Roland Camm-1 CX-24/12 Manual Download

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1-1 COVERS

PARTS LIST -Main Parts-

PARTS LIST -Supplemental Parts-

Parts No.

Parts Name

Parts No.

Parts Name

1 22095160

APRON,B GX-24

S1 31019159

SCREW,BINDING M4*6 NI

2 22095159

APRON,F GX-24

S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.

3 W022805612 ASSY,PANEL BOARD GX-24

S3 31019401

SCREW,BINDING M4*6 NI+EXT.TW

4 21835115

BOARD,LCD S2K16 TW

S4 31019703

SCREW SET,BINDING P-TIGHT 3*8 BC 100 PCS.

5 23415321

CABLE-ASSY,LCD GX-24

S5 31299102AS RIVET SET,NYLON P2655B 20PCS.

6 23475244

CABLE-CARD,17P1.0 150L BB GX-24

S6 1000000020 CLAMP,FLAT CABLE FCC-25A

7 22335156

CAP,PANEL F GX-24

8 22045390

COVER,FRONT GX-24

9 22045381

COVER,PANEL GX-24

10 22045383

COVER,SIDE L GX-24

11 22045382

COVER,SIDE R GX-24

12 22045391

COVER,TOP GX-24

13 22495102

KEY TOP,CLEAR GX-24

14 22495101

KEY TOP,WHITE GX-24

15 22535287

LABEL,CAUTION CARRIAGE #LA266

16 22215115

PANEL,F TOP GX-24

17 22215114

PANEL,F UNDER GX-24

18 21475192

SHEET,LCD GX-24

19 22715492

STAY,PANEL GX-24

20 22785117

SUPPORT,PANEL F GX-24

21 21445115

TRAY,GX-24

1-2

Summary of Contents for Camm-1 CX-24/12

Page 1: ...L UP DOWN ERROR 6 3 3 2 MAIN BOARD REPLACEMENT 3 5 6 5 FAN REVOLUTION 6 4 3 3 CARRIAGE MOTOR REPLACEMENT 3 7 6 6 MOTOR ERROR 6 4 3 4 GRIT MOTOR REPLACEMENT 3 10 3 5 PINCH ROLLER REPLACEMENT 3 13 7 Service Activities 3 6 CUTTER PROTECTION REPLACEMENT 3 14 7 1 INSTALLATION CHECK LIST 7 1 7 2 MAINTENANCE CHECK LIST 7 5 4 Adjustment 7 3 SPECIFICATION 7 6 4 1 SPECIAL TOOL 4 1 4 2 SERVICE MODE 4 2 4 3 H...

Page 2: ...Revision Record Revision No Date Description of Changes Approval Issued 0 2005 5 30 First Edition Kato Sato ...

Page 3: ...1 Structure Spare Parts 1 1 COVERS 1 1 4 5 13 14 15 16 7 S5 S1 1 17 3 2 18 S2 S2 S2 S2 S2 S1 6 7 7 8 9 10 11 12 19 20 21 7 S1 S1 S1 S1 S4 S5 S1 S3 S1 S6 ...

Page 4: ...LE ASSY LCD GX 24 S5 31299102AS RIVET SET NYLON P2655B 20PCS 6 23475244 CABLE CARD 17P1 0 150L BB GX 24 S6 1000000020 CLAMP FLAT CABLE FCC 25A 7 22335156 CAP PANEL F GX 24 8 22045390 COVER FRONT GX 24 9 22045381 COVER PANEL GX 24 10 22045383 COVER SIDE L GX 24 11 22045382 COVER SIDE R GX 24 12 22045391 COVER TOP GX 24 13 22495102 KEY TOP CLEAR GX 24 14 22495101 KEY TOP WHITE GX 24 15 22535287 LABE...

Page 5: ...3 34 35 36 28 45 46 47 22 21 43 50 51 52 49 48 8 44 44 44 42 32 32 31 31 40 39 38 38 37 S16 S7 S7 S11 S4 S10 S10 S2 S10 S15 S6 S9 S15 S9 S4 S1 S4 S1 S10 S7 S17 S4 S8 S8 S7 S5 S4 S21 S4 S13 S4 S4 S15 S20 S12 S12 S12 S12 S18 S18 S20 S5 S10 S10 S20 S22 41 S7 S20 S20 S20 S20 S14 S19 S10 S21 S2 S23 S4 ...

Page 6: ...M3 10 BC 17 22195163 FRAME SIDE R GX 24 S17 31199701AS SCREW SET SET WP M3 3 C 20 PCS 18 22195166 FRAME SUPPORT GX 24 S18 31229102 SCREW TRUSS M2 5 BC 19 21685152 GEAR H150S10 B6C11 5 POM S19 31249201AS WASHER SET PLAIN 3 6 0 5 C 100PCS 20 21655318 HOLDER IDLE PULLEY GX 24 S20 31249211AS WASHER SET PLAIN 4 3 7 0 5 C 100P 21 21895135 L BEARING RSR9ZMUUC1 680LM S21 31029804AS BUSH SET ROLL 3 5 5 100...

Page 7: ... 21815109 BOLT PEN HOLDER GX 24 S6 31019135AS SCREW SET BIND M3 6 NI 100 PCS 7 23475243 CABLE CARD 11P1 0 1120L BB GX 24 S7 31019112AS SCREW SET BINDING M2 6 4 BC 100PCS 8 22045380 COVER CARRIAGE GX 24 S8 31019703AS SCREW BINDING P TIGHT 3 8BC 100PCS 9 21655314 HOLDER BELT GX 24 S9 31679104 SCREW C SEMS M2 8 BC 10 21655315 HOLDER SENSOR BOARD GX 24 S10 31679102 SCREW C SEMS M3 5 5 NI 11 21655321 H...

Page 8: ...ain Parts PARTS LIST Supplemental Parts Parts No Parts Name Parts No Parts Name 1 7877009020 ASSY MAIN BOARD GX 24 S1 31289102AS CUPSCREW SET M3 6 NI 50 PCS 2 22525113 BUSH FOOT FF 2 TW 3 22815158 CHASSIS GX 24 1 6 2 1 3 2 S1 ...

Page 9: ...545234 PAD U LEFT GX 24 14 21545236 PAD U RIGHT GX 24 15 22425117 POWER UNIT AC ADP DCP 911 16 21935158 TOOL CUTTER SY11030 TW 17 12569656 TWEEZERS PTS 01 1 6 STAND PNS 24 PARTS LIST Main Parts PARTS LIST Supplemental Parts Parts No Parts Name Parts No Parts Name 1 21985116 BRACKET PNS 24 S1 SCREW HEXAGONAL CAP UC 10X45 2 22605279 CARTON PNS 24 S2 WASHER FLAT UC 10X21X2 3 22155121 PIPE 1 PNS 24 S3...

Page 10: ...4UB CARRIAGE BOARD SOLENOID CROP SENSOR PINCH SENSOR F_SENSER R_SENSER B A CN7 CN9 AC ADAPTOR DCP 911 AC INPUT 100 240V 50 60Hz 1 7A DC OU TPUT 24V 2 8A AC CODE GP2A25NU GP2A25NU Parts No Parts Name A 23415322 CABLE ASSY PAPER SENS GX 24 B 23475243 CABLE CARD 11P1 0 1120L BB GX 24 C 23475244 CABLE CARD 17P1 0 150L BB GX 24 D 23415321 CABLE ASSY LCD GX 24 E 23415320 CABLE ASSY S MOTOR GX 24 F 23415...

Page 11: ...2 2 2 2 MAIN BOARD MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE 1 2 3 4 DIP SW No 1 4 Always OFF It indicates the version of the Main Board ...

Page 12: ...REVCC 16 IOVCC 12 GND 2 GND 15 GND 36 IOVCC 35 IC1 M66291GP VCC3 C5 C_non R17 27 C8 C_non R18 27 R19 1 5K R27 1M R20 680 VCC3 VCC3 VCC 1 Data 2 Data 3 Ground 4 CASE1A 5A CASE1B 5B CASE2A 6A CASE2B 6B CN1 SCU201RFN0B0000 FL5 EXCML16A270U C10 CE15p C16 CE15p C4 C_non C3 C_non VCC3 C14 CE0 1u VCC3 C15 CE0 1u FL3 EXCML16A270U FL4 EXCML16A270U FL6 EXCML16A270U RA1 RA2 RA3 RA4 RA5 RA6 RRD RCS4 INTUSB0 Y...

Page 13: ...CK2 IRQ2 109 P24 P O4 TIOCA4 IRQ12 56 P26 P O6 TIOCA5 EDRAK0 IRQ14 58 P27 P O7 TIOCB5 EDRAK1 IRQ15 59 P73 ETEND1 TEND1 40 NC 33 P74 E DACK0 DACK0 41 P72 ETEND0 TEND0 36 P16 P O14 TIOCA2 EDRAK2 50 P60 T MRI0 DREQ0 IRQ8 60 P62 TMCI0 TEND0 IRQ10 81 P61 T MRI1 DREQ1 IRQ9 61 PD6 D14 73 PD7 D15 72 P56 A N14 DA2 IRQ6 129 P57 A N15 DA3 IRQ7 130 NC 132 PF0 WAIT 85 PF1 UCAS IRQ14 86 PF2 LCAS IRQ15 87 PF3 LW...

Page 14: ...2 5 2 3 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARDS_COMPONENT SIDE PANEL BOARD B CARRIAGE BOARD CROP BOARD Soldering Side Soldering Side PINCH BOARD ...

Page 15: ...1 VCC3 D1 L 7104PBD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 CN1 17FMN BTK A POWER 1 2 3 CN6 CABLE ASSY CROP SENS GX 24 4 1 3 2 U1 NJL5265KL CCVCC PinchPos Crop_ON CropSens 1 2 3 CN5 B3B PH K S C2 C_non 1 2 3 4 CN4 B4B PH K S CCVCC 1 2 CN3 IL S 2P S2T2 EF To Solenoid To Pinchroll To Crop Sensor Board To Main Board Sensor C1 C_non Sol Sol Sol Sol PinchPos 1 2 3 4 5 6 7 8 9 10 11 CN2 11FMN SMT A TF...

Page 16: ...min Total Time 5min TOOL CARRIAGE REPLACEMENT 10min 1 TOOL HEIGHT ADJUSTMENT 2 TOOL PRESSURE ADJUSTMENT 3 AUTO TOOL CROP MARK SENSOR POSITION ADJUSTMENT Adj Time 55min Total Time 65min MAIN BOARD REPLACEMENT 10min 1 FIRMWARE INSTALLATION 2 ALL INITIALIZE 3 TOOL PRESSURE ADJUSTMENT 4 CALIBRATION 5 AUTO TOOL CROP MARK SENSOR POSITION ADJUSTMENT Adj Time 60min Total Time 70min CARRIAGE MOTOR REPLACEM...

Page 17: ...OP MARK SENSOR PINCH ROLLER SENSOR and SOLENOID 4 Unhook and remove the CABLE STAY 5 6 Remove the TOOL CARRIAGE Remove the CABLE TIE for fixing the wirings SCREWS CABLE TIE PINCH ROLLER SENSOR CROP MARK SENSOR SOLENOID HOOK CABLE STAY ...

Page 18: ...CH ROLLER SENSOR CABLE through the hole of the TOOL CARRIAGE and fix the TOOL CARRIAGE by lifting it up Fix the Cables of CROP MARK SENSOR and SOLENOID with the CABLE TIE Fix the CROP MARK SENSOR to the new TOOL CARRIAGE SCREWS SCREWS CABLE TIE SCREWS PINCH ROLLER SENSOR CABLE ...

Page 19: ...HOOK Connect the Cables of CROP MARK PINCH ROLLER and SOLENOID HOOK CABLE STAY PINCH ROLLER SENSOR CROP MARK SENSOR SOLENOID Carry out the following adjustments 1 TOOL HEIGHT ADJUSTMENT 2 TOOL PRESSURE ADJUSTMENT 3 AUTO TOOL CROP MARK SENSOR POSITION ADJUSTMENT ...

Page 20: ...UNDER PANEL FRONT APRON and REAR APRON Replace the MAIN BOARD to the new one MAIN BOARD TOP PANEL TOP COVER FRONT APRON REAR APRON UNDER PANEL PANEL RIGHT SIDE COVER MAIN BOARD Make sure to disconnect the Cables connected to the PANEL from the MAIN BOARD MAIN BOARD CARRIAGE CABLE CN7 CARRIAGE MOTOR CABLE CN8 PAPER SENSOR CABLE CN9 FEED MOTOR CABLE CN10 FAN CABLE CN12 ...

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