background image

- 5 - 

S Y S T E M   C O N T R O L S  

 

 

(1) SAFETY-RELIEF VALVE  Every ROLAIR air compressor is equipped with a safety-relief valve which is designed to discharge tank 
pressure at a predetermined setting when a systems failure occurs. Check the safety valve periodically by pulling on the ring only 
when the tank pressure is completely drained. The spring loaded valve should move freely within the safety valve body. An 
inoperable safety valve could allow an excessive amount of tank pressure to build causing the air tank to catastrophically rupture 
or 

explode. 

 

     

Do not tamper with or attempt to eliminate the safety relief valve.

 

 

(2)  MANUAL OVERLOAD / MOTOR RESET    Every ROLAIR electric air compressor is built with manual overload protection.  If the motor 
overheats, the overload sensor will 

trip

 the reset button to protect the motor.  If this occurs, please allow the motor to cool for 

approximately five minutes.  Locate and push in the reset button.  The use of an undersized or excessive length of extension cord 
may be the cause of overheating.  Re-evaluate the power source and gauge/length of extension cord being used. (Refer to chart 
on page 8) 

 

(3) PRESSURE SWITCH  Most electric air compressors are operated by the use of a pressure switch.  Always make sure the lever 
is in the “Off” position before plugging in the power cord.  By moving the lever to the “On/Auto” position, the compressor will start 
and stop automatically within the settings of the pressure switch which are typically 105 – 130 PSI.   Do not attempt to stop the 
compressor by unplugging the power cord.  To stop, simply move the lever to the “Off” position.  The lever operates a relief valve 
that dumps off head pressure and allows the compressor to restart without load the next time it is used. 

 

(4) REGULATOR – WORKING PRESSURE   

 

To adjust the output/line pressure, simply lift up on the regulator adjustment knob and rotate 

clockwise to increase working pressure or counterclockwise to decrease.  Push adjustment knob back down to lock in setting.  
Never exceed the manufacturer’s maximum allowable pressure rating of the tool being used or item being inflated. 

 

(5) PRESSURE GAUGE(S)   Typically, most compressors are designed with a gauge to measure tank or storage pressure and 
another gauge attached to the regulator that indicates output or working pressure.   

 

(6) DRAIN VALVE(S)   One or more drain valves are installed to allow moisture to be drained on a daily basis from the compressor 
storage tank(s).  Open drains carefully and slowly to prevent scale, rust, or debris from becoming expelled at a high rate of speed.   
 
(7) AIR INTAKE FILTER   Air intake filters are installed to prevent foreign matter from entering the engine or compressor pump. 
Check intake elements on a regular basis and either clean or replace as needed.  Warm soapy water or low compressed air may 
be used to clean the elements.  Check intake canisters or elbow components for cracks or broken seals and replace if structural 
problems are found. 

Summary of Contents for 4090HK17

Page 1: ...MODEL 4090HK17 4090RK17 SERIAL __________________ INSTRUCTION MANUAL 606 South Lake Street P O Box 346 Hustisford WI 53034 0346 920 349 3281 fax 920 349 3691 www rolair com...

Page 2: ...fuel line before transporting a gas powered air compressor If left open gas will seep past the needle seat in carburetor mix with the oil in the engine s crankcase and foul out the spark plug Replacem...

Page 3: ...save time and expense by including this reference information when requesting service or replacement parts Place Date of Purchase Volts Model HZ Serial HP With the tank gauge at 0 PSI and air line s d...

Page 4: ...ast This manual was compiled for the benefit of the operator Do not use or allow anyone else to use your air compressor until this manual is read and all safety operating instructions are understood B...

Page 5: ...imum pressure recommendations Never exceed the manufacturer s maximum allowable pressure ratings Do not use compressor to inflate small low pressure objects such as toys Risk of Electrocution or Elect...

Page 6: ...ssor Never point the air stream or tools at any point of your body other people or animals Always turn off the air compressor and drain tank pressure completely before attempting maintenance or attach...

Page 7: ...start and stop automatically within the settings of the pressure switch which are typically 105 130 PSI Do not attempt to stop the compressor by unplugging the power cord To stop simply move the lever...

Page 8: ...fe Do not alter the factory top RPM setting The engine idle speed is factory set and controlled by a black plastic Philips head screw on the carburetor A slight increase to the idle speed setting may...

Page 9: ...r Pay special attention to the intake filters Check intake filters daily 5 USE LONGER PROPERLY SIZED AIR HOSE RATHER THAN EXTENSION CORDS If an extension cord must be used please refer to the chart be...

Page 10: ...nce tripping of the motor overload due to an excessive amount of motor starts per hour CONSTANT SPEED OPERATION Constant speed or continuous running operation should be used during periods of heavy us...

Page 11: ...end using ROLAIR Premium Quality compressor oil MAINTENANCE SCHEDULE Recommendation Daily Weekly Monthly Quarterly Check Oil Level X Drain Moisture from Tank s X Inspect Air Filter s X Check for Unusu...

Page 12: ...unloading at felt muffler and cause gas engine to slow down to idle speed If pilot valve does not unload as tank pressure approaches 130 P S I G slowly turn top end setting 4 counterclockwise until pi...

Page 13: ...flywheel Tighten appropriate parts Loose belts Adjust belt tension Internal pump problem Take unit in for service Overheating compressor Poor ventilation Relocate compressor Improper pump rotation Co...

Page 14: ...ties of merchantability and fitness for purpose and of any other obligations and or liabilities on the part of Associate Engineering Corporation Associate Engineering Corporation neither assumes nor a...

Page 15: ......

Page 16: ...EL0250X012539 1 Brass Sleeve BRSL0250 2 38 Throttle Control Kit 192EGX160K1QX 1 Brass Ring BRRG0250 2 39 Gauge GA0250200GC 1 11 Pilot Unloader Valve 131B 1 42 Belt Tightener Mounting Kit SBT5HP ANGLE...

Page 17: ......

Page 18: ...H 2 Aftercooler 32901460CH 1 Crankcase 33101160CH 1 Sight Gauge 36500140CH 1 3 8 Breather Oil Fill Plug 36507050CH 1 Bolt 37300250CH 4 Bolt 37300990CH 6 Bolt 37301140CH 14 Bolt 37302530CH 2 Nut 374002...

Reviews: