the chamber should always be insulated to prevent personal injuries and to reduce the amount of energy needed for heating See Figure 3 10 It is often an advantage and sometimes even required for the radar measurement In hot appl...

Page 42: ...s Probe length Chamber Side and side chamber Side and bottom chamber Rosemount 9901 Standard B 19 in 480 mm B 4 in 100 mm Rosemount 9901 with option G1 1 1 For use with Dynamic Vapor Compensation probe and short reference reflector GWR option code R1 B 25 in 650 mm B 10 in 260 mm Rosemount 9901 with option G2 2 2 For use with Dynamic Vapor Compensation probe and long reference reflector GWR option...

Page 43: ... Transmitter make sure to correctly match the Rosemount 5300 Series flange choice and probe length to the chamber Both standard ANSI and EN DIN as well as proprietary chamber flanges are available Table 3 5 shows probe length guidelines Table 3 5 Required Probe Length Depending on Chamber Manufacturers Chamber manufacturer Probe length 1 1 If flushing ring is used add 1 in 25 mm Major torque tube ...

Page 44: ...in lead Min clearance to tank wall L or obstruction 1 1 Minimum clearance from tank bottom for the coaxial and rigid single probes is 0 2 in 5 mm 4 in 10 cm if smooth metallic wall 20 in 50 cm 2 if disturbingobjectssuch as pipes and beams rugged metallic or concrete plastic wall 2 When measuring in low DC around 1 4 For higher DC the recommended free space is lower 4 in 10 cm if smooth metallic wa...

Page 45: ...gure 3 14 Mounting Position A Inlet pipe B Agitator C Heating coils When mounting the transmitter the following guidelines should be considered Do not mount close to inlet pipes Do not mount close to agitators If the probe can move to within 12 in 30 cm away from an agitator a probe tie down is recommended If the probe tends to sway from the turbulent conditions in the tank the probe should be anc...

Page 46: ...robe and the wall should be at least 20 in 500 mm Stabilize the probe for side forces by attaching the probe to the tank bottom For solids use the 0 24 in 6 mm probe because of the higher tensile strength The probe should have a sag of 1 in 100 in 1 cm m to prevent probe damage See Anchoring on page 56 for more information Avoid anchoring in solids tanks over 98 ft 30 m in height since tensile loa...

Page 47: ...lled in high temperature applications consider the maximum ambient temperature Tank insulation should not exceed 4 in 10 cm above the top of the process connection Figure 3 16 Tank Insulation A HTHP version B Tank insulation Figure 3 17 Ambient Temperature vs Process Temperature A B 320 196 40 40 40 40 17 27 Ambient temperature F C Process temperature F C ...

Page 48: ...ts that continuously measure and report the actual level in the tank to the host system and operators The high high unit will always be empty during normal operation and will indicate empty in the host system The low low unit will always be full during normal operation and will indicate full in the host system as well Figure 3 18 ESD System in a Separator High high unit The alarm levels must be lo...

Page 49: ...r inlet is ignored Figure 3 20 Low Low Unit 3 3 Mounting Mount the transmitter with flange on a nozzle on top of the tank The transmitter can also be mounted on a threaded connection Make sure only qualified personnel perform the installation Note If you need to remove the transmitter head from the probe make sure that the process seal is carefully protected from dust and water See Removing the tr...

Page 50: ...ter is delivered with head flange and probe assembled into one unit 1 Place a gasket on top of the tank flange 2 Lower the transmitter and probe with flange into the tank 3 Tighten the bolts 4 Loosen the nut that connects the transmitter housing to the probe slightly 5 Rotate the transmitter housing so the cable entries display face the desired direction 6 Tighten the nut Max torque is 30 Lbft 40 ...

Page 51: ...e probe and tighten the flange nut 3 Mount 1 the transmitter head 4 Lower the transmitter and probe with flange into the tank 5 Tighten the bolts 6 Loosen the nut that connects the transmitter housing to the probe slightly 7 Rotate the transmitter housing so the cable entries display face the desired direction 8 Tighten the nut Max torque is 30 Lbft 40 Nm 1 Flange and transmitter head are normally...

Page 52: ...tank connection 2 Lower the transmitter and probe into the tank 3 Loosen the nut that connects the transmitter housing to the probe slightly 4 Screw the adapter into the process connection 5 Rotate the transmitter housing so the cable entries display face the desired direction 6 Tighten the nut Max torque is 30 Lbft 40 Nm Note For adapters with NPT threads pressure tight joints require a sealant D...

Page 53: ...nk flange 2 Lower the transmitter and probe into the tank 3 Fasten the Tri Clamp to the tank with a clamp 4 Loosen the nut that connects the transmitter housing to the probe slightly 5 Rotate the transmitter housing so the cable entries display face the desired direction 6 Tighten the nut Max torque is 30 Lbft 40 Nm F B E C D A G A Nut B Probe C Gasket D Tank E Transmitter head F Tri Clamp G Clamp...

Page 54: ...ting On pipe 1 Mount the bracket to the pipe a Put the two U bolts through the holes of the bracket b Put the clamping brackets on the U bolts and around the pipe c Use the supplied nuts to fasten the bracket to the pipe 2 Fasten the housing support to the bracket using the M6 screws Vertical pipe Horizontal pipe 4X 3X ...

Page 55: ...hanical Installation May 2016 Mechanical Installation 3 Mount the transmitter with probe to the bracket On wall 1 Mount the bracket directly to the wall with screws suitable for the purpose 2 Mount the transmitter with probe to the bracket 3X 4X 3X ...

Page 56: ...e room for the weight 5 Slide the weight down to the required cable length 6 Tighten the screws Required torque Flexible twin lead 6 Nm Flexible single lead M6 2 5 Nm M8 5 Nm M10 10 Nm 7 Update the transmitter configuration to the new probe length see Tank and probe geometry on page 88 and Probe on page 107 If the weight was removed from the cables when cutting make sure that at least 1 6 in 40 mm...

Page 57: ... to the ordering length L Figure 3 25 Maximum Shortening To cut a rigid twin lead probe 1 Cut the rods to the desired length You may cut up to 19 7 in 500 mm from the probe end for probe length L above 46 5 in 1180 mm For probe length 20 5 to 46 5 in 520 to 1180 mm the minimum length is 20 5 in 520 mm For probe length 15 7 to 20 5 in 400 to 520 mm the minimum length is 15 7 in 400 mm 2 Update the ...

Page 58: ... length 3 Move the centering piece 4 Cut the rod inside the tube Make sure that the rod is fixed with the centering piece while cutting Pipes longer than 49 in 1250 mm can be shortened by as much as 23 6 in 600 mm Pipes shorter than 49 in 1250 mm can be cut as long as the remaining length is not less than 15 7 in 400 mm 5 Update the transmitter configuration to the new probe length see Tank and pr...

Page 59: ...mensions are in inches mm A Safety ring B Screw C Top segment D Split pin E PTFE washer optional F Centering disc in PTFE optional G Middle segment H Bottom segment length varies depending on total probe length I Bushing for the centering disc at the probe end J Bottom centering disc in PTFE or Stainless Steel optional A B D G E C I J D E F H I D D 31 5 800 15 2 385 ...

Page 60: ... Segmented probe ordered as spare part kit Before installation the number of segments that add up to the desired probe length must be determined Also the bottom segment may need to be shortened See Adjusting the probe length on page 53 Assemble the segmented probe Note If there is enough space beside the tank the probe can be assembled before inserting it into the tank 1 Insert the stop screw to t...

Page 61: ...30 Rev DD Mechanical Installation May 2016 Mechanical Installation 2 Pre assemble the safety ring 3 Optional If ordered mount the centering disc on the bottom segment of the probe 4 Insert the support tool Bottom Segment Bottom Segment ...

Page 62: ... 4530 Rev DD Mechanical Installation May 2016 Mechanical Installation 5 Optional If ordered mount the centering disc 6 Mount a middle segment Note Maximum five pcs probe Minimum two segments between each centering disc Hand tighten ...

Page 63: ...49 Reference Manual 00809 0100 4530 Rev DD Mechanical Installation May 2016 Mechanical Installation 7 Secure the split pin 8 Insert the second support tool ...

Page 64: ...emove the first support tool and lower the probe into the tank 10 Repeat steps 5 to 9 until all segments are mounted Make sure to finish with the top segment of the probe 11 Seal and protect threads Only for NPT threaded tank connection Use anti seize paste or PTFE tape according to your site procedures ...

Page 65: ...be to the device 13 Tighten the stop screw and slide the safety ring into the groove Flange Tri Clamp Threaded Gasket Sealant on threads NPT or Gasket BSP G Note For safety reasons at least two people are needed when mounting the device Make sure to hold the device above the tank High loads can break the support tool ...

Page 66: ...l Installation May 2016 Mechanical Installation 14 Remove the support tool 15 Mount the device on the tank 16 Rotate the housing to the desired direction 17 Tighten the nut The torque must be 30 Lbft 40 Nm 18 Connect the wiring Flange Threaded Tri Clamp ...

Page 67: ...Table 3 8 on page 55 3 Calculate Y the length of the bottom segment See Table 3 7 and Table 3 8 on page 55 4 Continue as follows Length of bottom segment Y Action Continue with step 7 Do not use the bottom segment Continue with step 5 and cut the bottom segment 1 Add one extra middle segment to the calculated n 2 Continue with step 7 L desired probe length L n number of middle segments n Y length ...

Page 68: ...n 5 Mark where to cut the bottom segment 6 Cut the bottom segment at the mark 7 Optional If a bottom centering disc is ordered then drill two holes on the bottom segment using the drilling fixture 1 2 3 4 5 6 7 8 0 1 2 3 0 Y Note Make sure the bottom segment is fixed while cutting Y Drilling fixture ...

Page 69: ... L 330 7 7600 L 8400 9 pcs Y L 299 2 Y L 7600 330 7 L 362 2 8400 L 9200 10 pcs Y L 330 7 Y L 8400 362 2 L 393 7 9200 L 10000 11 pcs Y L 362 2 Y L 9200 Table 3 8 Determination of Probe Segments for HTHP HP C Seal Desired probe length L 1 1 Maximum probe length is 32 ft 9 in 10 m for the Rosemount 5300 Series Number of middle segments n Length of bottom segment Y in mm in mm 17 3 L 48 8 440 L 1240 0...

Page 70: ...supplied can be attached to the weight in a threaded M8x14 hole at the end of the weight Attach the ring to a suitable anchoring point Flexible twin single lead probe with weight and magnet A magnet customer supplied can be fastened in a threaded M8x14 hole at the end of the weight The probe can then be guided by placing a suitable metal plate beneath the magnet Coaxial probe fixed to the tank wal...

Page 71: ... of the outer rod The fixture is customer supplied Make sure the probe is only guided and not fastened in the fixture to be able to move freely for thermal expansion Flexible single lead probe The flexible single lead probe itself can be used for anchoring Pull the probe rope through a suitable anchoring point e g a welded eye and fasten it with a chuck The length of the loop will add to the Blind...

Page 72: ...with two clamps It is recommended the probe is slack in order to prevent high tensile loads The sag should be at least 1 5 in 10 ft 1 cm m of the probe length Alternative chuck for flexible single lead probes Loosen the screws Pull the probe rope through a suitable anchoring point e g a welded eye Tighten the screws The required torque and hex key dimensions 4 mm wire 5 Nm 4 mm 6 mm wire 10 Nm 5 m...

Page 73: ...ropriate disc diameters When mounting a centering disc it is important that it fits correctly in the chamber pipe See Table 3 9 for dimension D Figure 3 27 Centering Disc Table 3 9 Outer Diameter for Discs According to Disc Size Table 3 10 shows which centering disc diameter to choose for a particular pipe and Table 3 11 shows which centering disc diameter to choose for a Rosemount 9901 Chamber Ta...

Page 74: ...ottom is recommended The clearance distance of 1 in 25 mm is selected with a dome shaped chamber bottom in mind which may prevent the centering disc from reaching the bottom Figure 3 28 Clearance Distance between the Probe End and the Chamber Bottom Chamber size Chamber rating Centering disc 3 in Up to Class 600 PN 100 3 in Class 900 1500 PN160 250 2 in 3 in T piece Up to Class 600 PN 100 2 in 4 i...

Page 75: ...ade of PTFE note that the maximum temperature is 392 F 200 C Figure 3 29 Centering Disc at the End of the Weight A Bolt B Washer C Centering disc D Weight 1 Mount the centering disc at the end of the weight 2 Make sure that the tab washer is properly inserted in the centering disc 3 Fasten the centering disc with the bolt 4 Secure the bolt by folding the tab washer A B C D Tab washer ...

Page 76: ...d probes Rigid single lead probe 8 mm 1 Drill one hole using the drilling fixture included in your shipment A Drilling fixture B Probe 2 Mount the bushing centering disc and washer at the probe end A Washer B Centering disc C Bushing 3 Insert the split pin through the bushing and the probe A B Note Do not mount the washer if the centering disc material is PTFE Alloy C 276 Duplex 2205 or Alloy 400 ...

Page 77: ...l Installation 4 Secure the split pin Rigid single lead segmented rigid single lead probe 13 mm 1 Drill two holes using the drilling fixture included in your shipment A Drilling fixture B Probe 2 Mount the bushings and centering disc at the probe end A Bushing B Centering disc A B A B A ...

Page 78: ...Rev DD Mechanical Installation May 2016 Mechanical Installation 3 Adjust distance by shifting hole for split pin in lower bushing 4 Insert the split pins through the bushings and the probe 5 Secure the split pins 0 16 in 4 mm 0 08 in 2 mm ...

Page 79: ...eath or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other than those contained in this manual unless you are qualified Process leaks could result in death or serious injury Make sure that the transmitter is handled careful...

Page 80: ...ided by the equipment The most effective grounding method is direct connection to earth ground with minimal impedance There are two grounding screw connections provided One is inside the field terminal side of the housing and the other is located on the housing The internal ground screw is identified by a ground symbol Figure 4 1 Ground Screws A Internal ground screw B External ground screw High v...

Page 81: ... For instance in the U S explosion proof conduits must be used in the vicinity of the vessel For the ATEX flameproof and the IECEx approval versions of the Rosemount 5300 Series suitable conduits with sealing device or flameproof EEx d cable glands must be used depending on local requirements Use 18 AWG to 12 AWG to minimize the voltage drop to the transmitter Note Avoid running instrument cable n...

Page 82: ...n 4 6 Connecting the transmitter 1 Make sure the power supply is switched off 2 Remove the terminal block cover 3 Remove the plastic plugs 4 Pull the cable through the cable gland conduit 5 To connect the wires see the illustrations on the following pages Adapters are required if M20 glands are used ...

Page 83: ...y 2016 Electrical Installation 6 Use the enclosed metal plug to seal any unused port 7 Tighten the cable gland Note Apply PTFE tape or other sealant to the threads Note Apply PTFE tape or other sealant to the threads Note Make sure to arrange the wiring with a drip loop ...

Page 84: ... Power requirements Terminals in the transmitter housing provide connections for signal cables The Rosemount 5300 Transmitter is loop powered and operates with the following power supplies The input voltage for HART is 16 42 4 Vdc 16 30 Vdc in IS applications and 20 42 4 Vdc in explosion proof flameproof applications Hazardous approval Current 3 75 mA 21 75 mA Minimum input voltage UI Non hazardou...

Page 85: ...losion Proof Flameproof Installations Figure 4 3 Non Hazardous and Non Sparking Energy Limited Installations Figure 4 4 Intrinsically Safe Installations External power supply voltage Note This diagram is only valid if the load resistance is at the side and if the side is grounded otherwise the maximum load resistance is limited to 435 Operating region External power supply voltage Operating region...

Page 86: ...mmunication a minimum load resistance of 250 within the loop is required For maximum load resistance See Figure 4 2 Explosion Flameproof and Figure 4 3 Non hazardous installations For explosion proof flameproof applications the resistance between the negative terminal on the transmitter and the power supply must not exceed 435 Note For explosion proof flameproof installations make sure the transmi...

Page 87: ...tem control drawings when applicable Figure 4 6 Wiring Diagram for Intrinsically Safe Installations HART For HART communication a minimum load resistance of 250 within the loop is required For maximum load resistance see Figure 4 4 The power supply voltage ranges from 16 Vdc to 30 Vdc IS parameters 1 Ui 30 V Ii 130 mA Pi 1 W Ci 7 26 nF Li 0 1 See Appendix B Product Certifications for more informat...

Page 88: ...wing power supplies Grounding FOUNDATION Fieldbus Signal wiring of the fieldbus segment cannot be grounded Grounding out one of the signal wires will shut down the entire fieldbus segment Shield wire ground To protect the fieldbus segment from noise grounding techniques for shield wire usually require a single grounding point for shield wire to avoid creating a ground loop The ground point is typi...

Page 89: ...rs 6234 ft 1900 m maximum depending upon cable characteristics Integrated power conditioner and filter Trunk Spur Spur The power supply filter first terminator and configuration tool are typically located in the control room Fieldbus segment Fieldbus devices on segment Intrinsically safe installations may allow fewer devices per I S barrier due to current limitations Configuration with Rosemount R...

Page 90: ...own in Figure 4 8 Note Make sure that the power supply is off when connecting the transmitter Figure 4 8 Wiring for Non Intrinsically Safe Power Supply FOUNDATION Fieldbus Note For explosion proof flameproof installations make sure the transmitter is grounded to the internal ground terminal inside the terminal compartment in accordance with national and local electrical codes Power supply Field Co...

Page 91: ...op are installed in accordance with intrinsically safe field wiring practices Figure 4 9 Wiring Diagram for Intrinsically Safe Power Supply FOUNDATION Fieldbus IS parameters 1 Ui 30 V Ii 300 mA Pi 1 5 W ATEX 1 3 W FM Ci 7 26 nF Li 0 FISCO IS parameters Ui 17 5 V Ii 380 mA Pi 5 32 W Ci 0 Li 0 1 See Appendix B Product Certifications for more information Power supply Rosemount 5300 Series Radar Trans...

Page 92: ... range values and lower range values for your secondary tertiary and fourth variables variable assignment is configured in the Rosemount 5300 It is also possible to enable or disable a channel from this menu See Tri Loop HART to Analog converter on page 135 for further information on how to install a Tri Loop Each Tri Loop channel receives power from control room Channel 1 must be powered for the ...

Page 93: ...Installation May 2016 Electrical Installation 4 9 2 751 Field Signal Indicator Figure 4 11 Wiring Diagram for a Rosemount 5300 Transmitter with 751 Field Signal Indicator Power supply Rosemount 5300 Series Radar Transmitter Model 751 Field Signal Indicator ...

