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ROMAN DXHR, Instruction Manual, Page: 1 / 12

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Hinge Door + One

Return Panel

Instruction Manual

D DXHR

IMPORTANT INFORMATION

Be aware toughened glass can shatter if not handled correctly. It should not 

be subjected to any sharp impact and it is essential to protect the glass by 

resting it on a soft protective surface during installation such as cardboard 

or carpeting. It is recommended to wear PPE at all times during installation.

Please make sure the purchaser/end user 

completes and returns the guarantee card 

which is enclosed with this product.  Failure 

to validate the Guarantee will mean only the 1 

Year Statutory Guarantee will apply.

CONSUMER GUARANTEE

PRE-INSTALLATION CHECKS

1.  Check you have the correct product.  Please look at the labels on the side of the product packaging.

2.  Check all the product components are in the box and the fixing kits.

3.  Unpack your product and handle it with care.

4.  Please check the product for defects or damage, once the installation has commenced we cannot accept responsibility for any defects or damage.

5.  Please take time to read these instructions prior to installing your product.

6.  Before you commence any drilling check there are no hidden electrical cables and/or water pipes.

7.  No attempt should be made to re-work the toughened safety glass.

8.  The installation of the product should be performed by two persons.

9.  It is strongly recommended that the walls the product is going to be installed on are vertical.

10.  It is strongly recommended the product is fitted on a tiled surface or similar waterproof surface.

11.  It is strongly recommended the walls are tiled and grouted before the product is installed.

12.  If the walls and/or the tray are not level you will not achieve maximum adjustment of the product.

13.  Pictures used are for illustration purposes only, product designs may alter slightly as a result of continuing product development.

14.  We do not stipulate where the European Standard Kite Mark should be positioned on the glass when being factory assembled.

15.  Please note that some natural misting may occur when you remove this product from its packaging, due to the addition of the glass protection pre-

coating. If this does occur this can easily be removed with a soft, dry cloth.

 Ref: D DXHR REV2 - SEPT 2019

Component Check List: Supplied

Description

Quantity

Wall Pr Wall Profile Top Caps

2 of each

Wall Profile Covers

4

Return Panel Assembly / Inline Panel Assembly

1 of each

Hinge Profile Assembly

1

Door Glass

1

Handle As Brace Assembly

1 of each

Vertical Hinge Seal - Inline Panel Seal

1 of each

Bottom Seal -  Door Bottom Rail (Sloped)

1 of each

90° Corner Brackets

2

Hinge Profile Top Cap

1

Panel Corner Joints (Left and Right Hand)

1 of each

Bottom Rail Door Joints (Left and Right Hand)

1 of each

Blanking Ends (Left and Right Hand)

1 of each

Bottom Rail  (Long and Short)

1 of each

Fixing Kit Components

Quantity

Description

DXL1HDR DXL1HR

DXHR

2.5mm Drill Bit

1

-

-

2.5mm Allen Key

1

-

-

3mm Allen Key

1

-

-

4mm Allen Key

1 

-

-

9mm long Cap Head Screws

14

-

10

9mm long Csk Head Screws

2

-

2

12mm long Csk Head Screws

2

-

-

40mm long Cap Head Screws

8

-

10

Wall Plugs (Brown)

8

-

10

Door Setting Blocks

2

-

-

Branding Clip

1

-

-

Equipment Check List: Not Supplied

Description

Electric / Battery Drill
Pozi Screwdriver
Sealant Gun / Sealant
Spirit Level (Large)
7mm Masonry Drill Bit
Tape Measure
Pencil
Torque Wrench
Stanley Knife / Snips

Summary of Contents for DXHR

Page 1: ...s are tiled and grouted before the product is installed 12 If the walls and or the tray are not level you will not achieve maximum adjustment of the product 13 Pictures used are for illustration purposes only product designs may alter slightly as a result of continuing product development 14 We do not stipulate where the European Standard Kite Mark should be positioned on the glass when being fact...

Page 2: ...eaks DO NOT plasterboard over the tray DO NOT grout the tiles when the enclosure has been fitted the grout may discolour the aluminium profiles Make sure the tray is installed as per the manufacturer s instructions When all of the above has been completed please proceed to the Step 2 Step 1 Pre Installation Checks and Tray Sizes Enclosure Code Front Minimum Tray Maximum Tray DXL1HDR DXL1HR10 975 9...

