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Service

 Guide 

Contents 

I) 

Battery troubleshooting

    ………………….............................................3

II)

Wiring troubleshooting

  ……………………………..……………

.......

…………. 6

III) Check Chain Connection    ……………………………………………..….….  7 

IV) Motor Control Board Replacement      …..…………………………………  8 

V) Rear Caster Wheel Replacement    ……………………………………..…..  10 

VI) Front Wheel Replacement    ………………………………………………….  12 

VII) Warning Stickers

…………………………………………..…….…………    14 

VIII) Schematic diagram  ……………..…………….…..….………..………….  17 

IX) Exploded View

……………………..…....…....….……….……..……..…  18 

CAUTION : 

Disconnect the battery before 

proceeding

Summary of Contents for 24V Turnado

Page 1: ...1 24V Turnado W401 Service Guide MMXVI Copyright ROLLPLAY com ...

Page 2: ...roubleshooting 6 III Check Chain Connection 7 IV Motor Control Board Replacement 8 V Rear Caster Wheel Replacement 10 VI Front Wheel Replacement 12 VII Warning Stickers 14 VIII Schematic diagram 17 IX Exploded View 18 CAUTION Disconnect the battery before proceeding ...

Page 3: ...exagonal key to unlock the seat first then use a Phillips screwdriver to open the battery compartment Unplug the battery connector then use a volt meter to check the condition of the battery Step 1 Release these four bolts Unlock position Step 2 Unscrew these four screws ...

Page 4: ...4 Service Guide I Check Battery Step 3 Unplug the battery connector bigger white plug Step 4 ...

Page 5: ...ding Judgment 25 5 V 26 4 V Good condition 22 5 V 24 0 V Recharge battery 21 5 V Recharge battery If after the stipulated recharging time voltage has not increased then the battery needs to be replaced Below 19 2 V Battery needs to be replaced ...

Page 6: ...oting Operation There are three sets of connectors inside the battery compartment Follow above Point I to remove the seat and battery cover and then check the connections Reverse above procedures to re assemble the vehicle after checking ...

Page 7: ...Operation Tip over the vehicle then follow below steps to access the chain and check the condition Step 1 Unscrew to remove the bottom cover Step 2 Check to see if the chain is properly engaged Reverse above procedures to re assemble the vehicle ...

Page 8: ...8 Service Guide IV MCB Motor Control Board Replacement Operation Follow Step I to remove and battery cover and then unplug all three connectors to remove the MCB completely Step 1 Step 2 ...

Page 9: ... Service Guide IV MCB Motor Control Board Replacement Step 3 Unscrew that screw needs only one screw Step 4 Replace the whole MCB with a new good one Re verse above procedures to re assemble the vehicle ...

Page 10: ...ear Caster Wheel Replacement Operation Tip over the vehicle to take apart the Rear Caster Wheel for replacing Step 1 You will need a wrench and a hex key to remove the caster wheels Step 2 Wrench 13mm A F 6mm Hexagonal key ...

Page 11: ...11 Service Guide V Rear Caster Wheel Replacement Step 3 Unscrew the bolt and nut to remove the caster wheel Step 4 The replacement set includes one rolling wheel and two axle caps ...

Page 12: ...lacement Operation Follow below steps to take apart the Front Wheel Step 1 There are five hexagon head screws to unfasten in order to remove the front wheel Step 2 Use the included hexagonal key to unscrew the five bolts from inner side ...

Page 13: ...Guide VI Front Wheel Replacement Step 3 Remove and replace a new front wheel from the front axle Step 4 Keep the bolts and nuts 5 sets when replacing front wheel Reverse above procedures to re assemble the vehicle ...

Page 14: ...14 Service Guide VII Warning Stickers Operation Check and replace the damaged warning stickers after repairing 1 Below the main power switch ...

Page 15: ...15 Service Guide VII Warning Stickers 2 Underneath the seat ...

Page 16: ...16 Service Guide VII Warning Stickers 3 At battery harness ...

Page 17: ...17 Service Guide VIII Wiring Schematic ...

Page 18: ...18 Service Guide IX Exploded View ...

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