Page 94: ...80 Reference Manual 00809 0100 4530 Rev DD Electrical Installation May 2016 Electrical Installation ...

Page 95: ... is indicated by a warning symbol Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair th...

Page 96: ... device inoperable this backup file can be reloaded into the device 5 2 1 Basic configuration The basic configuration includes parameters for a standard configuration which is sufficient in most cases The basic configuration comprises the following items Measurement units Tank configuration Tank geometry Environment Volume Analog output 5 2 2 Echo tuning Amplitude thresholds can be adjusted in ord...

Page 97: ...oftware for HART See Basic configuration using AMS Suite HART on page 118 DeltaV only for FOUNDATION Fieldbus See Basic configuration using DeltaV on page 119 Other tools that support Electronic Device Description Language EDDL functionality RRM is a user friendly Windows based software package including waveform plots off line on line configuration Wizard logging and extensive on line help To com...

Page 98: ...t Device Driver from EmersonProcess com en us brands Rosemount Level Level Software Table 5 1 Rosemount 5300 Device Revisions and Files Switch HART revision mode If the HART configuration tool is not capable of communicating with HART Revision 7 the Rosemount 5300 Series will load a generic menu with limited capability The following procedures will switch the HART revision mode from the Generic Me...

Page 99: ...e safety margin should be added to the desired low alarm limit The safety margin ensures that the response time of the device is taken into account when specifying the alarm limits See table Table 5 2 or Table 5 3 if Signal Quality Metrics is turned on to determine the safety margin for your application Note Alert limit values must be outside the Blind Zones and preferable outside areas with reduc...

Page 100: ...afety Margin in Inches and Millimeters Table 5 3 Safety Margin in Inches and Millimeters with Signal Quality Metrics Turned on Level Rate in min mm min Damping Value 2 s default 10 s 20 s 50 s Level Rate 6 40 160 0 25 Level Rate 0 60 Level Rate 0 90 Level Rate 1 90 Level Rate 2 35 60 Level Rate 6 40 160 0 50 Level Rate 0 85 Level Rate 1 15 Level Rate 2 15 Level Rate 1 05 25 Level Rate 2 35 60 0 90...

Page 101: ...0 85 100 85 mm Desired high level alarm limit 8500 mm High alarm limit Desired high alarm limit Safety margin 8500 85 8415 mm Figure 5 2 Example Determine High Alarm Limit Desired low level alarm limit 300 mm Low alarm limit Desired low alarm limit Safety margin 300 85 385 mm Figure 5 3 Example Determine Low Alarm Limit High alarm limit 8500 85 8415 mm Safety margin 85 mm Desired high alarm limit ...

Page 102: ...d at the factory Factory configuration is normally specified in the Configuration Data Sheet 5 4 1 Measurement units Measurement units can be specified for presentation of level interface level level rate volume and temperature values 5 4 2 Tank and probe geometry The basic transmitter configuration includes setting the tank geometry parameters Figure 5 4 Tank Geometry Tank Height Hold Off Distanc...

Page 103: ... device This configuration optimizes the device for the respective mounting type Unknown default factory setting for mounting type and can also be used if the mounting type is unknown Pipe chamber select this option if the device is mounted on a chamber bridle or in a pipe When selecting this alternative enter the corresponding Inner diameter as well Nozzle select this if the device is installed o...

Page 104: ...er part of the tank Such problems may occur if there are disturbing objects such as a narrow nozzle with rough walls close to the probe By adjusting the Hold Off Distance UNZ the measuring range is reduced See Handling of disturbances from nozzle on page 300 for further information 5 4 3 Tank environment Measurement mode Normally the measurement mode does not need to be changed The transmitter is ...

Page 105: ...rate as possible The Upper Product Dielectric Constant DC is essential for calculating the interface level and the upper product thickness In addition it is used for setting the automatically calculated amplitude thresholds In case it is unknown use the Dielectric Constant Chart or Upper Product Dielectric Constant Calculator embedded in the configuration tools as help when configuring the DC See ...

Page 106: ...nk type does not provide sufficient accuracy Use most of the strapping points in regions where the tank shape is non linear A maximum of 20 points can be added to the strapping table Figure 5 6 Strapping Points Actual tank bottom may look like this Using only 3 strapping points results in a level to volume profile that is more angular than the actual shape Using 10 15 of the points at the bottom o...

Page 107: ... Vertical bullet tanks are specified by diameter height and volume offset The volume calculation model for this tank type assumes that the radius of the bullet end is equal to the diameter 2 Horizontal bullet Horizontal bullets are specified by diameter height and volume offset The volume calculation model for this tank type assumes that the radius of the bullet end is equal to the diameter 2 Sphe...

Page 108: ...ange values that correspond to the analog output values 4 and 20 mA If a measured value goes beyond the measurement range the transmitter enters saturation mode limit alarm is disabled or alarm mode depending on the current configuration Note Measurements may not be possible in the Blind Zones and measurements close to the Blind Zones will have reduced accuracy Therefore the 4 20 mA points should ...

Page 109: ...nt high Measured value out of range transmitter enters saturation mode if limit alarm is disabled Table 5 5 Analog Output Standard Alarm Values vs Saturation Values Table 5 6 Analog Output NAMUR Compliant Alarm Values vs Saturation Values 5 5 Basic configuration using a Field Communicator This section describes how to configure the Rosemount 5300 Series Transmitter by using a Field Communicator Th...

Page 110: ...ART command 2 1 This menu includes probe tank geometry environment volume and analog output settings 4 Select Finish Device Specific Setup to see if there is any additional configuration that needs to be done 5 Restart the transmitter HART command 3 2 1 1 See also Guided setup on page 104 for further information on configuration of the Rosemount 5300 Transmitter Function key Navigation keys Alphan...

Page 111: ...larm sat limits 1 Probe 2 Geometry 3 Environment 4 Volume 1 Analog out 2 Alarm sat limits 1 Echo peaks 2 Thresholds 1 Echo curve 1 Near zone 2 Probe End Projection 3 Dynamic Vapor Compensation 4 Signal Quality Metrics 5 Echo tracking Setup Diagnostics Tools 1 Primary variable 2 2nd 3 3rd 4 4th 5 HART digital units 6 Damping value 7 Device status 1 Probe type 2 Probe length 3 Upper Null Zone 4 Draw...

Page 112: ...if you are already familiar with the configuration process or for changes to the current settings page 103 5 6 1 System requirements Hardware Processor minimum recommended Pentium 200 MHz 1 GHz Memory minimum recommended 64 128 MB RAM COM Port 1 serial COM port or 1 USB port Graphical card minimum recommended Screen resolution of 800 x 600 1024 x 768 Hard drive space 100 MB Software Operating syst...

Page 113: ...pace 2 If the Search Device window did not appear automatically choose menu option Device Search 3 In the Search Device window choose communication protocol HART and click the Start Scan button click the Advanced button if you want to specify start and stop address Now RRM searches for the transmitter 4 After a while the Search Device window presents a list of found transmitters 5 Select the desir...

Page 114: ...modem is connected to 5 Choose the COM port option that matches the actual COM port on the PC that the transmitter is connected to 5 6 5 To set the COM port buffers For Windows 2000 XP 7 the COM port Receive Buffer and Transmit Buffer need to be set to 1 To set the COM port buffers 1 In the MS Windows Control Panel open the System option 2 Choose the Hardware tab and click the Device Manager butto...

Page 115: ...manual Getting started with your PCMCIA FBUS and the NI FBUS software for more information 2 Insert the RRM installation CD into your CD ROM drive 3 If the installation program is not automatically started choose Run from the Windows Start bar 4 Type D RRM Setup exe where D is the CD ROM drive 5 Follow the instructions on the screen 6 Make sure that FOUNDATION Fieldbus is chosen as default protoco...

Page 116: ...g click Yes when RRM displays a request for starting the server 4 If the Search Device window did not appear automatically choose menu option Device Search 5 In the Search Device window choose communication protocol FOUNDATION Fieldbus if not already selected and click the Start Scan button click the Advanced button if you want to specify start and stop dress Now RRM searches for the transmitter A...

Page 117: ...ettings Figure 5 12 Setup Functions in RRM 1 Start the RRM software 2 In the RRM workspace choose the appropriate icon for the configuration of transmitter parameters Wizard the Wizard is a tool that guides you through the basic configuration procedure of a Rosemount 5300 Series Transmitter General configuration of general settings such as communication parameters device tag and measurement units ...

Page 118: ...le transmitters Select the desired transmitter Now the transmitter is connected and the Guided Setup window appears automatically 2 Start the Configuration Wizard In the Guided Setup window click the Run Wizard for guided setup button and follow the instructions Now you will be guided through a short transmitter installation procedure Note The Guided Setup is an extended installation guide that in...

Page 119: ...tored in the transmitter database such as device model serial number communication protocol and device address Check that the information complies with the ordering information General information 4 Enter device Information HART command 2 2 1 This window lets the user enter tag message descriptor and date The information is not required for the operation of the transmitter and can be left out if d...

Page 120: ...ration Units 5 Select the digital units of measurement for the device HART command 2 1 1 FOUNDATION Fieldbus parameters TRANSDUCER 1100 RADAR_LEVEL_RANGE TRANSDUCER 1100 RADAR_LEVELRATE_RANGE TRANSDUCER 1100 RADAR_VOLUME_RANGE TRANSDUCER 1100 RADAR_INTERNAL_TEMPERATURE_RANGE ...

Page 121: ...se the correct Probe Type from the list The Rosemount 5300 Series Transmitter automatically makes some initial calibrations based on the chosen Probe Type The following probe types are available Rigid twin Flexible twin Coaxial coaxial HP coaxial HTHP Rigid single rigid single HTHP HP C rigid single PTFE Flexible single flexible single HTHP HP C flexible single PTFE The Probe Length is the distanc...

Page 122: ...ference point is located at the bottom part of the threaded adapter or at the underside of the welded flange Make sure the Tank Height is as accurate as possible since a Tank Height error results in a corresponding level value offset error When specifying the Tank Height keep in mind that this value is used for all level and volume measurements performed by the Rosemount 5300 Series Transmitter Th...

Page 123: ...iguration parameters on page 88 for more information Product dielectric range upper product dielectric constant The dielectric constant of the product is used for setting the appropriate signal amplitude thresholds see Section 7 Service and Troubleshooting for more information on amplitude threshold settings For interface level measurements the dielectric constant of the upper product is essential...

Page 124: ... tab and then click the Dielectric Constant Chart button The Upper Product Dielectric Constant Calculator lets you calculate the dielectric constant of the upper product based on the following input actual upper product thickness the dielectric constant value stored in the transmitter and the upper product thickness presented by the transmitter The Upper Product Dielectric Constant Calculator is a...

Page 125: ...available options for pre defined tanks or if higher calculation accuracy is desired Select None if volume calculation is not desired at all The following standard tank shapes are available Vertical cylinder Horizontal cylinder Vertical bullet Horizontal bullet Sphere None The following parameters must be entered for a standard tank shape Tank diameter Tank height length not for spherical tanks Vo...

Page 126: ...ue 20 mA to the desired values The alarm mode specifies the output state when a measurement error occurs See also Analog output HART on page 94 for information on analog output configuration Finish configuration wizard 11 Finish Configuration Wizard This is the last window in the Configuration Wizard concluding the basic configuration The current configuration can be changed at any time by using t...

Page 127: ...ny additional configuration is needed Proceed to step 14 if no configuration is needed Trim Near Zone is described further in Handling of disturbances from nozzle on page 300 Probe End Projection is described further in Probe End Projection on page 310 Vapor compensation is described further in Dielectric constant settings on page 314 Choose the tank material if recommended ...

Page 128: ...operly activated and the transmitter performs as expected It may take up to 60 seconds after the restart button is pressed until measurement values are updated Verify level 15 Run Verify Level Run the Verify Level tool to match the product level reported by the device to a reference measurement measured by using for example handgauging If any difference the Calibration Distance parameter will be a...

Page 129: ...using Calibration Distance Note Before running Verify Level make sure that the product surface is calm the tank is not being filled or emptied and the actual level is well above the probe end Figure 5 13 Calibration Distance Reported level Actual level Positive Calibration Distance value Negative Calibration Distance value Note The offset Calibration Distance parameter is automatically set after c...

Page 130: ...ul for installing another Rosemount 5300 Series Transmitter in a similar tank since the file can be directly uploaded to a new device restoring the configuration if for any reason configuration data is lost or accidentally modified making the device inoperable The Archive Device function will create an information package for support purposes The package includes a complete backup of the device se...

Page 131: ... May 2016 Configuration View live values from device 17 Click View live values from device to view measurement values in order to verify that the transmitter works correctly If the measured values seem incorrect configuration settings may need to be adjusted ...

Page 132: ...ite HART The Rosemount 5300 Series Transmitter can be configured by using the AMS Suite software 1 Start the AMS Device Manager and make sure the transmitter connects 2 In the Device Connection View right click on the transmitter icon 3 Choose the Configure Setup option 4 Choose the Basic Setup option Configure Setup ...

Page 133: ... 1 From the Start menu select DeltaV Engineering DeltaV Explorer 2 Navigate through the file structure to find the Rosemount 5300 Series Transmitter 3 Right click the Rosemount 5300 Series Transmitter icon and choose Properties 4 The Fieldbus Device Properties window lets you enter device tag and description This information is not required for the operation of the transmitter and can be left out ...

Page 134: ...lable Rigid twin Flexible twin Coaxial coaxial HP coaxial HTHP Rigid single rigid single HTHP HP C rigid single PTFE Flexible single flexible single HTHP HP C flexible single PTFE The Probe length is the distance from the upper reference point to the end of the probe see Figure 5 4 If the probe is anchored to a weight do not include the height of the weight The probe length needs to be changed if ...

Page 135: ... this number is as accurate as possible 9 Select the Mounting type used 10 Select Inner diameter if using pipe chamber or nozzle 11 Type Nozzle Height if using nozzle FOUNDATION Fieldbus parameter TRANSDUCER 1100 GEOM_TANK_HEIGHT TRANSDUCER 1100 MOUNTING_TYPE TRANSDUCER 1100 PIPE_DIAMETER TRANSDUCER 1100 NOZZLE_HEIGHT 12 Select the Environment tab 13 Normally the measurement mode does not need to ...

Page 136: ...setting the appropriate signal amplitude thresholds see Section 7 Service and Troubleshooting for more information on amplitude threshold settings For interface level measurements the dielectric constant of the upper product is essential for calculating interface level and the upper product thickness By default the Upper product dielectric parameter is about 2 Set the Upper product dielectric cons...

Page 137: ...ple if you want to include the product volume below the zero level The Strapping Table option is used if the actual tank does not match any of the available options for pre defined tanks or if a higher calculation accuracy is desired Calculation method FOUNDATION Fieldbus parameter TRANSDUCER 1300 VOL_VOLUME_CALC_METHOD Diameter FOUNDATION Fieldbus parameter TRANSDUCER 1300 VOL_IDEAL_DIAMETER Tank...

Page 138: ... provides a brief overview of FOUNDATION Fieldbus block operation with the Rosemount 5300 Series Level Transmitter For detailed information about FOUNDATION Fieldbus technology and function blocks refer to the Rosemount 5300 FOUNDATION Fieldbus Block Reference Manual 5 9 1 Assigning device tag and node address A Rosemount 5300 Series Transmitter is shipped with a blank tag and a temporary address ...

Page 139: ...ristics associated with a device they have no input or output parameters The algorithm within a resource block monitors and controls the general operation of the physical device hardware There is only one resource block defined for a device Transducer blocks connect function blocks to local input output functions They read sensor hardware and write to effector actuator hardware Level transducer bl...

Page 140: ...fer to Appendix I Analog Input Block For more information on the different function blocks refer to Appendix E Level Transducer Block Appendix F Register Transducer Block Appendix G Advanced Configuration Transducer Block Appendix H Resource Transducer Block and Appendix I Analog Input Block Function block summary The following function blocks are available for the Rosemount 5300 Series Analog Inp...

Page 141: ... output of the AI block The relationship can be direct or indirect root Direct Select direct when the desired output will be the same as the transmitter measurement level distance level rate signal strength volume and internal temperature Indirect Select indirect when the desired output is a calculated measurement based on the transmitter measurement level distance level rate signal strength volum...

Page 142: ...easured variable set the XD_SCALE to represent the operating range of the process Set OUT_SCALE to match XD_SCALE L_TYPE is indirect When an inferred measurement is made based on the sensor measurement set the XD_SCALE to represent the operating range that the sensor will see in the process Determine the inferred measurement values that correspond to the XD_SCALE 0 and 100 points and set these for...

Page 143: ...e supported by the device The supported units are Table 5 7 Length Table 5 8 Level Rate Table 5 9 Temperature Table 5 10 Signal Strength Display Description m meter cm centimeter mm millimeter ft feet in inch Display Description m s meter per second m h meter per hour ft s feet per second in m inch per minute Display Description C Degree Celsius F Degree Fahrenheit Display Description mV millivolt...

Page 144: ...0100 4530 Rev DD Configuration May 2016 Configuration Table 5 11 Volume Display Description m3 Cubic meter L Liter in3 Cubic inch ft3 Cubic feet Yd3 Cubic yard Gallon US gallon ImpGall Imperial gallon Bbl Barrel oil 42 US gallons ...

Page 145: ... lists the appropriate configuration settings and Figure 5 17 illustrates the correct function block configuration Table 5 12 Analog Input Function Block Configuration for a Typical Level Transmitter Figure 5 17 Analog Input Function Block Diagram for a Typical Level Transmitter Parameter Configured values L_TYPE Direct XD_SCALE Not Used OUT_SCALE Not Used CHANNEL CH1 Level 33 ft 10 m 100 0 Level ...

Page 146: ... 13 lists the appropriate configuration settings and Figure 5 19 illustrates the correct function block configuration Table 5 13 Analog Input Function Block Configuration for a Level Transmitter Where Level Output is Scaled between 0 100 Figure 5 19 Function Block Diagram for a Level Transmitter Where Level Output is Scaled between 0 100 Parameter Configured values L_TYPE Indirect XD_SCALE 0 to 14...

Page 147: ...n Diagram Solution Table 5 14 lists the appropriate configuration settings and Figure 5 21 illustrates the correct function block configuration Table 5 14 Analog Input Function Block Configuration for a Level and Interface Transmitter AI function block product level AI function block interface level Parameter Configured values Parameter Configured values L_TYPE Direct L_TYPE Direct XD_SCALE Not us...