Page 3: ...asonry Drill Bit not supplied and fit the Wall Plugs 5 Remove any debris and apply a bead of sealant the width of the Wall Profiles where they meet the top of the tray wetroom floor and the tiled walls 6 Screw fix both Wall Profiles to the walls using the 40mm Cap Head screws supplied ensuring they are kept completely vertical and are 10mm to 12mm in from the front of the tray 7 Apply a bead of se...

Page 4: ...front of the Panel is completely vertical and remains on the 33mm mark 5 Drill through the grooves in the Wall Profile using the 2 5mm drill bit supplied On both inside and outside drill two holes approximately 50mm from each end now drill a hole in the centre of those 3 holes now drill two further holes between them 5 holes IMPORTANT This is drilled and fixed inside and outside 5 fixings on each ...

Page 5: ...urn Panel Glass and the Corner Brackets Fit the remainder of the Corner Brackets Ensure all gaskets are placed between the glass and metal parts before tightening 3 Position both Panels so that they are parallel to the outside of the tray and are completely vertical 4 Fully tighten all the Corner Bracket screws 5 Place the Door Bottom Rail into the Bottom Rail Long and slide along until it touches...

Page 6: ...de of the glass and 1 on the inside 3 Remove the Handle Assembly from it s packaging and reassemble onto the Door Glass ensure that the set screws are fitted on the inside of the Door and all gaskets are used between the glass and metal parts 4 Fit the Bottom Rail Door Joint to the bottom of the Hinge Profile Assembly Extrusion making sure the correct hand is used ensure the high side is placed to...

Page 7: ... of the Door drill two holes approximately 50mm from each end now drill a hole in the centre of those 3 holes now drill two further holes between them 5 holes Drill another hole just above each hinge 7 holes IMPORTANT This is drilled and fixed inside and outside 7 fixings on each side 14 in total 6 For the other side of the Door repeat procedure 5 except for the holes at the hinge drill them just ...

Page 8: ...Secure the Wall Bracket using the 9mm long Countersink Head Screws supplied 4 Place the Brace Bar Assembly into the Wall Bracket and over the Return Panel Glass and fasten together Ensure gaskets are between the Brace Bar and the Return Panel Glass then tighten all the screws 5 Fit the Wall Profile Covers onto the Wall Profiles by locating the small curved feature onto the Wall Profile hold in pla...

Page 9: ...th so that it butts up to the Hinge Vertical Extrusion when the Door is closed Push fully onto the glass IMPORTANT You MUST ensure that the Deflector on the Bottom Seal is facing inward towards the shower 4 Fit the Vertical Hinge Seal onto the Door Glass and around the Hinges carefully trim the bottom so that it just sits on top of the Bottom Seal Trim the top if required NOTE Mark the bottom with...

Page 10: ...ous water damage and is not covered under the terms of the guarantee 4 On the Blanking Ends prefitted Bottom Rail Panel Joints and Bottom Corner Joint carefully add a small amount of silicon at the gap between the Bottom Rails all the way from the front to the back 5 Fit the Branding Clip to the top of one of the Inline Panel Glass with a small amount of silicon IMPORTANT Failure to follow stages ...

Page 11: ...ofile 1 24 5 Vertical Hinge Seal 1 15 Bottom Rail Door Joint L H 1 25 6 Door Glass 1 16 Bottom Rail Door Joint R H 1 7 Vertical Door Flipper Seal 1 17 Bottom Seal 1 8 Inline Panel Assembly 1 18 Door Bottom Rail 1 9 Corner Bracket Assemblies 2 19 Bottom Rail Long 1 10 Return Panel Assembly 1 20 Blanking End Left Hand 1 If you need to replace any damaged parts please see illustration below for parts...

Page 12: ...an excellent level of service it is important that you quote your product Code and Reference Number these can be found on the Guarantee card Panel Alignment 1 Check the Wall Profile is 10mm to 12mm in from the front of the tray 2 Check the front of the Panel Glass is 33mm in from the tray and is completely vertical 3 Check the Bracing is fitted correctly and is fully tightened Enclosure Alignment ...

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