Rollplay 5F62B5D Service Manual Download | Manualshive

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Customer Service Guide

VII) Exploded View

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Summary of Contents for 5F62B5D

Page 1: ...1 6V MINI e Scooter 5F62B5D Customer Service Guide MMXIV Copyright ROLLPLAY ...

Page 2: ...I Check Battery 3 II Check Wiring Condition 6 III Handlebar Replacement 9 IV Gearbox Replacement 10 V Warning Stickers 16 VI Schematic diagram 22 VII Exploded View 23 CAUTION Disconnect the battery before proceeding with the below steps ...

Page 3: ...eck Battery Operation Use a Flat head screwdriver unlock and remove the seat Locate the battery harness unplug the connector then use a volt meter to check the battery Step 1 Turn and unlock this plastic knob Unlock position Step 2 ...

Page 4: ...4 Customer Service Guide I Check Battery Step 3 Unplug the battery connector underneath the seat Step 4 ...

Page 5: ...ry Step 5 Reading Judgment 6 0 V 6 5 V Good condition 5 6 V 5 9 V Recharge 5 5 V Recharge battery If after the stipulated recharging time the voltage has not increased then the battery needs replacement Below 5 5 V Battery needs replacement ...

Page 6: ...There are two places to check the gearbox A Motor Gearbox Upside down the unit locate the Gearbox harness at the bottom Step 1 The motor harness just next to the gearbox cover Step 2 Pull it out and check for any loose connections Unplug then replug the connectors ...

Page 7: ... Guide II Check Wiring Connection B Handlebar Detach the handlebar then check all the connections per below procedures Step 1 Unscrew the handlebar on the right hand side Step 2 Lift it up to access the connection inside ...

Page 8: ...ction Step 3 Reverse above procedures to re assemble the vehicle after checking and or connection problem fixed 3 Pins plug for the function of Accelerator 4 Pins plug for Dash lights and Turning signal 2 Pins plug for the Power Switch Accelerator ...

Page 9: ...peration Follow the procedure IIb to detach the handlebar and then unplug all three connectors to remove completely if replacement is needed Replace the whole Handlebar sub assembly with a new good one Reverse above procedures to re assemble the vehicle ...

Page 10: ... Customer Service Guide IV Gearbox Replacement Operation Follow below steps to replace the gearbox Use a flat head screwdriver to remove the wheel cap on both sides Step 1 Step 2 There are two snap locks ...

Page 11: ...Service Guide IV Gearbox Replacement Step 3 Once the wheel cap is removed there is a lock pin on rear axle Use pliers to bend the legs in straight only the right hand side Then remove the lock pin from axle Step 4 ...

Page 12: ...12 Customer Service Guide IV Gearbox Replacement Unscrew the gearbox cover at the right inner side then unplug the gearbox connector white Step 5 Keep components organized for re assembly Step 6 ...

Page 13: ...13 Customer Service Guide IV Gearbox Replacement Use a screwdriver to push out the axle from metal frame Step 7 Pull the rear axle half way out from the other side no need to remove it completely Step 8 ...

Page 14: ...14 Customer Service Guide IV Gearbox Replacement Step 9 Take out the rear wheel together with the gearbox Step 10 Replace the gearbox with a new good one ...

Page 15: ...ice Guide IV Gearbox Replacement Step 11 Match the gears on the rear wheel and new gearbox Step 12 Put the parts in place then align and slide the axle back to frame Reverse above procedures to re assemble the vehicle ...

Page 16: ...16 Customer Service Guide V Warning Stickers Operation Check and re put the damaged warning stickers after repairing 1 At left inner side of front car body ...

Page 17: ...17 Customer Service Guide V Warning Stickers 2 At right inner side of front car body ...

Page 18: ...18 Customer Service Guide V Warning Stickers 3 Inside battery compartment ...

Page 19: ...19 Customer Service Guide V Warning Stickers ...

Page 20: ...20 Customer Service Guide V Warning Stickers 3 Battery harness ...

Page 21: ...21 Customer Service Guide V Warning Stickers 4 Next to gearbox connector ...

Page 22: ...22 Customer Service Guide VI Wiring Schematic ...

Page 23: ...23 Customer Service Guide VII Exploded View ...

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