Page 148: ...ration Figure 5 21 Analog Input Function Block Diagram for a Level and Interface Transmitter Level measurement OUT_D OUT to another function block OUT_D OUT to another function block Interface level measurement AI function block product level AI function block interface level ...

Page 149: ...configured 2 Assign transmitter variables Primary Variable Secondary Variable etc HART command 2 1 1 RRM Setup Output General 3 Configure variable units length level rate volume and temperature HART command 2 2 2 5 RRM Setup General Units 4 Set the Rosemount 5300 Series in Burst Mode HART command 2 2 4 2 RRM Setup General Communication Note Using a HART revision 7 device the Rosemount 5300 Series ...

Page 150: ...HART command 1 2 2 1 3 4 d Enable the channel Tri Loop HART command 1 2 2 1 5 8 Optional Repeat steps a d for channels 2 and 3 9 Connect wires to Tri Loop burst input 10 Enter the desired tag descriptor and message information Tri Loop HART command 1 2 3 11 Optional If necessary perform an analog output trim for channel 1 and channel 2 and 3 if they are used Tri Loop HART command 1 1 4 Figure 5 22...

Page 151: ...configuration The Rosemount 5300 Series Transmitter can be run in multidrop mode In the multidrop mode each transmitter has a unique HART address Figure 5 23 Multidrop Connection The poll address can be changed by using a Field Communicator or by using the Rosemount Radar Master software To change the poll address using a Field Communicator choose HART command 2 2 4 1 To change the poll address us...

Page 152: ...ev DD Configuration May 2016 Configuration 2 Select the Communication tab 3 Set the desired address for multidrop operation HART 5 addresses between 1 and 15 HART 7 addresses between 1 and 63 4 Click the Store button to save the new address ...

Page 153: ...y safe or non incendive field wiring practices Electrical shock could cause death or serious injury Use extreme caution when making contact with the leads and terminals High voltage that may be present on leads could cause electrical shock Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore ...

Page 154: ...s the upper row shows the measurement value and the lower row shows the parameter name and measurement unit It toggles between the different measurement values every two seconds The lower row toggles between parameter name and measurement unit each second Variables to be presented are configurable by using a Field Communicator AMS Device Manager DeltaV or the Rosemount Radar Master software Figure...

Page 155: ... Select the variables to be shown on the display panel The LCD will alternate between the selected items The available LCD parameters are listed in Table 6 1 on page 144 4 Select the Store button to save the LCD settings in the transmitter database Using AMS Device Manager The LCD tab in the Configure Setup window lets you specify which variables to view on the Display Panel screen Device config G...

Page 156: ... Configure Setup Device option 3 Select the LCD tab and choose the desired LCD parameters and LCD measurement units The available LCD parameters are listed in Table 6 1 on page 144 4 Select the OK button to save the configuration and close the window The LCD tab in the configuration window allows you to configure parameters to be presented on the display panel LCD tab ...

Page 157: ...want to appear on the display panel and the corresponding measurement units You can specify the same measurement units as selected in the Product Values tab and in the Interface Values tab by choosing the Auto option for the LCD Unit The LCD will alternate between the selected display parameters The available LCD parameters are listed in Table 6 1 on page 144 5 Select the OK button to save the LCD...

Page 158: ...rcent range RANGE Level value in percent of total measurement range Interface level IFLVL Level of the lower product Interface distance IFDIST Distance between the upper reference point and the interface between the upper and lower product Interface level rate IFRATE The speed of interface level movement up or down Interface signal strength IFAMPL The signal amplitude of the interface echo Volume ...

Page 159: ...ata such as level signal strength etc in Rosemount Radar Master choose the Tools Device Display option and select the Level tab Figure 6 2 Presentation of Measurement Data in RRM To view the analog output signal choose the Tools Device Display option and select the Analog Out tab Figure 6 3 Presentation of Analog Output Value in RRM ...

Page 160: ...ing measurement data in AMS Suite To view measurement data such as level signal strength etc in the AMS Suite 1 Select the transmitter icon in the AMS Suite Device Connection View window 2 Right click and select the Process Variables option Figure 6 4 Presentation of Measurement Data ...

Page 161: ...V 1 Right click the transmitter icon and choose the Properties option 2 Select the Transducer1100 block 3 Select the Product Values tab For interface measurement select the Interface Values tab Figure 6 5 Presentation of Measurement Data in DeltaV for the Rosemount 5300 Series Level values Interface level values ...

Page 162: ...148 Reference Manual 00809 0100 4530 Rev DD Operation May 2016 Operation ...

Page 163: ...62 Analog output calibration page 163 Level and distance calibration page 164 Logging measurement data page 166 Backing up the transmitter configuration page 167 Configuration report page 168 Reset to factory settings page 169 Diagnostics page 170 Using the simulation mode page 172 Write protecting a transmitter page 174 Enter service mode in RRM page 174 Viewing input and holding registers page 1...

Page 164: ...use electrical shock Avoid contact with leads and terminals Make sure the main power to the Rosemount 5300 Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the gauge Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the p...

Page 165: ... used by the transmitter as a starting reference point for distance to the level surface The echo peak amplitude depends on the probe type and installation geometry Product surface echo peak This peak indicates the product level and is caused by a reflection from the product surface The signal strength of the reflection depends on the dielectric constant of the product Product with a high dielectr...

Page 166: ...threshold for detection of the Product level peak Noise below the threshold is suppressed The first echo peak closest to the device that crosses and is above the Surface Threshold is the surface echo The surface threshold is designed as a number of individually adjustable amplitude threshold points the Amplitude Threshold Curve ATC see Amplitude threshold curve on page 161 Interface Threshold Thre...

Page 167: ... functions for viewing and recording the Echo Curve and advanced functions for configuration of amplitude thresholds 7 3 1 Using Rosemount Radar Master To plot the measurement signal 1 Start RRM 2 Open Device Config Tools or Device Config Setup 3 Select the Echo Curve icon see Figure 7 3 Figure 7 3 The Echo Curve Function Is a Useful Tool for Signal Analysis The Echo Curve Analyzer window appears ...

Page 168: ...easurement Output from the device is presented with an arrow at the top of the plot Normally the measurement output points directly at the surface echo peak but if for instance the tank is empty and there is no surface echo peak detected the Measurement Output is still presented indicating the distance to the tank bottom In Figure 7 5 the interface output peak is pointing to the linear distance ba...

Page 169: ...ition in the tank You may zoom in left click and drag for higher resolution when modifying ATC points Set surface threshold to a fixed value Select the Set Threshold button to set the ATC to a fixed value a horizontal line Set interface threshold Drag the circle on the right hand side to modify the threshold or right click the circle and select Properties to enter a value The view record mode tab ...

Page 170: ... the Play button is clicked the tank spectrum is continuously updated without being stored Record tank spectra This function allows you to record tank spectra over time This can be a useful function if for example you want to study the tank signal when filling or emptying the tank The file mode tab The File Mode tab lets you open files with saved snapshots movies to be presented in the spectrum pl...

Page 171: ... Surface Threshold Interface Threshold and Reference Threshold Viewing the echo curve To view the echo curve 1 Select HART command 2 6 1 FOUNDATION Fieldbus parameter TRANSDUCER 1300 AMPLITUDE_THRESHOLD_CURVE The echo curve appears on the display 2 Use the Hand and Zoom tools to view specific parts of the Echo Curve The drop down list allows you choose items such as the different amplitude thresho...

Page 172: ...ions appear on the display 2 Open the desired option For example choosing option 2 Surface Threshold Settings displays the following screen 3 Option 1 Measure and Learn lets you create an Amplitude Threshold Curve ATC see Amplitude threshold curve on page 161 for more information Option 2 Set Threshold lets you specify a constant Surface Threshold See also Analyzing the measurement signal on page ...

Page 173: ... curve analyzer on page 153 If the amplitude threshold is too high the product level will not be detected as illustrated in Figure 7 6 In a situation like this the amplitude threshold has to be lowered so that the Surface peak is not filtered out Figure 7 6 Surface Threshold is Too High If there are disturbing objects in the tank the threshold must be carefully set to avoid locking on the wrong am...

Page 174: ...urement signal The plot shows the signal and the thresholds used for the different amplitude peaks By adjusting the Interface Threshold it is possible to detect even weak interface signals Guidelines for amplitude threshold settings The Interface Threshold should be approximately 50 of the interface signal amplitude If possible the Interface Threshold should be higher than the Surface Threshold Yo...

Page 175: ...may need a fine tuning to handle disturbing objects in the tank The Amplitude Threshold Curve ATC function can be used for disturbance echo handling with the Rosemount 5300 Series Transmitter 7 6 1 Amplitude threshold curve As shown in Figure 7 11 the ATC can be designed to filter out single disturbing echoes by adapting the curve around the corresponding amplitude peak It is important in this cas...

Page 176: ...ise levels Signal Quality Metrics can give an indication of how good the surface signal is compared to the noise For more information see Signal Quality Metrics on page 324 7 7 Interface measurements with fully submerged probes The Rosemount 5300 Series has a measurement option which makes it possible to handle interface measurements when the probe is fully submerged into the upper product see Fig...

Page 177: ...evel are available Figure 7 12 Interface Level Measurements in a Full Chamber Note Adjust Surface Threshold if the interface level pulse is not detected Note that in submerged mode the interface is picked up by the surface threshold See also Using the echo curve analyzer on page 153 7 8 Analog output calibration This function lets you calibrate the analog output by comparing the actual output curr...

Page 178: ... the instructions to calibrate the 4 mA and the 20 mA outputs 7 9 Level and distance calibration Level and distance calibration may be necessary when using a nozzle or pipe or if there are disturbances in the near zone caused by a physical object Non metallic e g plastic vessels and installation geometry may introduce an offset for the zero reference point This offset may be up to 25 mm The offset...

Page 179: ... the Distance measured by the transmitter corresponds to the actual distance The Calibration Distance parameter is available via HART command 2 3 2 4 1 or RRM a Select the Tank icon under Device Config Setup in the RRM workspace b In the Tank window select the Geometry tab c Select the Advanced button d Enter the desired value in the Calibration Distance field and click the Store button Level cali...

Page 180: ...14 The Log Registers Function To start logging 1 Select the Browse button select a directory to store the log file and type a log file title 2 Select the Select Register button and choose register type to be logged 3 Select the desired registers to be logged There are three options available Standard Service and Custom Standard and Service refer to pre defined sets of registers The Custom option l...

Page 181: ...evice menu in RRM 1 Select Device Backup Config to File 2 Browse to the desired directory 3 Type a name of the backup file and click the Save button Now the transmitter configuration is stored The backup file can be used at a later stage to restore a configuration which has been accidentally changed The backup file can also be used to quickly configure transmitters which are installed on similar t...

Page 182: ...es 7 12 Configuration report This function in RRM shows what configuration changes have been done to the transmitter compared to the factory configuration The report compares a specified backup file with the default transmitter configuration To open the Configuration Report choose the Tools Configuration Report menu option Figure 7 16 The Configuration Report Window in RRM Information on probe typ...

Page 183: ...of the configuration is done before the factory reset Then the old transmitter configuration can be loaded if necessary RRM choose menu option Tools Factory Settings Figure 7 17 The Reset to Factory Settings Window in RRM AMS Suite Tools Service Factory Settings HART Command 3 2 1 2 DeltaV 1 In the DeltaV Explorer select the desired transmitter icon and right click the Transducer 1100 block icon 2...

Page 184: ...atus on page 184 device errors see Errors on page 185 device warnings see Warnings on page 187 measurement status see Measurement status on page 188 volume status see Volume calculation status on page 191 analog output status see Analog output status on page 192 Rosemount Radar Master To open the Diagnostics window in RRM choose the Diagnostics option from the Tools menu Figure 7 18 The Diagnostic...

Page 185: ...s window in AMS Suite click the right mouse button on the desired transmitter and choose the Device Diagnostics option Figure 7 19 Device Diagnostics Window in AMS Suite DeltaV Explorer 1 In the DeltaV Explorer select the desired transmitter icon and right click the Transducer 1100 block icon 2 Select the Status option Status TRANSDUCER1100 ...

Page 186: ...s and warnings Figure 7 20 The Status Window in DeltaV Shows Various Status Information HART command For a Field Communicator the corresponding HART command for the Diagnostics option is 3 1 7 15 Using the simulation mode This function can be used to simulate measurements and alarms RRM choose menu option Tools Simulation Mode Figure 7 21 The Simulation Mode Window in RRM AMS Suite Tools Service S...

Page 187: ...Service and Troubleshooting May 2016 Service and Troubleshooting DeltaV 1 In the DeltaV Explorer select the desired transmitter icon and right click the Transducer 1300 block icon 2 Select the Simulation Mode option Simulation Mode TRANSDUCER1300 ...

Page 188: ... the Transducer 1100 block icon 2 Select the Unlock Lock Device option 7 17 Enter service mode in RRM In RRM service functions for advanced users are available for the Rosemount 5300 Series Transmitter Setting RRM into Service Mode all the Service menu options in RRM are enabled The default password for enabling the Service Mode is admin The password can be changed by selecting the Change Password...

Page 189: ...e Input Holding registers in RRM the Service Mode must be activated 1 Select the Enter Service Mode option from the Service menu 2 Type the password default password is admin Now the View Input and View Holding Registers options are available 3 Select the View Input Holding Registers option from the Service menu 4 Select the Read button To change a Holding register value just type a new value in t...

Page 190: ...s clean and the spring loaded pin at the center of the process seal is properly inserted the pin should move back when pushed into the hole 4 Attach the protection plug to the process seal If a protection plug is not available then cover the process seal with a plastic bag Figure 7 23 Flange Version A Nut B Put the protection plug here C Process seal Figure 7 24 Threaded Version A Nut B Put the pr...

Page 191: ...nction See Appendix C Advanced Configuration to determine if the Dynamic Vapor Compensation function is supported by the transmitter head Table 7 1 Compatibility between Firmware Version and Probe Type Firmware version Probe type Standard HP HTHP without R2 marking HP HTHP C with R2 marking only 1 1 The R2 marking is on the housing seal or the adapter as seen in the figure HTHP with both R3 and VC...

Page 192: ...te on the transmitter head label 2 Check the marking on the probe Note In RRM the software revision number firmware version can be checked either in Device Explorer or at the bottom of the RRM window as shown in Figure 7 25 Figure 7 25 Software Revision Number Manufacturing Date Before 080618 YYMMDD R 2 R 2 Example R2 Marking on the probe Device Explorer Software Revision 1 A4 ...

Page 193: ...ot of the same type as the old one update the transmitter configuration by setting the Probe Type parameter to the appropriate value HART Fast Key sequence 2 1 2 or in RRM select the Tank icon in the Device Config Setup toolbar 7 Measure the Probe length and enter the measured value HART Fast Key sequence 2 1 2 or in RRM select the Tank icon in the Device Config Setup toolbar and select the Probe ...

Page 194: ... 7 2 Near Zone Definitions Depending on Software Releases and Probe Type 9 Verify that the transmitter measures correct product level otherwise see Level and distance calibration on page 164 Rosemount 5300 GWR Series near zone Firmware version Rigid probes Flexible probes Firmware version earlier than 1 A4 15 in 0 37 m Firmware version 1 A4 or later 40 in 1 m Near Zone ...

Page 195: ...that the 250 resistor is in the loop Check cables Make sure that correct HART short address is used Try address 0 Check Analog Output current value to verify that transmitter hardware works Check that the correct settings are used in RRM Select Device Search from the menu Click Settings and HART tab Make sure the values are properly chosen The standard values are shown on page 95 Analog Out is set...

Page 196: ...threshold see Interface peak not found on page 160 Check the Upper Product Dielectric constant see Basic configuration parameters on page 88 Incorrect level reading Configuration error Disturbing objects in the tank Check the Tank Height parameter Check status information and diagnostic information Check that the transmitter has not locked on an interfering object see Disturbance echo handling on ...

Page 197: ...er Error Restart transmitter Set database to default load default Database Download Application Software Call Service Center SW Error Display Error Analog Out Error Restart transmitter Call Service Center 1 A malfunctioning display panel may only be replaced by service personnel at the Emerson Process Management Service Department A display must not be replaced when the transmitter is in operation...

Page 198: ...ode is active To turn off the Advanced Simulation mode set Holding Register 3600 0 see Viewing input and holding registers on page 174 Interface Invalid The interface measurement is invalid Check the Error Messages Warning Messages and the Interface Status for details Invalid Measurement The level measurement is invalid Check Error Messages Warning Messages and Measurement Status for details User ...

Page 199: ...ement Service Department if the problem persists Microwave Module error An error in the microwave module Contact Emerson Process Management Service Department LCD error An error in the LCD is detected Contact Emerson Process Management Service Department Modem error An error in the modem used for digital communication has been detected Contact Emerson Process Management Service Department Analog o...

Page 200: ...00 4530 Rev DD Service and Troubleshooting May 2016 Service and Troubleshooting Software error An error has been detected in the transmitter software Contact Emerson Process Management Service Department Message Description Action ...

Page 201: ...n errors and in most cases do not result in Analog Output alarms In RRM warnings are indicated in the Diagnostics window Table 7 6 Warning Messages Message Description Action RAM warning See Diagnostics RRM Tools Diagnostics for further information on a warning message Also see Diagnostics on page 170 FPROM warning Hreg warning MWM warning LCD warning Modem warning Analog out warning Internal temp...

Page 202: ...needed Reference pulse invalid An error in the reference pulse in the last sampled tank signal Check Warning messages If MicroWave Module MWM Warning is active this might indicate a transmitter error Contact Emerson Process Management Service Department DeltaF not at setpoint The DeltaF is not correctly regulated Check Warning Messages If MicroWave Module MWM Warning is active this might indicate ...

Page 203: ...active To turn off the Advanced Simulation mode set Holding Register 3600 0 see Viewing input and holding registers on page 174 Invalid Lower Volume Value The given lower volume value is invalid Check Lower Volume Status for details Invalid Upper Volume Value The given upper volume value is invalid Check Upper Volume Status for details Using probe end projection measurement The probe end projectio...

Page 204: ...d Change the probe mounting or turn off interface measurement by changing the measurement mode Can t handle max possible interface thickness With the current configuration the maximum measurement range is too short to guarantee that the interface echo can always be found Accept the limitation or change the tank environment and device configuration Interface thickness close to max range The interfa...

Page 205: ... strapping table Level out of range The measured level is outside the given tank shape Check if the correct tank type is chosen and check the configured Tank Height Strap table length not valid The configured strap table length is too small or too large Change the strapping table size to a valid number of strapping points A maximum number of 20 strapping points can be entered Strap table not valid...

Page 206: ... and Warning Messages to find the reason for the Alarm Saturated The analog output signal value is saturated i e equal to the saturation value No action needed Multidrop The transmitter is in Multidrop Mode The analog output is fixed at 4 mA This is the normal setting when a device is used in Multidrop configuration Fixed Current mode The analog output is in fixed current mode This mode is used wh...

Page 207: ...G FAIL An error in the transmitter configuration memory EEPROM has been detected The error is either a checksum error that can be solved by loading the default database or a hardware error Note The default values are used until the problem is solved OMEM FAIL Other memory failure MWM FAIL An error in the microwave module DPLY FAIL An error in the LCD MODEM FAIL Modem hardware failure AOUT FAIL An ...

Page 208: ...on the LED flashes once every other second When an error occurs the LED flashes a sequence that corresponds to the Code number followed by a five second pause This sequence is continuously repeated The following errors can be displayed Table 7 12 LED Error Codes Example Modem error code 6 is displayed as the following flash sequence Code Error 0 Ram Failure 1 FPROM 2 HREG 4 Microwave Module 5 Disp...

Page 209: ...urce Block SUMMARY_STATUS Messages Condition name and description Other Simulate Active This indicates that the simulation switch is in place This is not an indication that the I O blocks are using simulated data Device Fault State Set Device Needs Maintenance Soon Memory Failure A memory failure has occurred in FLASH RAM or EEPROM memory Lost Static Data Static data that is stored in non volatile...

Page 210: ...processor 2 Check Rosemount 5300 cable 3 Call service center Mfg Block integrity error 1 Restart processor 2 Call service center Non Volatile memory integrity error 1 Restart processor 2 Call service center ROM integrity error 1 Restart processor 2 Call service center Condition name and description Other Out of Service The actual mode is out of service Condition name and description Electronics Fa...

Page 211: ...s out of service Symptom Possible causes Recommended actions Bad or no level readings Read the AI BLOCK_ERR parameter BLOCK_ERR reads OUT OF SERVICE OOS 1 AI Block target mode set to OOS 2 Resource Block OUT OF SERVICE BLOCK_ERR reads CONFIGURATION ERROR 1 Check CHANNEL parameter see CHANNEL on page 127 2 Check L_TYPE parameter see L_TYPE on page 127 3 Check XD_SCALE engineering units see XD_SCALE...

Page 212: ...hannel value L_TYPE must be set to Direct Indirect or Indirect Square Root and cannot be left at the initial value of 0 Resource block The actual mode of the Resource block is OOS See Resource Block Diagnostics for corrective action Schedule Block is not scheduled and therefore cannot execute to go to Target Mode Schedule the block to execute Process and or block alarms will not work Features FEAT...

Page 213: ... explain the additional information and procedures necessary to return goods exposed to hazardous substances Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of and understand the hazard The product being returned will require a copy of the required Material Safety Data Sheet MSDS for each substance must be included with the returned goods ...

Page 214: ...200 Reference Manual 00809 0100 4530 Rev DD Service and Troubleshooting May 2016 Service and Troubleshooting ...

Page 215: ...es potential safety issues is indicated by a warning symbol Refer to the following safety messages before performing an operation preceded by this symbol Failure to follow these installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Use the equipment only as specified in this manual Failure to do so may impair the protection prov...

Page 216: ... Instrumented System Implementation of one or more Safety Instrumented Functions A SIS is composed of any combination of sensor s logic solver s and final element s SFF Safe Failure Fraction Type B device Complex device using microcontrollers or programmable logic Any substitution of non authorized parts or repair other than exchanging the complete transmitter head or probe assembly may jeopardize...

Page 217: ... systems Table 8 1 lists the versions of the Rosemount 5300 Series Transmitter that have been considered for the hardware assessment to which this section applies Models with the QS option code are supplied with a manufacturer s prior use certificate of FMEDA data Models with the QT option code are IEC 61508 certified by an accredited 3rd party agency for use in safety instrumented systems up to S...

Page 218: ...o activate the alarm function if an error occurs If a measured value goes beyond the measurement range the transmitter enters saturation mode limit alarm is disabled or alarm mode depending on the current configuration The minimum time for the alarm condition is 200 ms Only the 4 20 mA output can be used in the safety function The HART protocol can only be used for setup calibration and diagnostic...

Page 219: ...th and verify configuration of the Rosemount 5300 Series A full review of configuration methods is available in Section 5 Configuration These instructions are applicable to the Rosemount 5300 Series safety certified options with any differences noted Damping User adjusted damping will affect the transmitter s ability to respond to process changes Therefore the damping values response time should n...

Page 220: ...ional configuration changes by a password protected function It is recommended to use write protection described in section Write protecting a transmitter on page 174 Site acceptance After installation and or configuration proper operation of the transmitter including verification of all configuration changes must be verified A site acceptance test is therefore required The proof test outlined in ...

Page 221: ... the proof test on the product that will be stored in the tank while the device is in operation Note Before every test make sure you are connected to the correct transmitter by verifying QT QS in the model code on the label and your software version Also verify that the serial number on the label matches the one in your configuration tool Make sure to enable write protection as soon as you are fin...

Page 222: ...tor a In the Tools menu select Lock Unlock Configuration Area b Enter Password to unlock a Go to Configure Manual Setup Device Setup Security For HART Device Revision 3 Go to Device Diagnostics Tools General b Click Write Protect and follow the instructions Rosemount Radar Master AMS Device Manager and Field Communicator a Go to Setup Output Analog Out 1 and click Loop test b Enter current value r...

Page 223: ...nter current value representing low alarm current c Click Start to output current d Verify that analog output current is correct e Click Stop to end loop test a Go to Configure Manual Setup Device Setup Output For HART Device Revision 3 Go to Configure Setup Analog Output Analog Out b Click Loop Test and select Other c Enter current value representing low alarm current d Verify that analog output ...

Page 224: ...t the Primary Variable is properly configured Note that the applied level has to be between Upper and Lower Range values otherwise the device enters alarm mode If level is outside Maximum Measuring Range the level reading accuracy may be reduced For best performance use the 4 20 mA range points as calibration points See Figure 8 2 Figure 8 2 Range Values 8 Remove the bypass and otherwise restore n...

Page 225: ...ement such as the BPCS level sensor or a manual reading 7 Remove the bypass and otherwise restore normal operation For troubleshooting the transmitter see Section 7 Service and Troubleshooting 8 8 3 Suggested partial proof test The suggested proof test described below will detect 55 of possible DU failures in the Rosemount 5300 Series Transmitters 1 Bypass the safety function and take appropriate ...

Page 226: ...nsmitter This will ensure the proper settings for your safety device are configured and your QS or QT certificate is still valid 8 10 Specifications For general specifications see Appendix A Specifications and Reference Data or refer to the Rosemount 5300 Series Product Data Sheet document number 00813 0100 4530 The Rosemount 5300 Series must be operated in accordance with the functional and perfo...

Page 227: ...mA only May 2016 Safety Instrumented Systems 4 20 mA only Product life 50 years based on worst case component wear out mechanisms not based on wear out of process wetted materials Spare parts Additional spare parts are available in section Spare parts and accessories on page 270 ...

Page 228: ...214 Reference Manual 00809 0100 4530 Rev DD Safety Instrumented Systems 4 20 mA only May 2016 Safety Instrumented Systems 4 20 mA only ...

Page 229: ...munication FCC and R TTE FCC part 15 1998 subpart B and R TTE EU directive 99 5 EC Considered to be an unintentional radiator under the Part 15 rules Humidity 0 100 relative humidity Start up time 40 s A 1 2 Start up sequence For the Rosemount 5300 as default the radar will first go to Low Alarm current for 9 seconds during boot up followed by nine seconds of High Alarm current After that measurem...

Page 230: ...4 External Power Supply for HART For Explosion proof Flameproof installations the Rosemount 5300 Series Transmitters have a built in barrier no external barrier needed 2 When a Smart Wireless THUM Adapter is fitted it adds a maximum drop of 2 5 Vdc in the connected loop Minimum input voltage Ui at different currents IS parameters See Product Certifications on page 285 Signal on alarm Saturation le...

Page 231: ...rminals or tunneling via the RS 485 External power supply 1 The input voltage Ui for Modbus is 8 30 Vdc max rating For Explosion proof Flameproof installations the Rosemount 5300 Series Transmitters have a built in barrier no external barrier needed 2 Figure A 5 External Power Supply for Modbus Power consumption 0 5 W with HART address 1 1 2 W incl four HART slaves Approval type Input voltage Ui N...

Page 232: ...fication supporting configuration in for instance Yokogawa Fieldmate PRM E H FieldCare and PACTware Output units Level interface and distance ft inches m cm or mm Level rate ft s m s in min m h Volume ft3 inch3 US gals Imp gals barrels yd3 m3 or liters Temperature F and C Output variables Damping 0 60 s 2 s default value 5301 5302 5303 PV SV TV QV Level X X X X Distance to Level Ullage X X X X Lev...

Page 233: ... use cases for the reflector are Verification of transmitter and probe i e proof testing High level supervision i e continuous monitoring of high level condition Verification During commissioning the location and amplitude characteristics of the reflector are stored in the transmitter When the test procedure is later initiated the stored reflector data is compared to the current measurement to ver...

Page 234: ...d C versions Final rating may be lower depending on flange and material of construction selection Figure A 7 Process Temperature and Pressure Max Rating O ring material Temperature F C in air Min 1 1 The O ring can be stored at lower temperatures refer to Storage temperature on page 221 Max Viton Fluoroelastomer 5 15 302 150 Ethylene Propylene EPDM 40 40 266 130 Kalrez 6375 Perfluoroelastomer 14 1...

Page 235: ...rd Max 302 F 580 psig 150 C 40 Bar HP C Class 2500 up to max 392 F 200 C HTHP Class 2500 up to max 752 F 400 C Alloy C 276 UNS N10276 flanges according to ASME B16 5 Table 2 3 8 Standard Max 302 F 580 psig 150 C 40 Bar HP Class 1500 up to max 392 F 200 C HTHP Class 1500 up to max 752 F 400 C Duplex 2205 UNS S31803 flanges according to ASME B16 5 table 2 2 8 Standard Max 302 F 580 psig 150 C 40 Bar...

Page 236: ...d PTFE covered probes have a tank connection design with a protective flange plate of the same material as the probe and with a backing flange in 316L EN 1 4404 The protective flange plate prevents the backing flange from being exposed to the tank atmosphere Flange rating according to SST backing flange ASME B16 5 Table 2 2 3 EN 1092 1 material group 13E0 and JIS B2220 material group 2 3 Alloy C 2...

Page 237: ...4 1 with min thickness 1 6 mm Spiral wound gasket with nonmetallic filler EN 1514 2 Bolting material Gasket Flange material Hub material Standard HP HTHP HP HTHP ASME ANSI UNS N10276 Soft 1a with min thickness 1 6 mm Spiral wound gasket with nonmetallic filler 1b SB462 Gr N10276 solution annealed condition or SB575 Gr N10276 solution annealed condition SB574 Gr N10276 EN JIS Soft EN 1514 1 with mi...

Page 238: ...uids Sometimes there is an emulsion layer mix of the products between the two products which can affect interface measurements For guidelines on emulsion consult your local Emerson Process Management representative For information on the maximum allowable product thickness and measuring range see Interface measuring range on page 229 A 1 16 High pressure steam applications Considerations Saturated...

Page 239: ...t accuracy and is recommended for all chambers where the dimensions of the chamber allow for it If the distance from the flange to the upper inlet is less than 28 in 710 mm the short reflector should be chosen This distance is a minimum when dynamic compensation is required within the whole measuring range from the lower to the upper inlet If this is not required the long reflector can be used and...

Page 240: ...it is not recommended to use centering discs mounted along the probe Signal Quality Metrics option code D01 or DA1 can be used in determining when to clean the probe Transmitters equipped with the Diagnostics Suite option can calculate Signal Quality Metrics Maximum error due to contamination is 1 10 depending on probe type dielectric constant contamination thickness and contamination height above...

Page 241: ...eavy product build up or contamination on the probe should be avoided since it can reduce measuring range and might cause erroneous level readings Table A 6 Measuring Range and Minimum Dielectric Constant Rigid single lead segmented rigid single lead Flexible single lead 1 Coaxial Rigid twin lead Flexible twin lead Maximum measuring range 9 ft 10 in 3 m for 8 mm probes code 4A 19 ft 8 in 6 m for 1...

Page 242: ...t 6 m 10 ft 3 m 1 159 ft 48 5 m 1 2 m remote housing Chamber pipe installations 4 in 100 mm 1 4 9 ft 2 75 m 19 ft 6 m 1 33 ft 10 m 1 2 19 ft 6 m 10 ft 3 m 1 33 ft 10 m 1 2 2 10 ft 3 m 1 19 ft 6 m 1 33 ft 10 m 1 2 19 ft 6 m 10 ft 3 m 1 33 ft 10 m 1 2 80 10 ft 3 m 19 ft 6 m 33 ft 10 m 1 2 19 ft 6 m 10 ft 3 m 1 33 ft 10 m 1 2 Tank installations 1 4 9 ft 2 75 m 9 ft 2 75 m 9 ft 2 75 m 19 ft 6 m 9 ft 2...

Page 243: ...d single lead probes For flexible probes the maximum measuring range is reduced by the maximum upper product thickness according to the diagram below However characteristics may vary between the different applications Figure A 9 Maximum Upper Product Thickness for the Flexible Single Lead Probe Figure A 10 Maximum Upper Product Thickness for the Flexible Twin Lead Probe Note Maximum distance to th...

Page 244: ...t when measuring on a high dielectric media When using a metallic centering disc the Lower Blind Zone is 8 in 20 cm including weight if applicable When using a PTFE centering disc the Lower Blind Zone is not affected Figure A 12 Figure A 13 and Figure A 14 illustrate the accuracy over measuring range at reference condition with alternating probe types and varying dielectric constant of the product...

Page 245: ...acy Over Measuring Range for Twin Lead Probes 0 12 in 3 mm 2 in 5 cm 7 5 in 19 cm 0 8 in 2 cm 1 18 in 30 mm 0 12 in 3 mm 3 5 in 9 cm 7 in 18 cm 5 1 in 13 cm 1 18 in 30 mm Accuracy Accuracy Blind Zone Water DC 80 Oil DC 2 0 12 in 3 mm 3 9 in 10 cm 9 8 in 25 cm 0 8 in 2 cm 1 18 in 30 mm 0 12 in 3 mm 3 2 in 8 cm 8 3 in 21 cm 4 7 in 12 cm 1 18 in 30 mm Accuracy Accuracy Blind Zone Water DC 80 Oil DC 2...

Page 246: ...tor or A size Mini 4 pin male minifast connector Recommended output cabling is twisted shielded pairs 24 12 AWG Housing material Polyurethane covered Aluminum or Stainless Steel Grade CF8M ASTM A743 Ingress protection NEMA 4X IP 66 IP67 Factory sealed Yes Weight Aluminum transmitter head 4 4 lb 2 kg SST transmitter head 10 8 lb 4 9 kg Remote housing mounting Kit that includes a flexible armored ex...

Page 247: ...annot be cut in the field Minimum and maximum probe length Probe angle 0 to 90 degrees from vertical axis Note Models with QT option code should not be installed in angled probe installations Tensile strength 0 16 in 4 mm Flexible Single Lead SST 2698 lb 12 kN Alloy C 276 1798 lb 8 kN Alloy 400 1124 lb 5 kN Duplex 2205 1349 lb 6 kN 0 24 in 6 mm Flexible Single Lead SST 6519 lb 29 kN Flexible Twin ...

Page 248: ...rials 3 Alloy 400 UNS N04400 Alloy K500 PTFE PFA and O ring materials 7 PTFE 1 mm PTFE cover 8 PTFE 316 L SST EN 1 4404 and O ring materials D Duplex 2205 UNS S31803 EN 1 4462 Duplex 2507 UNS S32750 EN 1 4410 PTFE PFA and O ring materials Material of construction code Material exposed to tank atmosphere 1 316L SST EN 1 4404 Ceramic Al2O3 Graphite and Alloy 625 2 and H Alloy C 276 UNS N10276 Cerami...

Page 249: ...hat should be added at the end of the standard model string See example model string below Example model string 5301 H A 1 S 1 V 1A M 002 05 AA I1 M1C1 R1234 Item Weight Flange Depends on flange size Coaxial probe 0 67 lb ft 1 kg m Rigid Single Lead probe 0 3 in 8 mm 0 27 lb ft 0 4 kg m Rigid Single Lead probe 0 5 in 13 mm 0 71 lb ft 1 06 kg m Segmented Rigid Single Lead probe 0 71 lb ft 1 06 kg m...

Page 250: ...imeters 5 2 133 7 1 180 3 4 87 3 6 92 7 4 188 5 10 1 257 5 Ø 0 31 8 Ø 0 51 13 Ø 0 47 12 PTFE covered probe 14 NPT Optional adapters M20x1 5 eurofast and minifast L 10 ft 3 m for Ø 0 31 8 L 20 ft 6 m for Ø 0 51 13 PTFE covered probe and protective plate Alloy probe and protective plate The PTFE and Alloy probes are designed with a protective plate HTHP HP C version 15 6 397 5 15 6 397 5 HTHP HP Pla...

Page 251: ...d Single Lead Probe with Tri Clamp Connection Dimensions are in inches millimeters PTFE covered probe and protective plate L 10 ft 3 m for Ø 0 31 8 L 20 ft 6 m for Ø 0 51 13 7 4 188 5 10 1 257 5 10 1 257 5 14 NPT Optional adapters M20x1 5 eurofast and minifast 7 1 180 3 6 92 3 4 87 5 2 133 Ø 0 31 8 Ø 0 51 13 Ø 0 47 12 PTFE covered probe ...

Page 252: ...2 4 62 7 1 180 1 in 1 in s52 2 in s60 3 6 92 3 4 87 Ø 0 31 8 Ø 0 51 13 Ø 0 47 12 PTFE covered probe 7 4 188 5 10 1 257 5 14 NPT Optional adapters M20x1 5 eurofast and minifast L 10 ft 3 m for Ø 0 31 8 L 20 ft 6 m for Ø 0 51 13 3 4 87 1 1 27 7 1 180 3 6 92 L 10 ft 3 m for Ø 0 31 8 L 20 ft 6 m for Ø 0 51 13 HTHP HP C version 15 6 397 5 10 1 257 5 Ø 0 31 8 Ø 0 51 13 Ø 0 47 12 PTFE covered probe G 1 1...

Page 253: ... Single Lead Probe with Flange Connection Dimensions are in inches millimeters 7 1 180 3 4 87 3 6 92 14 NPT Optional adapters M20x1 5 eurofast and minifast L 33 ft 10 m 10 1 257 5 Ø 0 51 13 15 2 385 31 5 800 Optional Bottom centering disc SST or PTFE 0 6 15 7 4 188 5 5 2 133 HTHP HP C version 15 6 397 5 55 2 2 15 2 385 Optional PTFE centering disc ...

Page 254: ...n inches millimeters 7 1 180 3 4 87 3 6 92 14 NPT Optional adapters M20x1 5 eurofast and minifast L 33 ft 10 m 10 1 257 5 Ø 0 51 13 15 2 385 31 5 800 Optional Bottom centering disc SST or PTFE 0 6 15 7 4 188 5 5 2 133 HTHP HP C version Optional PTFE centering disc NPT 1 in s52 NPT 1 in s52 NPT 2 in s60 2 4 62 BSP G 1 in s52 BSP G 1 in s60 1 1 27 2 4 62 55 2 2 15 2 385 NPT 1 in s50 BSP G 1 in s60 1...

Page 255: ...G 1 in s60 The probe must be in the center of the chamber pipe Water surface Min 12 300 1 in centering disc Ø 1 46 37 Water surface Short reflector 13 8 350 Long reflector 19 7 500 Minimum 8 3 in 210 mm distance between water surface and reflector end Ø 0 3 8 Pipe inner diameter Ø 1 5 38 Ø 2 05 52 5 2 133 Ø 0 5 13 L 7 5 ft 2 3 m 1 1 27 Chamber flange Thread sealing Chamber pipe metal Upper referen...

Page 256: ...t 50 m 7 4 188 5 10 1 257 5 5 5 140 Ø 0 86 22 4 mm probe Ø 1 10 28 6 mm probe 14 NPT Optional adapters eurofast and minifast The PTFE covered probe is designed with a protective plate Short weight option W2 2 50 Heavy weight option W3 Ø 1 5 37 5 5 5 140 Ø 1 5 37 5 15 6 397 5 HTHP HP C version HTHP HP C Plate Design Option for Alloy versions 15 6 397 5 Ø 0 16 4 Ø 0 24 6 Ø 0 28 7 PTFE covered probe ...

Page 257: ...limeters 7 1 180 L 164 ft 50 m 10 1 257 5 Ø 0 86 22 4 mm probe Ø 1 10 28 6 mm probe 5 2 133 7 4 188 5 14 NPT Optional adapters eurofast and minifast Ø 0 16 4 Ø 0 24 6 5 5 140 Short weight option W2 2 50 Heavy weight option W3 Ø 1 5 37 5 5 5 140 Ø 1 5 37 5 The PTFE covered probe is designed with a protective plate 3 4 87 3 6 92 17 1 434 PTFE covered probe Ø 0 28 7 PTFE covered probe Ø 0 88 22 5 PTF...

Page 258: ... 164 ft 50 m Ø 0 86 22 4 mm probe Ø 1 10 28 6 mm probe 10 1 257 5 14 NPT Optional adapters M20x1 5 eurofast and minifast NPT 1 1 2 inch NPT 1 1 2 inch 7 4 188 5 NPT 1 G 1 inch G 1 1 inch 3 4 87 1 1 27 7 1 180 3 6 92 Ø 0 16 4 Ø 0 24 6 15 6 397 5 HTHP HP C version 10 1 257 5 NPT s50 G s60 1 in s52 1 in s60 Ø 0 28 7 PTFE covered probe 17 1 434 PTFE covered probe Short weight option W2 2 50 Heavy weig...

Page 259: ...axial probe with Flange Connection Dimensions are in inches millimeters L 20 ft 6 m 10 1 257 1 5 2 133 7 1 180 3 4 87 3 6 92 1 1 28 7 4 188 5 14 NPT Optional adapters M20x1 5 eurofast and minifast The Alloy probes are designed with a protective plate HTHP HP C version 15 6 397 5 15 6 397 5 HTHP HP Plate Design Option for Alloy versions ...

Page 260: ...on Dimensions are in inches millimeters L 20 ft 6 m NPT 1 1 2 inch NPT 1 1 2 inch 5 2 133 7 4 188 5 2 4 62 7 1 180 1 in 1 in s52 2 in s60 3 6 92 3 4 87 1 1 28 10 1 257 1 14 NPT Optional adapters M20x1 5 eurofast and minifast 1 1 28 G 1 1 inch 3 4 87 1 1 27 7 1 180 3 6 92 10 1 257 1 NPT s50 G s60 15 6 397 5 HTHP HP C version L 20 ft 6 m NPT 1 G 1 inch 1 in s52 1 in s60 ...

Page 261: ... millimeters L 13 ft 1 in 4 m Water surface 7 1 180 3 4 87 3 6 92 14 NPT Optional adapters M20x1 5 eurofast and minifast 5 2 133 Short reflector 13 8 350 Long reflector 19 7 500 Minimum 8 3 in 210 mm distance between water surface and reflector end Chamber pipe Ø 1 1 28 Ø 1 6 42 Metallic contact with nozzle or tank allowed Min 0 2 5 Min Ø 2 50 16 397 Tank flange Water surface Min 12 300 Upper refe...

Page 262: ...rs 1 0 26 s60 5 2 133 7 4 188 5 1 8 45 7 1 180 L 10 ft 3 m 3 4 87 Ø 0 24 6 Ø 0 31 8 14 NPT Optional adapters M20x1 5 eurofast and minifast G 1 inch NPT 1 2 inch NPT 1 2 inch 1 in s52 2 in s60 1 1 27 7 1 180 3 6 92 3 6 92 3 4 87 10 2 259 5 1 0 26 Ø 0 31 8 Ø 0 24 6 L 10 feet 3 m 10 2 259 5 Ø 0 24 6 Ø 0 31 8 Flange 3 4 87 3 6 92 7 1 180 5 2 133 7 4 188 5 1 0 26 L 10 ft 3 m 10 2 259 5 Flange ...

Page 263: ...60 3 5 90 3 5 90 Ø 0 16 4 Ø 0 16 4 1 4 35 5 2 133 7 4 188 5 1 8 45 L 164 ft 50 m 7 1 180 3 4 87 Ø 0 16 4 Ø 0 16 4 G 1 inch NPT 1 2 inch NPT 1 2 inch 1 in s52 2 in s60 1 1 27 7 1 180 3 6 92 3 6 92 3 4 87 L 164 ft 50 m 10 2 259 5 10 2 259 5 14 NPT Optional adapters M20x1 5 eurofast and minifast 3 5 90 1 4 35 Ø 0 16 4 Ø 0 16 4 Flange 3 4 87 3 6 92 7 1 180 5 2 133 7 4 188 5 L 164 ft 50 m 10 2 259 5 Fl...

Page 264: ... 250 Specifications and Reference Data Figure A 29 Mounting Bracket Option Code BR Dimensions are in inches millimeters 5 2 133 Pipe diameter max 2 5 in 64 mm 2 2 57 2 8 70 0 8 20 0 3 7 Pipe mounting vertical pipe Pipe mounting horizontal pipe Wall mounting Hole pattern wall mounting ...

Page 265: ...ta May 2016 Reference Manual 00809 0100 4530 Rev DD Figure A 30 Remote Housing Option Code B1 B2 B3 Dimensions are in inches millimeters Rmin 1 4 35 3 6 9 ft 1 2 or 3 m Hmin 6 9 175 Standard Variant 12 4 315 HTHP HP C Variant 5 2 133 7 4 188 5 5 2 133 7 180 3 4 87 3 6 92 ...

Page 266: ...d face K G B1 D K B2 B2 D Outside diameter B1 Flange thickness with gasket surface B2 Flange thickness without gasket surface F B1 B2 Gasket surface thickness G Gasket surface diameter Bolts Number of bolts K Bolt hole circle diameter Dimensions are in inches millimeters G Special flanges 1 D B1 B2 F G Bolts K Fisher 249B 259B 2 9 00 228 6 1 50 38 2 1 25 31 8 0 25 6 4 5 23 132 8 8 7 25 184 2 Fishe...

Page 267: ...7 see page 215 for details F FOUNDATION Fieldbus see page 217 for details M RS 485 with Modbus communication see page 217 for details U Rosemount 2410 Tank Hub Connectivity Housing material A Polyurethane covered Aluminum S Stainless Steel Grade CF8M ASTM A743 Conduit cable threads 1 14 NPT 2 M20 x 1 5 adapter 4 2 pcs M20 x 1 5 adapter G Metal cable gland 14 NPT E 1 M12 4 pin Male connector eurofa...

Page 268: ...Viton Fluoroelastomer E Ethylene Propylene EPDM K Kalrez 6375 Perfluoroelastomer B Nitrile Butadiene NBR Probe type Process connections Probe lengths 3B Coaxial perforated For level and interface measurement Flange 1 in 6 1 in 2 in 6 Thread Min 1 ft 4 in 0 4 m Max 19 ft 8 in 6 m 3V 7 Integrated Still Pipe Vapor Probe For 3 in chambers and above Refer to page 262 to specify reference reflector leng...

Page 269: ... ft 50 m 3A 10 Coaxial for level measurement Flange 1 in 6 1 in 2 in 6 Thread Min 1 ft 4 in 0 4 m Max 19 ft 8 in 6 m 4S Segmented Rigid Single Lead 13mm Flange 1 in 1 in 2 in Thread Min 1 ft 4 in 0 4 m Max 32 ft 9 in 10 m Probe length units E English feet in M Metric meters centimeters Total probe length feet m 11 XXX 0 164 ft or 0 50 m Total probe length in cm 11 XX 0 11 in or 0 99 cm Process con...

Page 270: ...ype Joint 1 H D H P C CE 4 in 1500 lb 1 H D H P C CF 4 in 2500 lb 1 H P CI 4 in 600 lb RTJ Ring Type Joint 1 H D H P C CJ 4 in 900 lb RTJ Ring Type Joint 1 H D H P C CK 4 in 1500 lb RTJ Ring Type Joint 1 H D H P C DA 6 in 150 lb 1 2 3 7 8 H S H P C EN DIN flanges 13 Material of construction Operating temperature and pressure HB DN50 PN40 1 2 3 7 8 S H P C HC DN50 PN63 1 2 3 7 8 H P C HD DN50 PN100...

Page 271: ...F DN100 PN250 1 H P C JH DN100 PN16 EN 1092 1 Type E spigot face DIN 2513 Form V13 1 8 S H P C JI DN100 PN40 Type E spigot face DIN 2513 Form V13 1 8 S H P C JP DN100 PN16 EN 1092 1 Type C tongue face DIN 2512 Form F 1 S H P C JQ DN100 PN40 EN 1092 1 Type C tongue face DIN 2512 Form F 1 S H P C KA DN150 PN16 1 2 3 7 8 S H P C JIS flanges 14 Material of construction Operating temperature and pressu...

Page 272: ...mp 1 8 4A 4B 5A 5B standardtemperature and pressure BT 3 in Tri Clamp 1 8 4A 4B 5A 5B standardtemperature and pressure CT 4 in Tri Clamp 1 8 4A 4B 5A 5B standardtemperature and pressure Proprietary flanges TF Fisher proprietary 316L SST for 249B 259B chambers Torque Tube Flange TT Fisher proprietary 316L SST for 249C chambers Torque Tube Flange TM Masoneilan proprietary 316L SST Torque Tube Flange...

Page 273: ... EAC Intrinsic Safety E4 TIIS Flameproof KA 15 ATEX FM CSA Flameproof Explosion proof KB 15 ATEX FM IECEx Flameproof Explosion proof KC 15 ATEX CSA IECEx Flameproof Explosion proof KD 15 FM CSA IECEx Flameproof Explosion proof KE ATEX FM CSA Intrinsic Safety KF ATEX FM IECEx Intrinsic Safety KG ATEX CSA IECEx Intrinsic Safety KH FM CSA IECEx Intrinsic Safety KI 16 FISCO ATEX FM CSA Intrinsic Safet...

Page 274: ...ing Procedure Specification Special certifications Q4 Calibration Data Certification Q8 19 Material Traceability Certification per EN 10204 3 1 QG GOST Primary Verification Certificate Safety certifications QS Prior use certificate of FMEDA Data Only available with HART 4 20 mA output output code H QT 20 Safety certified to IEC 61508 with certificate of FMEDA data Only available with HART 4 20 mA ...

Page 275: ...s Suite includes Signal Quality Metrics diagnostics DA1 HART Diagnostics Suite includes Signal Quality Metrics diagnostics Verification reflectors high level supervision HL1 24 Verification reflector for 3 to 6 in pipe chamber High Level Supervision See page 219 for details HL2 24 Verification reflector for 8 in pipe chamber High Level Supervision See page 219 for details HL3 24 Verification refle...

Page 276: ... ring 4 For other materials consult the factory 5 Requires Operating Temperature and Pressure code H P or C 6 Only available with Operating Temperature and Pressure code S 7 Only available with Operating Temperature and Pressure code H 8 0 79 lb 0 36 kg standard weight for flexible single lead probe L 5 5 in 140 mm For PTFE covered probes 2 2 lb 1 kg standard weight for flexible single lead probe ...

Page 277: ...tion codes QS and QT and remote housing mounting option code B1 B2 or B3 25 Can not be combined with E2 INMETRO Flameproof or I2 INMETRO Intrinsic Safety 26 Available for SST Alloy C 276 Alloy 400 and Duplex 2205 probes type 2A 4A 4B 4S and 5A Same disc material as probe material For more infor mation see Mounting a centering disc for pipe installations on page 59 27 Available for probe types 2A 4...

Page 278: ...Polyurethane covered Aluminum S Stainless Steel Grade CF8M ASTM A743 Conduit cable threads 1 14 NPT 2 M20 x 1 5 adapter 4 2 pcs M20 x 1 5 adapter G Metal cable gland 14 NPT E 1 M12 4 pin Male connector eurofast M 1 A size Mini 4 pin Male connector minifast Operating temperature and pressure see page 219 2 Probe type S Standard 15 to 580 psig 302 F 1 to 40 bar 150 C All Material of construction 3 p...

Page 279: ...B 2 in 300 lb BA 3 in 150 lb BB 3 in 300 lb CA 4 in 150 lb CB 4 in 300 lb DA 6 in 150 lb EN DIN flanges 9 HB DN50 PN40 IA DN80 PN16 IB DN80 PN40 JA DN100 PN16 JB DN100 PN40 HI DN50 PN40 EN 1092 1 Type E spigot face DIN 2513 Form V13 HP DN50 PN16 EN 1092 1 Type C tongue face DIN 2512 Form F HQ DN50 PN40 EN 1092 1 Type C tongue face DIN 2512 Form F IH DN80 PN16 EN 1092 1 Type E spigot face DIN 2513 ...

Page 280: ...ons 8 Probe type RA 1 in NPT thread All RC 2 in NPT thread All RB 1 in NPT thread All SA 1 in BSP G 1 in thread All SB 1 in BSP G 1 in thread All Hazardous locations certifications see Appendix B Product Certifications NA No Hazardous Locations Certifications E1 ATEX Flameproof E3 NEPSI Flameproof E5 FM Explosion proof E6 CSA Explosion proof E7 IECEx Flameproof I1 ATEX Intrinsic Safety IA 10 ATEX ...

Page 281: ...ion proof KC ATEX CSA IECEx Flameproof Explosion proof KD FM CSA IECEx Flameproof Explosion proof KE ATEX FM CSA Intrinsic Safety KF ATEX FM IECEx Intrinsic Safety KG ATEX CSA IECEx Intrinsic Safety KH FM CSA IECEx Intrinsic Safety KI 10 FISCO ATEX FM CSA Intrinsic Safety KJ 10 FISCO ATEX FM IECEX Intrinsic Safety KK 10 FISCO ATEX CSA IECEX Intrinsic Safety KL 10 FISCO FM CSA IECEX Intrinsic Safet...

Page 282: ...ode H Special certifications Q4 Calibration Data Certification Q8 13 Material Traceability Certification per EN 10204 3 1 QG GOST Primary Verification Certificate Installation options LS Long stud 9 8 in 250 mm for flexible single lead probe to prevent contact with wall nozzle Standard stud length is 3 9 in 100 mm for probes 5A and 5B 5 9 in 150 mm for probes 6A and 6B BR 316L SST Mounting Bracket...

Page 283: ...a length for fastening is added in the factory 6 1 2 lb 0 56 kg standard weight for flexible single lead probe L 5 5 in 140 mm 7 Probe weight included if applicable Give the total probe length in feet and inches or meters and centimeters depending on selected probe length unit If tank height is unknown please round up to an even length when ordering Probes can be cut to exact length in field Maxim...

Page 284: ...output H 4 20 mA with HART communication F FOUNDATION Fieldbus M RS 485 with Modbus communication U Rosemount 2410 Tank Hub Connectivity Housing material A Polyurethane covered Aluminum S Stainless Steel Grade CF8M ASTM A743 Conduit cable threads 1 14 NPT 2 M20 x 1 5 adapter 4 2 pcs M20 x 1 5 adapter E 1 M12 4 pin Male connector eurofast G Metal cable gland 14 NPT M 1 A size Mini 4 pin Male connec...

Page 285: ...insic Safety I5 FM Intrinsic Safety and Non Incendive IE 2 FM FISCO Intrinsic Safety I6 CSA Intrinsic Safety IF 2 CSA FISCO Intrinsic Safety I7 IECEx Intrinsic Safety IG 2 IECEx FISCO Intrinsic Safety IM Technical Regulations Customs Union EAC Intrinsic Safety KA 3 ATEX FM CSA Flameproof Explosion proof KB 3 ATEX FM IECEx Flameproof Explosion proof KC 3 ATEX CSA IECEx Flameproof Explosion proof KD...

Page 286: ...tion Data Certification QG GOST Primary Verification Certificate Safety certifications QS Prior use certificate of FMEDA Data Only available with HART 4 20 mA output output code H Transient protection T1 Transient Protection Terminal Block Selectable with HART 4 20 mA output output code H Already included in all FOUNDATION Fieldbus variations Extended product warranty WR3 3 year limited warranty W...

Page 287: ...2 High Temperature High Pressure 2940 psi 752 F and 5000 psi 100 F 203 bar 400 C and 345 bar 38 C 3A 3B 3V 4A 4B 4S 4U 5A and 5B P 2 High Pressure 3500 psi 392 F and 5000 psi 100 F 243 bar 200 C and 345 bar 38 C 3A 3B 4A 4B 4S 5A and 5B C 2 Cryogenic Temperature 5000 psi 321 F 345 bar 196 C 3A 3B 4A 4B 4S 5A 5B Only SST Material of construction 3 Process connection probe Probe type Valid operation...

Page 288: ... specify reference reflector length Flange Min 2 ft 11 in 0 9 m for the short reflector R1 option Min 3 ft 7 in 1 1 m for the long reflector R2 option Max 13 ft 1 in 4 m 4A Rigid Single Lead 8 mm Flange 1 in 5 1 in 2 in 5 Thread Tri Clamp Min 1 ft 4 in 0 4 m Max 9 ft 10 in 3 m 4B Rigid Single Lead 13 mm Flange 1 in 1 in 2 in Thread Tri Clamp Min 1 ft 4 in 0 4 m Max 19 ft 8 in 6 m 4S Segmented Rigi...

Page 289: ...n Operating temperature and pressure AA 2 in 150 lb 1 2 3 7 8 H D S H P C AB 2 in 300 lb 1 2 3 7 8 H D S H P C AC 2 in 600 lb 1 2 H D H P C AD 2 in 900 lb 1 H D H P C AE 2 in 1500 lb 1 H D H P C AF 2 in 2500 lb 1 H P AI 2 in 600 lb RTJ Ring Type Joint 1 H D H P C AJ 2 in 900 lb RTJ Ring Type Joint 1 H D H P C AK 2 in 1500 lb RTJ Ring Type Joint 1 H D H P C BA 3 in 150 lb 1 2 3 7 8 H D S H P C BB 3...

Page 290: ...e DIN 2512 Form F 1 8 S H P C HQ DN50 PN40 EN 1092 1 Type C tongue face DIN 2512 Form F 1 8 S H P C IA DN80 PN16 1 2 3 7 8 S H P C IB DN80 PN40 1 2 3 7 8 S H P C IC DN80 PN64 1 2 3 7 8 H P C ID DN80 PN100 1 H P C IE DN80 PN160 1 H P C IF DN80 PN250 1 H P C IH DN80 PN16 EN 1092 1 Type E spigot face DIN 2513 Form V13 1 8 S H P C II DN80 PN40 EN 1092 1 Type E spigot face DIN 2513 Form V13 1 8 S H P C...

Page 291: ...0K 1 2 3 7 8 S H P C ZA 200A 10K 1 2 3 7 8 S H P C ZB 200A 20K 1 2 3 7 8 S H P C Threaded connections Material of construction Probe type RA 1 in NPT thread 1 2 3 8 H D 1A 2A 3A 3B 4A 4B 4S 4U 5A 5B 6A 6B RB 1 in NPT thread 1 8 3A 3B 4A 4B 4S 5A 5B 6A 6B standardtemperature and pressure RC 2 in NPT thread 1 8 1A 2A 3A 3B 4A 4B 4S 5A 5B 6A 6B standardtemperature and pressure SA 1 in BSP G 1 in thre...

Page 292: ...cord Documentation Q67 Welder Performance Qualification Record Q68 Welding Procedure Specification Special Certifications Q8 16 Material Traceability Certification per EN 10204 3 1 Materials certification N2 17 NACE material recommendation per ANSI NACE MR0175 ISO 15156 and NACE MR0103 Installation options LS 18 Long stud 9 8 in 250 mm for flexible single lead probe to prevent contact with wall no...

Page 293: ...50 mm R2 Long reflector Length 20 in 500 mm Consolidate to chamber see page 25 XC Consolidate to Chamber Engineered solutions see page 235 Rxxxx Engineered Solutions beyond standard model codes Consult factory for details 1 Process seal rating Final rating depends on flange and O ring selection See Temperature and pressure limits on page 219 223 2 Requires option None for sealing no O ring 3 For o...

Page 294: ...utput code H standard operating temperature and pressure code S material of construction code 1 and flexible single lead probes probe type 5A or 5B Not available with option codes QS and QT and remote housing mounting option code B1 B2 or B3 20 Available for SST Alloy C 276 Alloy 400 and Duplex 2205 probes type 2A 4A 4B 4S and 5A Same disc material as probe material For more information see Mounti...

Page 295: ...n Flex Lead 1 8 in 45 mm 03300 1655 1007 Kit 3 in Centering Disc PTFE Single Twin Flex Lead 2 7 in 68 mm 03300 1655 1008 Kit 4 in Centering Disc PTFE Single Twin Flex Lead 3 6 in 92 mm 03300 1655 0004 Kit 6 in Centering Disc SST Rigid Single 5 55 in 141 mm 03300 1655 0005 Kit 8 in Centering Disc SST Rigid Single 7 40 in 188 mm 03300 1655 0009 Kit 6 in Centering Disc PTFE Rigid Single 5 55 in 141 m...

Page 296: ...pc 03300 0050 0002 31 5 in 800 mm Segment 1 pc 03300 0050 0003 31 5 in 800 mm Segment 3 pcs 03300 0050 0004 31 5 in 800 mm Segment 5 pcs 03300 0050 0005 31 5 in 800 mm Segment 12 pcs Vented flanges 3 03300 1812 0092 Fisher 249B 259B 03300 1812 0093 Fisher 249C 03300 1812 0091 Masoneilan Flushing connection rings DP0002 2111 S6 2 in ANSI in NPT connection DP0002 3111 S6 3 in ANSI in NPT connection ...

Page 297: ... For 3 to 8 in pipe chamber inner diameter 05300 7200 0002 For tanks or 10 in pipe chamber inner diameter or wider 1 If a centering disc is required for a flanged probe the centering disc can be ordered with options Sx or Px on page 261 in the model code If a centering disc is required for a threaded connection or as a spare part it should be ordered using the item numbers listed below 2 To order ...

Page 298: ...Specifications and Reference Data May 2016 Reference Manual 00809 0100 4530 Rev DD 284 Specifications and Reference Data ...

Page 299: ...heres when the circuit is alive Failure to follow safe installation and servicing guidelines could result in death or serious injury Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice Use the equipment only as specified in this manual Failure to do so may impair the protection provided by the equipment Do not perform any service other t...

Page 300: ...ent temperature limits 50 C to 70 C 1 Seal not required Approval valid for the HART FOUNDATION Fieldbus and Modbus options I5 IE Intrinsically Safe Non Incendive and FISCO model Intrinsically Safe for Class I II III Division 1 Groups A B C D E F and G Class I Zone 0 AEX ia IIC T4 when installed per control drawing 9240 030 936 Non incendive for Class I II Division 2 Groups A B C D F and G Suitable...

Page 301: ...l Special Conditions for Safe Use X Valid for E1 I1 and IA approvals only 1 The intrinsically safe circuits do not withstand the 500V AC test as specified in IEC 60079 11 2012 clause 6 4 13 2 Potential ignition hazards by impact or friction need to be considered according to EN 60079 0 2012 clause 8 3 for EPL Ga and EPL Gb and clause 8 4 for EPL Da and EPL Db when the transmitter enclosure and ant...

Page 302: ...sic safety barriers certified for compliance 2 Inductance and capacity of intrinsically safe transmitter circuits including parameters of cables to be connected shall not exceed max values indicated on the intrinsic safety barriers at the side of a hazardous area 3 Transmitters do not withstand the 500 VAC hipot test for 1 minute 4 External electric circuits shall be connected to the transmitters ...

Page 303: ... voltage complying with the requirements of the Ex ia model Certificate NCC 14 2258X Standards ABNT NBR IEC 60079 0 2013 60079 1 2009 60079 11 2013 60079 26 2008 60079 31 2011 E2 Flameproof 4 20 mA HART model Ex d ia IIC T4 Gb Ga Ex ta IIIC T79 C 40 C Ta 70 C Um 250 V FOUNDATION Fieldbus model Ex d ia IIC T4 Gb Ga Ex ta IIIC T69 C 40 C Ta 60 C Um 250 V Modbus model Ex d ia IIC T4 Gb Ga Ex ta IIIC ...

Page 304: ...ered according to IEC 60079 0 2012 clause 8 3 for EPL Ga and EPL Gb and clause 8 4 for EPL Da and EPL Db when the transmitter enclosure and antennas exposed to the exterior atmosphere of the tank is made with light metals containing aluminium or titanium The end user shall determine the suitability with regard to avoid hazards from impact and friction 3 Parts of the rod antennas for type 5300 are ...

Page 305: ...pprovals SBS American Bureau of Shipping ABS SDN Det Norske Veritas DNV SLL Lloyd s Register SBV Bureau Veritas B 5 Combination approvals KA ATEX FM CSA Flameproof Explosion proof KB ATEX FM IECEx Flameproof Explosion proof KC ATEX CSA IECEx Flameproof Explosion proof KD FM CSA IECEx Flameproof Explosion proof KE ATEX FM CSA Intrinsic Safety KF ATEX FM IECEx Intrinsic Safety KG ATEX CSA IECEx Intr...

Page 306: ...paratus Notes 1 No revision to this drawing without prior Factory Mutual approval 2 Associated apparatus manufacturer s installation drawing must be followed when installing this product 3 Dust Tight seal must be used when installed in Class II and Class III environments 4 Control equipment connected to the barrier must not use or generate more than 250 Vrms or Vdc 5 Resistance between Intrinsical...

Page 307: ...tity concept allows interconnection of intrinsically safe apparatus to associated apparatus not specifically examined in combination as a system The approved values of maximum open circuit voltage Voc and maximum short circuit current Isc and maximum output power or Voc x Isc 4 for the associated apparatus must be less than or equal to the maximum safe input voltage Ui maximum safe input current I...

Page 308: ...le connected capacitance Co of the associated apparatus must be greater than the sum of the interconnecting cable capacitance and the unprotected internal capacitance Ci of the intrinsically safe apparatus and the approved maximum allowable connected inductance Lo of the associated apparatus must be greater than the sum of the interconnecting cable inductance and the unprotected internal inductanc...

Page 309: ...ZARDOUS LOCATION HART 42 4 VDC 23 mA FOUNDATION FIELDBUS 32 VDC 21 mA Note 1 nA ic Ui 42 4 V Ii 23 mA Pi 1 W Li Negligible Uo 42 4 V Ci 7 25 nF ic Io 23 mA Note 1 Po 1 W Lo 0 Co 7 25 nF Notes 1 Connect supply wires to the appropriate terminals as indicated on the terminal block label and in the installation documents SPECIFIC CONDITIONS FOR SAFE USE X 1 The intrinsically safe circuits do not withs...

Page 310: ...Product Certifications May 2016 Reference Manual 00809 0100 4530 Rev DD 296 Product Certifications ...

Page 311: ... transmitter is consistent with the appropriate hazardous locations certifications Before connecting a Field Communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Do not remove the transmitter cover in explosive atmospheres when the circuit is alive Failure to follow safe installatio...

Page 312: ...r to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter Probes covered with plastic and or with plastic discs may generate an ignition capable level of electrostatic charge under certain extreme conditions Therefore when the probe is used in a potentially explosive atmosphere appropriate measures must be taken ...

Page 313: ...ce from the tank bottom to the desired Upper Reference Point 2 Add the distance between the Upper Reference Point and the Transmitter Reference Point to the Distance Offset value that is stored in the transmitter database With a Field Communicator the Distance Offset is available as HART Fast Key sequence 2 3 2 4 2 FOUNDATION Fieldbus parameter TRANSDUCER 1100 GEOM_OFFSET_DIST The Distance Offset ...

Page 314: ...etting is optimized depending on actual installation further trimming may be necessary in the case of unfavorable conditions for instance if there are disturbance echoes caused by the tank nozzle or if you have exchanged the probe Trimming means that the measurement performance in the Near Zone is maintained even under these conditions and prevents false echo indication Note The Trim Near Zone fun...

Page 315: ...rom Device specific setup in the Guided Setup if the command is recommended 2 Click Trim Near Zone 3 Select Trim near zone and click OK 4 Click OK in the appearing dialog 5 When near zone trimming is complete restart the device Select Tools Restart Device 6 Restart the transmitter To reset the Trim Near Zone function do the following 1 Select Setup Advanced and click the Near Zone tab 2 Click Trim...

Page 316: ...bing echoes close to the tank top see Figure C 3 Figure C 3 Hold Off Distance UNZ Note By adjusting the Hold Off Distance UNZ the measuring range is reduced Use the Echo Curve plot to verify if there are disturbances in the upper part of the tank see Figure C 4 Figure C 4 Identifying the Hold Off Distance UNZ in the Echo Curve Plot Hold Off Distance UNZ Surface Threshold Disturbance Upper Referenc...

Page 317: ...ld Off Distance UNZ To set the Hold Off Distance Upper Null Zone with a Field Communicator 1 Select the HART command 2 1 2 3 2 Select the Upper Null Zone option 3 Enter the desired value To set the Hold Off Distance Upper Null Zone with RRM 1 Start RRM 2 Select Setup Tank 3 Select the Probe tab 4 Type the desired value in the Hold Off Distance UNZ field 5 Click Store Now the Hold Off Distance UNZ ...

Page 318: ...ut if the transmitter is having difficulties to track for example the product surface it may be needed to manually adjust the thresholds Note Before manually changing the amplitude thresholds check that the Upper Product Dielectric Constant parameter is set as accurately as possible It is used for setting the automatically calculated amplitude thresholds Guidelines for setting the Surface Threshol...

Page 319: ... product surface or if not possible by using Figure C 5 to Figure C 7 Surface Threshold should be at least 500 mV greater than the amplitude of disturbances Contact Emerson Process Management Service Department if the transmitter is still having difficulties to track the product surface after applying the guidelines Amplitude mV Distance Surface Threshold Surface echo At least 500 mV margin Amplit...

Page 320: ...de of the surface echo is also depended on the distance to the product surface Since the signal is attenuated along the probe the surface echo will be strongest close to the tank top and then weaker further away from the tank top In addition the signal amplitude of the surface echo can vary because of product foam turbulence ambient temperature and so on The values in Figure C 5 to Figure C 7 are ...

Page 321: ...Probes Figure C 7 Typical Surface Echo Amplitude for Twin Flex Probe 0 33 10 16 5 49 15 66 20 82 25 98 30 115 35 8000 7000 6000 5000 4000 3000 2000 0 1000 DC 80 20 10 5 3 2 0 DC 1 5 Amplitude mV Distance ft m 10000 8000 7000 6000 5000 4000 3000 2000 0 1000 9000 DC 80 20 10 5 3 2 0 DC 1 5 0 33 10 16 5 49 15 66 20 82 25 98 30 115 35 Amplitude mV Distance ft m ...

Page 322: ...emount 5300 Transmitter and no manual settings are needed However due to the properties of the product it may in rare cases be necessary to adjust the amplitude thresholds for optimum measurement performance RRM supports threshold settings in the Advanced Configuration window 1 Click the Advanced icon in the Device Config Setup toolbar 2 Select the Thresholds tab in the Advanced Configuration wind...

Page 323: ...ace level peak Reference threshold Amplitude threshold for detection of the Reference pulse Probe end threshold If the Probe End Projection function is used see Probe End Projection on page 310 this threshold may need to be adjusted to make sure the probe end pulse is properly detected Full tank threshold offset Note By default the Full Tank Threshold Offset value is 0 function is not used Do not ...

Page 324: ...onstant to calculate the surface Once the surface reappears the device will immediately use direct measurement on the surface again The calculated surface value is less accurate than the value with direct measurement When the microwaves emitted by the Rosemount 5300 Transmitter propagate through the product in the tank the probe end echo appears to be located below the actual probe end The apparen...

Page 325: ...orrect values before configuring the Probe End Projection Probe End Projection can be configured using a guide When the tank is empty the guided setup will be able to accurately calibrate probe end offset and probe end pulse polarity You will be asked to insert an initial value for the Product DC This is the value for the product dielectric constant that the device uses as a start point for estima...

Page 326: ... to differ from the initial product DC value If the estimation goes outside this limit a warning will be generated Used Product DC This is the estimated product dielectric constant that the device will use for Probe End Projection Reset DC Estimation Resets DC estimation to the configured initial value forcing the device to start over estimating the product DC Use Static Product DC Check this sett...

Page 327: ...sappear for periods of time This value can be increased to prevent the device from entering alarm mode too early after the surface is lost Close Distance defines a window centered at the current surface position where new surface echo candidates can be selected The size of the window is Close Distance Echoes outside this window will not be considered as surface echoes The device will without delay...

Page 328: ...value is equal to 1 which corresponds to the dielectricity of vacuum Normally this value does not need to be changed since the effect on measurement performance is very small for most vapors To change the Vapor Dielectric Constant 1 Start RRM 2 Click the Tank icon in the RRM workspace or choose Tank from the Setup menu 3 Select the Environment tab and click the Advanced button Figure C 13 Dielectr...

Page 329: ... negligible and must be taken into account for accuracy High tank pressure in combination with certain gases is an example High pressure water steam can influence radar level transmitter measurements This is due to the high pressure as well as the polar structure of water molecules In such cases the Rosemount 5300 Series Level Transmitter can be configured for compensation for this effect Water ha...

Page 330: ...e apparent reflector point will be used to calculate the vapor dielectric constant The calculated dielectric constant is then dynamically used to compensate for changes in vapor dielectric constant resulting in a final accuracy down to 2 of measured distance ullage The accuracy may be reduced to 6 in certain conditions such as rapid changes in temperature pressure and dielectric constant C 8 1 Che...

Page 331: ...be length is 13 1 ft 4 m for probe type 3V and 7 5 ft 2 3 m for probe type 4U Pipe Chamber is the only supported mounting type See below for supported pipe inner diameters Probe End Projection is disabled when Vapor Compensation is enabled Trim Near Zone shall not be used when Dynamic Vapor Compensation is used Probe type Chamber size Supported pipe inner diameter 3V 3 to 4 in Minimum 2 in 50 mm 4...

Page 332: ...mmended for all chambers where the dimensions of the chamber allow for it If the distance from the flange to the upper inlet is less than 28 in 710 mm the short reflector should be chosen This distance is a minimum when dynamic compensation is required within the whole measuring range from the lower to the upper inlet If this is not required the long reflector can be used and dynamic compensation ...

Page 333: ...ong reference reflector If an existing chamber is used which does not meet these space requirements a spool piece can be added For the 4U probe the spool piece needs to be at least 2 in 50 mm longer or shorter than the reference reflector to ensure that there are no disturbances from welds close to the reference reflector end For a spool piece with the 3V probe this is not a requirement For the 4U...

Page 334: ...l without remote housing The Dynamic Vapor Compensation function of this Rosemount 5300 Series Transmitter has been calibrated at factory Calibration is only needed if The transmitter is reset to factory settings Reset removes pre calibration of the Dynamic Vapor Compensation function A spare or replacement Rosemount 5300 Transmitter head is mounted on the supplied Dynamic Vapor Compensation probe...

Page 335: ... calibrating the Vapor Compensation function Calibrate with Field Communicator In Field Communicator the calibration can be done by HART Fast Key Sequence 2 7 3 Calibrate with Device Descriptors DDs Device Descriptors DDs are used in host systems to configure and troubleshoot devices Before calibrating the Dynamic Vapor Compensation function make sure the latest DD is installed The latest DD versi...

Page 336: ...ozzle list select the corresponding inner diameter f RRM Click Store DD Click Send 4 RRM Select Setup Advanced DD Select Configure Setup Advanced 5 Click the Vapor Compensation tab 6 Make sure the correct reflector type is selected a In the Reference Reflector Type list select reference reflector according to table below b RRM Click Store DD Click Send 7 RRM Select the Use Vapor Compensation check...

Page 337: ...as illustrated in Figure C 15 Probes will have the reflector end either at 1 1 ft 0 35 m or at 1 6 ft 0 5 m depending on if the probe has a short or a long reflector Figure C 15 Echo Curve Showing Echo Peak from Reference Reflector Plot from 2 inch Chamber with Short Reference Reflector Note When the Dynamic Vapor Compensation function has been calibrated ensure to keep the Probe Type Mounting Typ...

Page 338: ...margin there is until the noise peak is indicated as the surface level Surface Noise Margin is the relationship between surface peak amplitude and the amplitude of the strongest noise peak above the surface The Surface Noise Margin spans from 0 to 10 where 0 indicates a low margin and 10 indicates a high margin It indicates how much disturbance the device can handle in the tank Note The signal amp...

Page 339: ...evice supports Signal Quality Metrics In a Field Communicator if Signal Quality Metrics is supported it can be found with the 3 2 2 1 sequence Check if Diagnostics Suite is present Signal Quality Metrics can be enabled disabled in RRM Select Setup Advanced and click the Signal Quality Metrics tab Note If Signal Quality Metrics is not supported or disabled the Signal Quality and Surface Noise Margi...

Page 340: ...ignal Quality Metrics can be assigned to Transmitter Variables SV TV or QV In RRM this can be done by selecting Setup Output from the menu Figure C 19 Configure Transmitter Variables for Signal Quality Metrics Variables can be sent to Distributed Control System DCS to trigger an alarm Suitable trigger levels vary from application to application Guidelines for appropriate values can be determined b...

Page 341: ... connection in a separate box The transmitter head must have the remote connection installed before functioning The parts in the shipping unit consist of Transmitter head mounted on probe Remote connection Bracket kit Bracket 1 pcs Clamping bracket 4 pcs U bolt 2 pcs M6 screw 3 pcs M6 nut 4 pcs D 2 Remote connection field retrofit To upgrade a currently installed Rosemount 5300 Transmitter with a ...

Page 342: ...talling remote housing 1 Carefully remove the transmitter head from the probe 2 If installing a new unit mount the probe in the tank by following the steps covered in Section 3 Mechanical Installation 3 Mount the remote connection on the probe making sure that the M50 nut is properly tightened ...

Page 343: ...e bracket to the pole a Put the two U bolts through the holes of the bracket b Put the clamping brackets on the U bolts and around the pipe c Use the supplied nuts to fasten the bracket to the pipe 5 Fasten the housing support to the bracket using the M6 screws Vertical pipe Horizontal pipe 4X 3X ...

Page 344: ...gth should be configured If the Remote Housing is ordered with a transmitter it is configured in the factory In Rosemount Radar Master select Setup Tank Under the Probe tab Remote Housing length can be selected Click the Store button to save changes In the Field Communicator Remote Housing can be set with HART command 2 3 1 4 2 Note When disconnecting a remote housing cable from a probe in low tem...

Page 345: ...nsducer Block parameters errors and diagnostics are listed Figure E 1 Transducer Block Diagram E 1 1 Definition The transducer block contains the actual measurement data including a level and distance reading Channels 1 16 are assigned to these measurements see Figure E 1 The transducer block includes information about sensor type engineering units and all parameters needed to configure the transm...

Page 346: ...gnal Strength 4 CHANNEL_RADAR_SIGNAL_STRENGTH Volume 5 CHANNEL_RADAR_VOLUME Internal Temperature 6 CHANNEL_RADAR_INTERNAL_TEMPERATURE Upper Product Volume 7 CHANNEL_UPPER_PRODUCT_VOLUME Lower Product Volume 8 CHANNEL_LOWER_ PRODUCT_VOLUME Interface Distance 9 CHANNEL_INTERFACE_ DISTANCE Upper Product Thickness 10 CHANNEL_UPPER_ PRODUCT_THICKNESS Interface Level 11 CHANNEL_INTERFACE_LEVEL Interface...

Page 347: ...sociated with the hardware or software components associated with a block It is a bit string so that multiple errors may be shown UPDATE_EVT 7 This alert is generated by any change to the static data BLOCK_ALM 8 The block alarm is used for all configuration hardware connection failure or system problems in the block The cause of the alert is entered in the subcode field The first alert to become a...

Page 348: ...lect the type of probe that is mounted to this device Use User Defined probe if your probe can not be found in the list or if you have done modifications to a standard probe PROBE_LENGTH 33 Enter the length of the probe measured from the device s upper reference point normally the upper side of the tank flange down to the probe end If a weight is used it shall not be included in the length PROBE_A...

Page 349: ...g product in the tank on a regular basis choose Unknown MEAS_MODE 46 Select the Measurement Mode to use in the device Some modes require software options to be enabled in the device You can upgrade the device to enable more software options DAMP_VALUE 47 Damping value GEOM_OFFSET_DIST 48 Distance Offset GEOM_CALIBRATION_DIST 49 Calibration Distance LCD_SETTINGS 50 LCD_PARAMETERS 51 Parameters to s...

Page 350: ...e upper product is larger than this value the device will not be able to locate the interface echo MEAS_STATUS 73 INTERFACE_STATUS 74 REMOTE_HOUSING 75 MEAS_VAPOR_DC 76 Measured Vapor Dielectric Constant SPEC_CONFIG_TNZ 77 Configure Trim Near Zone SPEC_CONFIG_PEP 78 Configure Probe End Projection SPEC_CONFIG_TANK_MATERIAL 79 Configure Tank Material SPEC_CONFIG_VC 80 Configure Vapor Compensation VC...

Page 351: ... 12 Rigid Single HTHP HP 0 3 in 8 mm 13 Flexible Single HTHP 20 Rigid Single PTFE 21 Flexible Single PTFE 30 Rigid Single HP C 0 3 in 8 mm 31 Flexible Single HP 32 Flexible Single PA 33 Rigid Single 0 5 in 13 mm 40 Rigid Single HTHP 0 5 in 13 mm 41 Rigid Single HP C 0 5 in 13 mm VALUE ENV_DEVICE_MODE 0 Normal operation 1 Spare 2 Restart device 3 Set to factory default database 4 Trim Near Zone Bit...

Page 352: ...Filter 22 0x00400000 Show Level below Probe End as Zero 23 0x00800000 Use Vapor Compensation 24 0x01000000 Calculate Signal Quality Metrics Bit Number Value of LCD_PARAMETERS Description 28 0x10000000 Level 1 0x00000002 Distance 2 0x00000004 Level Rate 3 0x00000008 Signal Strength 4 0x00000010 Volume 5 0x00000020 Internal Temperature 6 0x00000040 Analog Out Current 7 0x00000080 Percent Of Range 8 ...

Page 353: ...Range Table E 9 Measurement Mode VALUE ENV_DIELECTR_CONST 0 1 4 1 9 e g liquified gas plastics 1 1 9 2 5 e g Oil Based 2 2 5 4 e g Oil Based 3 4 10 e g Alcohol Acids 4 10 e g Waterbased 5 Unknown VALUE MEAS_MODE 0 Liquid Product Level 1 Product Level and Interface Level 2 Solid Product Level 3 Interface Level with Submerged Probe ...

Page 354: ...cm centimeter 1013 mm millimeter 1018 ft feet 1019 in inch Value Display Description 1061 m s meter per second 1063 m h meter per hour 1067 ft s feet per second 1069 in m inch per minute Value Display Description 1001 C Degree Celsius 1002 F Degree Fahrenheit Value Display Description 1243 mV millivolt Value Display Description 1034 m3 Cubic meter 1038 L Liter 1042 in3 Cubic inch 1043 ft3 Cubic fe...

Page 355: ... Transducer Block May 2016 Reference Manual 00809 0100 4530 Rev DD 341 Level Transducer Block Table E 15 Time Table E 16 Percent Value Display Description 1054 s Second Value Display Description 1342 Percent ...

Page 356: ...e device 4 0x00000010 Volume measurement failure Check volume configuration 5 0x00000020 Database Error Load default database to the device and reconfigure the device 6 0x00000040 HW Error Replace device 7 0x00000080 Microwave Unit Error Replace device 8 0x00000100 Configuration Error Load default database to the device and reconfigure the device 9 0x00000200 SW Error Replace device 10 0x00000400 ...

Page 357: ... 0x01000000 BaseLine too high 25 0x02000000 Gain control 26 0x04000000 Unsupported Combination of Functions 27 0x08000000 28 0x10000000 29 0x20000000 Probe Missing Check probe connection 30 0x40000000 Interface Measurement Failure Check interface measurement configuration 31 0x80000000 Hardware Write Protected Bit Number Value of DIAGN_DEV_ALERT Description Corrective action ...

Page 358: ...Level Transducer Block May 2016 Reference Manual 00809 0100 4530 Rev DD 344 Level Transducer Block ...

Page 359: ...ue increments each time a static parameter value in the block is changed TAG_DESC 2 The user description of the intended application of the block STRATEGY 3 The strategy field can be used to identify grouping of blocks This data is not checked or processed by the block ALERT_KEY 4 The identification number of the plant unit This information may be used in the host for sorting alarms etc MODE_BLK 5...

Page 360: ... chosen it should be displayed here INP_REG_4_TYPE 24 Register type INP_REG_4_FLOAT 25 If the register contains a float value it should be displayed here INP_REG_4_INT_DEC 26 If the register contains a DWORD value and dec is chosen it should be displayed here INP_REG_5_TYPE 27 Register type INP_REG_5_FLOAT 28 If the register contains a float value it should be displayed here INP_REG_5_INT_DEC 29 I...

Page 361: ...e DB_REG_4_FLOAT 55 If the register contains a float value it should be displayed here DB_REG_4_INT_DEC 56 If the register contains a DWORD value and dec is chosen it should be displayed here DB_REG_5_TYPE 57 Register type DB_REG_5_FLOAT 58 If the register contains a float value it should be displayed here DB_REG_5_INT_DEC 59 If the register contains a DWORD value and dec is chosen it should be di...

Page 362: ...ster contains a float value it should be displayed here DB_REG_10_INT_DEC 74 If the register contains a DWORD value and dec is chosen it should be displayed here RM_COMMAND 75 Used to set what will be read or write from a secondary master RM_DATA 76 Data read write from secondary master RM_STATUS 77 Status read by a secondary master Parameter Index Number Description ...

Page 363: ...d by the block ALERT_KEY 4 The identification number of the plant unit This information may be used in the host for sorting alarms etc MODE_BLK 5 The actual target permitted and normal modes of the block Target The mode to go to Actual The mode the block is currently in Permitted Allowed modes that target may take on Normal Most common mode for target BLOCK_ERR 6 This parameter reflects the error ...

Page 364: ...ered full PEP_PRODUCT_DC 24 Enter the product dielectric constant for the product in the tank AUTO_CONF_MEAS_FUNC 25 ECHO_TIME_OUT 26 Change this parameter to define the time in seconds before the device should start to search for a surface echo after it has been lost CLOSE_DIST 27 This parameter defines a window centered at the current surface position where new surface echo candidates can be sel...

Page 365: ...able VOL_STRAP_LEVEL 48 Strap value level 1 20 points VOL_STRAP_VOLUME 49 Strap value volume 1 20 points ECHO_REG 50 Read Echo distance amplitude and class from gauge The Echo Distance is the distance from the reference echo to the target echo calculated by the radar from the plot and gauge configuration ECHO_WRITE 51 Echo Found False Record PEP_STATUS 52 Probe End Projection Status PEP_PRODUCT_DC...

Page 366: ...rim Empty Failure PEP_TRIM_FILL_FAILURE 75 Probe End Projection Fill Failure PEP_RAW_PRODUCT_DC_EST 76 Probe End Projection Raw Product Dielectric Constant Estimation PEP_RAW_DC_EST_USED_DISTANCE 77 USE_PROBE_END_PROJECTION 78 USE_STATIC_PRODUCT_DC 79 Use Static Product Dielectric Constant CALCULATE_SIGNAL_QUALITY_METRICS 80 USE_VAPOR_COMPENSATION 81 SPEC_CONFIG_PEP 82 Configure Probe End Projecti...

Page 367: ...ource Transducer Block Parameters Parameter Index number Description ACK_OPTION 38 Selection of whether alarms associated with the function block will be automatically acknowledged ADVISE_ACTIVE 82 Enumerated list of advisory conditions within a device ADVISE_ALM 83 Alarm indicating advisory alarms These conditions do not have a direct impact on the process or device integrity ADVISE_ENABLE 80 Ena...

Page 368: ...s resource DD_REV 13 Revision of the DD associated with the resource used by an interface device to locate the DD file for the resource DEFINE_WRITE_LOCK 60 Allows the operator to select how WRITE_LOCK behaves The initial value is lock everything If the value is set to lock only physical device then the resource and transducer blocks of the device will be locked but changes to function blocks will...

Page 369: ...he resource block in it HEALTH_INDEX 84 Parameter representing the overall health of the device 100 being perfect and 1 being non functioning The value is based on the active PWA alarms ITK_VER 41 Major revision number of the inter operability test case used in certifying this device as interoperable The format and range are controlled by the Fieldbus Foundation LIM_NOTIFY 32 Maximum number of unc...

Page 370: ...software that the resource block was created with RB_SFTWR_REV_MAJOR 48 Major revision of software that the resource block was created with RB_SFTWR_REV_MINOR 49 Minor revision of software that the resource block was created with RECOMMENDED_ACTION 68 Enumerated list of recommended actions displayed with a device alert RESTART 16 Allows a manual restart to be initiated Several degrees of restart a...

Page 371: ... not allowed need to cycle jumper switch 3 Switch on simulation allowed ST_REV 01 The revision level of the static data associated with the function block START_WITH_DEFAULTS 63 0 Uninitialized 1 do not power up with NV defaults 2 power up with default node address 3 power up with default pd_tag and node address 4 power up with default data for the entire communications stack no application data S...

Page 372: ...hat the condition is masked out from alarming and will not be reported FAILED_PRI Designates the alerting priority of the FAILED_ALM see Alarm Priority on page 360 The default is 0 and the recommended values are between 8 and 15 FAILED_ACTIVE This parameter displays which of the alarms is active Only the alarm with the highest priority will be displayed This priority is not the same as the FAILED_...

Page 373: ...e recommended values are 3 to 7 MAINT_ACTIVE The MAINT_ACTIVE parameter displays which of the alarms is active Only the condition with the highest priority will be displayed This priority is not the same as the MAINT_PRI parameter described above This priority is hard coded within the device and is not user configurable MAINT_ALM An alarm indicating that the device needs maintenance soon If the co...

Page 374: ...e displayed This priority is not the same as the ADVISE_PRI parameter described above This priority is hard coded within the device and is not user configurable ADVISE_ALM ADVISE_ALM is an alarm indicating advisory alarms These conditions do not have a direct impact on the process or device integrity H 2 2 Alarm Priority Alarms are grouped into five levels of priority Priority number Priority desc...

Page 375: ...on to take based on which type and which specific event of the alerts are active Table H 2 RB RECOMMENDED_ACTION Alarm type Failed Maint Advise Active event Recommended action text string Alerts None None No action required Advisory Non Volatile Writes Deferred Non volatile writes have been deferred leave the device powered until the advisory goes away Electronics Warning Transducer Block Check de...

Page 376: ...ter head Volume Temperature Measurement Failure 1 If Level Measurement Failure is active clear that alert first 2 Check volume configuration 3 Load default database to the device and reconfigure it 4 Check ambient temperature at installation site 5 If error persists it might indicate a hardware error Replace the transmitter head Electronics Failure Transducer Block Replace transmitter head Probe M...

Page 377: ...ifferent channels Use the channel number to define the variable that the AI block processes The AI block supports alarming signal scaling signal filtering signal status calculation mode control and simulation In Automatic mode the block s output parameter OUT reflects the process variable PV value and status In Manual mode OUT may be set manually The Manual mode is reflected on the output status A...

Page 378: ...lert reporting task another block alert may be reported without clearing the Active status if the subcode has changed BLOCK_ERR 06 None This parameter reflects the error status associated with the hardware or software components associated with a block It is a bit string so that multiple errors may be shown CHANNEL 15 None The CHANNEL value is used to select the measurement value Refer to the appr...

Page 379: ...ion OUT_SCALE 11 None The high and low scale values engineering units code and number of digits to the right of the decimal point associated with OUT PV 07 EU of XD_SCALE The process variable used in block execution PV_FTIME 18 Seconds The time constant of the first order PV filter It is the time required for a 63 change in the IN value SIMULATE 09 None A group of data that contains the current tr...

Page 380: ...er has to be reset every time there is a power interruption This measure is to prevent devices that went through simulation in the staging process from being installed with simulation enabled With simulation enabled the actual measurement value has no impact on the OUT value or the status Figure I 2 Analog Input Function Block Schematic Analog Measurement Access Analog Meas CHANNEL SIMULATE OUT_SC...

Page 381: ...e converted signal in percent of XD_SCALE through the FIELD_VAL parameter You can choose from direct or indirect signal conversion with the L_TYPE parameter Direct Direct signal conversion allows the signal to pass through the accessed channel input value or the simulated value when simulation is enabled Indirect Indirect signal conversion converts the signal linearly to the accessed channel input...

Page 382: ...is below the limit specified by the LOW_CUT parameter and the Low Cutoff I O option IO_OPTS is enabled True a value of zero is used for the converted value PV This option is useful to eliminate false readings when the differential pressure measurement is close to zero and it may also be useful with zero based measurement devices such as flowmeters Note Low Cutoff is the only I O option supported b...

Page 383: ...e parameters The target mode of a block may be restricted to one or more of the supported modes Condition Number Condition Name and Description 0 Other 1 Block Configuration Error the selected channel carries a measurement that is incompatible with the engineering units selected in XD_SCALE the L_TYPE parameter is not configured or CHANNEL zero 2 Link Configuration Error 3 Simulate Active Simulati...

Page 384: ...active alarm condition In Auto mode OUT reflects the value and status quality of the PV In Man mode the OUT status constant limit is set to indicate that the value is a constant and the OUT status is Good The Uncertain EU range violation status is always set and the PV status is set high or low limited if the sensor limits for conversion are exceeded In the STATUS_OPTS parameter you can select fro...

Page 385: ...sher Rosemount fieldbus devices provides added capability through the addition of the following parameters ALARM_TYPE Allows one or more of the process alarm conditions detected by the AI function block to be used in setting its OUT_D parameter OUT_D Discrete output of the AI function block based on the detection of process alarm condition s This parameter may be linked to other function blocks th...

Page 386: ...elationship can be direct or indirect root Direct Select direct when the desired output will be the same as the transmitter measurement Level Distance Level Rate Signal Strength Volume and Average Temperature Indirect Select indirect when the desired output is a calculated measurement based on the transmitter measurement Level Distance Level Rate Signal Strength Volume and AI Block TB Channel Valu...

Page 387: ...ALE L_TYPE is Indirect When an inferred measurement is made based on the sensor measurement set the XD_SCALE to represent the operating range that the sensor will see in the process Determine the inferred measurement values that correspond to the XD_SCALE 0 and 100 points and set these for the OUT_SCALE L_TYPE is Indirect Square Root When an inferred measurement is made based on the transmitter me...

Page 388: ...Strength Table I 8 Volume Display Description m s meter per second m h meter per hour ft s feet per second in m inch minute Display Description C Degree Celsius F Degree Fahrenheit Display Description mV millivolt Display Description m3 Cubic meter L Liter in3 Cubic inch ft3 Cubic feet Yd3 Cubic yard Gallon US gallon ImpGall Imperial gallon bbl barrel ...

Page 389: ...on page 386 Modbus communication protocol configuration page 386 Alarm handling page 394 Common Modbus host configuration page 397 Specific Modbus host configuration page 401 Troubleshooting page 407 HMC firmware upgrade in Rosemount Radar Master page 408 Specifications page 412 J 1 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety of ...

Page 390: ...ned in this manual unless you are qualified Explosions could result in death or serious injury Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations specifications To prevent ignition of flammable or combustible atmospheres disconnect power before servicing Before connecting a Field Communicator in an explosive atmosphere make sure the inst...

Page 391: ... protocol 1 Mount the transmitter on the tank 2 Connect the power and communication wires 3 Establish HART communication with the transmitter through Rosemount Radar Master or a Field Communicator This is done by Connecting to the HART terminals or Connecting to the MA MB terminals tunneling mode 4 Configure the transmitter 5 Configure the Modbus communication 6 Configure Modbus host 7 Verify outp...

Page 392: ...ith the EIA 485 standard and EMC regulations The maximum cable length is 4000 ft 1200 m 3 Make sure that the transmitter housing is grounded then connect wires according to Figure J 2 and Table J 1 Connect the lead that originates from the A line from the RS 485 bus to the terminal marked MB and the lead that originates from the B line to the terminal marked MA 4 If it is the last transmitter on t...

Page 393: ...T configurators HART Negative HART connector MA Modbus RS 485 B connection RX TX 1 1 The designation of the connectors do not follow the EIA 485 standard which states that RX TX should be referred to as A and RX TX as B Connect to RTU MB Modbus RS 485 A connection RX TX 1 POWER Positive power input terminal Apply 8 Vdc to 30 Vdc max rating POWER Negative power input terminal MODBUS POWER HART RS 4...

Page 394: ... 3 Installation cases Install the Rosemount 5300 Series Transmitter as shown in Figure J 4 Use common ground for Modbus Master and power supply The power cables and RS 485 bus are in the same cable installation An ground cable is installed and shall be used cable size 4 mm according to IEC60079 14 or size according to applicable national regulations and standards A properly installed threaded cond...

Page 395: ...J 5 Alternative Multidrop Connection of 5300 Transmitters MODBUS POWER HART RS 485 HART to Modbus Converter MB MA MODBUS POWER HART RS 485 HART to Modbus Converter MB MA Ambients 60 ºC Use wiring rated for min 90 ºC Ambients 60 ºC Use wiring rated for min 90 ºC Power supply 120 120 RS 485 bus B A Modbus Master Z External ground screw Internal ground screw External ground screw Internal ground scre...

Page 396: ... intrinsically safe In a hazardous environment any external HART device connected to the HMC must have Flameproof Explosion proof certification The HMC cyclically polls the HART devices for measurement values The update rate depends on the number of connected devices and is shown in Table J 2 Table J 2 Approximate Update Rates for Measurement Values No of devices slaves Approx update rate 1 2 seco...

Page 397: ...s The Rosemount 5300 Series Level Transmitter can be configured with RRM using the MA MB terminals An RS 485 Converter is required to connect to the transmitter The transmitter will try to establish communication using different protocols during 20 second timeslots from time of startup Figure J 8 RS 485 Communication after Startup The transmitter will continue to use a communication protocol once ...

Page 398: ...A MB terminals do the following 1 Connect the RS 485 Converter to the MA MB connectors 2 Start RRM and open Communication Preferences 3 Enable HART communication and make sure the port for the RS 485 Converter is selected Use the following settings 4 Connect the power wires or cycle power to the transmitter 5 Wait 20 seconds and then open the Search Device window in RRM also see note below Make su...

Page 399: ...establish communication 1 Select the Scan by Tag option in the Search Device window in RRM and enter the HART Device Tag of the transmitter Communication can now be established with an individual transmitter even if several devices have the same HART address 2 Make sure the Rosemount 5300 Series Transmitter is alone on bus Disconnect or turn off power from any other devices J 6 2 Connect to the HA...

Page 400: ...cking the analog output at 4 mA J 8 Modbus communication protocol configuration The Rosemount 5300 Series Level Transmitter can communicate with RTUs using Modbus RTU often referred to as just Modbus Modbus ASCII and Levelmaster also known as ROS Siemens or Tank protocol Table J 3 List of RTU Supported Protocols Modbus ASCII is not commonly used since it doubles the amount of bytes for the same me...

Page 401: ...After changing communication parameters disconnect the HART modem and wait at least 60 seconds for the change to take effect In case the MA MB terminals are used for connection to the HMC disconnect the RS 485 Converter cycle power to the transmitter and wait up to 60 seconds for the change to take effect To change the Modbus address and communication parameters in Rosemount Radar Master RRM 1 Sta...

Page 402: ...econds for the change to take effect The Modbus communication parameters can be changed by entering a text string in the HART Message parameter See separate sections below for details regarding each Modbus protocol and what strings to use When using the Field Communicator the Message Area is reached using HART command 2 2 1 and then selecting Message menu item 11 J 8 3 Modbus RTU communication set...

Page 403: ...These three letters are used for safety and will eliminate the risk of changing the configuration data by mistake A44 A indicates that the following number is the new address address 44 Leading zeroes are not needed B4800 B indicates that the following number is the new baud rate 1200 2400 4800 9600 19200 PO P identifies the following letter as parity type O odd E even and N none S2 S indicates th...

Page 404: ...ed by the Host In Case of Levelmaster Example To configure the Rosemount 5300 Series Transmitter to communicate with the host in this example the following text string is written to the Modbus message area HMC M2 A2 B9600 D7 PN S1 Note Include all the parameters when writing to the message area Note that an address must be unique on the bus HMC These three letters are used for safety and will elim...

Page 405: ...s the number of stop bits 1 one 2 two Note Start bits are not configurable and cannot be set In Table J 8 and Table J 9 is a description of the implemented functions of Levelmaster protocol in the HMC Table J 8 Implemented Functions of Levelmaster Protocol Input format Description Output format UnnN Return ID number UnnNnnCcccc UnnNmm Set ID number UnnNOKCcccc UnnF Return number of floats UnnFxCcc...

Page 406: ...2 cccc Is the 16 bit CRC checksum cccc are hexadecimal characters ddd dd ddd dd is the distance value from slave 1 Note that the first d can also be a minus Float 1 Slave 1 PV Float 0 Slave 1 SV fff The temperature value Configured by Holding Register 3208 in HMC 1 1 Any of the four available variables from any of the five HART slaves can be selected as the temperature source The least four signif...

Page 407: ...ing to the message area Note that an address must be unique on the bus HMC These three letters are used for safety and will eliminate the risk of changing the configuration data by mistake M1 This means that the Modbus ASCII protocol is to be used A246 A indicates that the following number is the new address address 246 Leading zeroes are not needed B9600 B indicates that the following number is t...

Page 408: ...nds for the change to take effect The Modbus communication settings will otherwise be lost if you write a new message to the transmitter The output from the Modbus transmitter in case of an error such as a field device malfunction can be configured The values for Modbus registers corresponding to PV SV TV and QV will be changed accordingly applicable registers in area 1300 2000 2100 and 2200 The d...

Page 409: ...er Modbus ASCII String Alarm Output HMC EN Not a number NaN default HMC EF Freeze hold last value HMC EU U 0 1 User defined value 0 1 in this example String Alarm Output HMC M2 EH High value 999 99 default HMC M2 EL Low value 99 99 HMC M2 EF Freeze hold last value HMC M2 EU U0 User defined value range 99 99 to 999 99 0 in this example String Alarm Output HMC M1 EN Not a number NaN default HMC M1 E...

Page 410: ...ble Device Failure Alarm simulated 4 Click the Start button 5 Disconnect HART modem 6 Verify that the configured alarm output is available in the Modbus host 7 Use RRM to turn off simulation mode J 9 2 Use status information to evaluate measurement validity The transmitter updates status information about the current measurement and this status information is available as a bitfield register throu...

Page 411: ...2 below Table J 12 Byte Transmission Order is Specified by the Floating Point Format Code Note Some Modbus hosts cannot read the information described here using Input Registers Modbus function code 4 The Input Register information can also be read using Holding Register Function code 3 In this case Input Register number 5000 is used as Holding Register number Between host system and device it is ...

Page 412: ...ve in burst or other master present Bit 15 HTM Task not running option not available Note Bit 1 3 is set when Invalid Measurement of Slave 1 Non PV i e all three bits are set simultaneously Slave 1 PV Conf 1302 Primary variable from slave 1 represented in IEEE 754 format using the byte order set in the FloatingPointFormatCode register Slave 1 SV Conf 1304 Secondary variable from slave 1 represente...

Page 413: ...ART bus busy slave in burst or other master present Bit 15 HTM Task not running option not available Note Bit 1 3 is set when Invalid Measurement of Slave 1 Non PV i e all three bits are set simultaneously Slave 1 PV 2002 Primary variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 0 Slave 1 SV 2004 Secondary variable from slave 1 represented in IEEE 754 format usi...

Page 414: ...Format Code 2 Slave 1 TV 2106 Tertiary variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 2 Slave 1 FV QV 2108 Fourth variable from slave 1 represented in IEEE 754 format using Floating Point Format Code 2 Register Name Register Number Note Slave 1 Status 2200 Bit information in bitfield Bit 0 Invalid Measurement Slave 1 PV Bit 1 Invalid Measurement Slave 1 SV Bi...

Page 415: ...d be changed to PWR Floating point format code Used to define float format in transmitter which register to read RTU Data Type for Float Floating Point Format Code in Host Configurable in Host Input register base number for host Clarify w example Description of std configuration DO NOT START THIS UNTIL EVERYTHING ELSE IS DONE Register Name Register Number Note Slave 1 PV Units 104 See Table J 18 f...

Page 416: ...erpret a floating point number transmitted from the Rosemount 5300 Series Transmitter with Modbus Input register base number Data registers in the Rosemount 5300 Series Transmitter with Modbus are numbered exactly as they are transmitted in the Modbus communication Some RTUs use different naming conventions and to configure the RTU to poll the correct registers from the Rosemount 5300 Series Modbu...

Page 417: ...m for Connecting Rosemount 5300 Modbus to Emerson Process Management FloBoss 107 Table J 20 Parameter Values In Case of Emerson Process Management FloBoss 107 The Input Register Base Number needs to be added to the Input Register address of the Rosemount 5300 Series Transmitter In this case register 1300 needs to have 1300 entered as the address Parameter Value Baud Rate 9600 Floating Point Format...

Page 418: ...the Input Register address of the Rosemount 5300 Series Transmitter In this case register 1302 needs to have 1303 entered as the address etc J 11 4 Thermo Electron Autopilot Figure J 12 Wiring Diagram for Connecting Rosemount 5300 Modbus to Thermo Electron Autopilot Parameter Value Baud Rate 9600 Floating Point Format Code 0 RTU Data Type 16 Bit Modicon Input Register Base Number 1 TOTALFLOW COMM ...

Page 419: ...0 Modbus to Bristol ControlWave Micro Table J 23 Parameter Values In Case of Bristol ControlWave Micro The Input Register Base Number needs to be added to the Input Register address of the Rosemount 5300 Series Transmitter In this case register 1302 needs to have 1303 entered as the address etc Parameter Value Baud Rate 9600 Floating Point Format Code 1 RTU Data Type IEEE Flt 2R Input Register Bas...

Page 420: ...dress of the Rosemount 5300 Series Transmitter In this case register 1302 needs to have 31303 entered as the address etc J 11 7 Kimray Inc DACC 2000 3000 This table shows input types in Kimray Inc IMI software and the corresponding value The communication port must be configured to use Tank Levels protocol Parameter Value Baud Rate 9600 Floating Point Format Code 0 RTU Data Type Floating Point Inp...

Page 421: ...RRM Using HART HART HART modem is not properly connected Polling address is incorrect in RRM default 1 Using MA MB See No communication on RS 485 bus Polling address is incorrect in RRM default 1 Cycle the power and wait 20 seconds before polling No communication with Modbus RTU protocol See No communication on RS 485 bus Make sure the Modbus communication protocol configuration is done properly M...

Page 422: ...he following pages Note All settings in the HMC will be lost after upgrading the transmitter Reconfiguration of Modbus communication setup and alarm handling is required after completing the upgrade Note During firmware upgrade the HMC Modbus RTU address must be 246 the default address Make sure to disconnect other Modbus RTU devices that are connected and have address 246 Note Do not interrupt co...

Page 423: ...r to the transmitter the HMC will then communicate using Modbus RTU for 20 seconds and under that time it is possible to connect with RRM 5 Open the Search Device window and make sure Modbus is selected in the Protocol list 6 Search for HMCs by selecting Scan Address Range and choose a start and end address for Modbus The default HMC Modbus address is 246 7 Click the Start Scan button 8 Click OK t...

Page 424: ... 00809 0100 4530 Rev DD 410 Rosemount 5300 Series with HART to Modbus Converter 10 Type password admin 11 From the Service menu choose the Upload Firmware option 12 Click Browse 13 Select the upgrade cry file 14 Click Open 15 Click the Upload button to start the firmware upgrade ...

Page 425: ... list choose the Factory Settings option from the Tools menu 19 Select All and click OK 20 Select Yes Note An error message might be displayed when performing the Reset to Factory Settings operation The operation has been successful if the checksum error has been cleared 21 Select Restart in the Tools menu to restart the HMC 22 The checksum error should no longer be present select Diagnostics in t...

Page 426: ...the power to the HMC to have it exit Modbus RTU communication mode J 14 Specifications Table J 26 Specifications Power supply 8 30 Vdc max rating Power consumption 0 5 W with HART address 1 1 2 W incl four HART slaves Signal wiring Two wire half duplex RS 485 Modbus Use shielded twisted pair wiring preferably with an impedance of 120W typically 24 AWG in order to comply with EIA 485 standard and E...

Page 427: ...ock 126 Block Errors 197 BLOCK_ERR AI Block 197 369 Resource Block 195 Bracket Mounting 40 Bridging 15 BSP G threads 38 Burst Mode 135 137 Burst option 136 C Cable selection 67 Cable conduit entries 66 Calculation Method 123 Calibration 164 Calibration Distance 114 Calibration Offset 299 Centering piece 44 Certifications 285 Changing the Probe 177 Channel 127 332 372 Channel Definitions Level Tran...

Page 428: ...ndirect Signal Conversion 367 368 Installation 3 Cable selection 67 Cable conduit entries 66 Flange connection 21 Free space 30 Grounding 66 Mounting considerations 20 Mounting position 31 Power requirements 70 74 Procedure 18 Shortening the probe 42 Threaded connection 20 Interface 16 Low dielectric constants 160 Introduction 1 IO_OPTS AI Block 368 L L_TYPE 127 372 AI Block 367 Direct 127 372 Ind...

Page 429: ...eference Threshold 324 Register Transducer Block 125 Remote Housing 42 Resource Block 125 195 353 Block Errors 195 Detailed Status 195 Parameters 353 BLOCK_ERR 195 PlantWeb Alerts Failed_alarms 357 PlantWeb Alerts Advisory alarms 359 Maint_alarms 358 Recommended actions 361 Summary Status 195 Rosemount 751 10 Rosemount Radar Master 98 RRM 98 COM Port 100 Setup 103 S Setup Advanced 103 Echo Curve 1...

Page 430: ...Z 21 90 120 302 Upper Blind Zone 14 94 210 Upper Null Zone 21 90 120 302 Upper Product Dielectric Constant 91 109 Upper Product Dielectric Constant Calculator 110 Upper Reference Point 89 299 V Vapor 15 314 VAR_INDEX AI Block 371 VAR_SCAN AI Block 371 Verify Level 114 Vessel characteristics 17 Volume Configuration 91 Volume Offset 123 W Waveform plot 151 X XD_SCALE 128 373 AI Block 367 L_TYPE Dire...

Page 431: ...5 Reference Manual 00809 0100 4530 Rev DD May 2016 ...

Page 432: ...Terms of Use aspx The Emerson logo is a trademark and service mark of Emerson Electric Co AMS DeltaV Fisher PlantWeb Emerson Rosemount the Rosemount logotype THUM and Tri Loop are trademarks of Emerson Process Management Bristol ControlWave and FloBoss are trademarks of Remote Automation Solutions a subsidiary of Emerson Process Management DACC is a trademark of Kimray Inc DTM is a trademark of th...

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