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© 2022 ROHM Co., Ltd.

 

65UG028E Rev.001

 

2022.7

 

User's Guide 

Figure 1. BD7F205EFJ-EVK-001 

Isolated DC/DC Converters ICs 

Built-in Automotive Switching MOSFET 
Isolated Flyback Converter ICs 
BD7F205EFJ-C Evaluation Board 

BD7F205EFJ-EVK-001 

 

Overview 

This evaluation board outputs an isolated 6.2 V, 16.5 V and 6.2 V voltage from an input of 8 V to 32 V, and can output a maximum 

output power 6 W. 

BD7F205EFJ-C is an isolated flyback converter that does not require a photocoupler. 

Feedback circuit  by  the  t

ransformer’s tertiary winding or photocouplers becomes unnecessary, contributing to reduction of set 

parts. 

It also has a number of built-in protection functions that enable the design of isolated power supply applications for high reliability. 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Summary of Contents for BD7F205EFJ-C

Page 1: ...puts an isolated 6 2 V 16 5 V and 6 2 V voltage from an input of 8 V to 32 V and can output a maximum output power 6 W BD7F205EFJ C is an isolated flyback converter that does not require a photocouple...

Page 2: ...Min Typ Max Units Conditions Input voltage range VIN 8 12 32 V Output voltage 1 VOUT1 5 5 6 2 6 9 V IOUT1 0 1 A Output voltage 2 VOUT2 14 8 16 5 18 2 V IOUT2 0 1 A Output voltage 3 VOUT3 5 5 6 2 6 9 V...

Page 3: ...t the positive terminal of the power supply to the VIN terminal and the negative terminal to the GND terminal with a pair of wires 4 Connect the positive terminal of the load to VOUT terminal and the...

Page 4: ...toring the flyback voltage due to the voltage at the output provides primary side feedback control that eliminates the need for photocouplers and auxiliary windings Operation starts when the VIN pin v...

Page 5: ...O Overcurrent protection OCP Overheat protection TSD REF pin open protection REFOPEN Short circuit protection SCP Battery short circuit protection BSP Critical Characteristics Input voltage range VIN...

Page 6: ...nt1 IOUT2 30mA IOUT3 50mA Figure 7 Output Voltage3 vs Output Current1 IOUT2 30mA IOUT3 50mA Figure 8 Efficiency vs Output Current1 IOUT2 30mA IOUT3 50mA Measurement data 1 Load regulation 5 2 5 6 6 0...

Page 7: ...A Figure 12 Efficiency vs Output Current1 IOUT2 100mA IOUT3 300mA Measured data continued 5 2 5 6 6 0 6 4 6 8 7 2 7 6 0 0 1 0 2 0 3 VOUT1 V IOUT1 A VIN 8V VIN 12V VIN 18V VIN 32V 15 0 15 5 16 0 16 5 1...

Page 8: ...3 vs Input Voltage IOUT1 100mA IOUT2 100mA IOUT3 300mA Figure 16 Frequency vs Input Voltage IOUT1 100mA IOUT2 100mA IOUT3 300mA Measured data continued 2 Line regulation 5 2 5 6 6 0 6 4 6 8 7 2 7 6 0...

Page 9: ...ponse waveform 5 Output ripple voltage waveform VSW 20V div VOUT1 10V div VSW 20V div VOUT1 10V div VOUT2 10V div VOUT3 10V div VOUT2 10V div VOUT3 10V div VSW 20V div VSW 20V div VOUT1 1Vac div VOUT2...

Page 10: ...Short Waveform ZOOM Vin 15 V Measured data continued 6 Startup stop waveform 7 Output short waveform VSW 20V div VSW 20V div VOUT1 10V div VSW 20V div VOUT1 10V div VIN 5V div VIN 5V div VIN 10V div...

Page 11: ...of IC is calculated using the above table Loss of IC is divided into 1 Turn on loss 2 conduction loss 3 Turn off loss and 4 ICC Calculate the loss according to Table1 from the actual current waveform...

Page 12: ...td 65UG028E Rev 001 2022 7 User s Guide BD7F105EFJ EVK 001 Figure 32 BD7F205EFJ EVK 001 Schematic Circuit diagrams Condition VIN 8 V to 32 V VOUT 16 5 V 0 2 A Bill of Materials Parts are subject to ch...

Page 13: ...7 User s Guide BD7F105EFJ EVK 001 Transformer specifications Manufacturer Sumida Electric Co Ltd https job mynavi jp conts n sp 23 54430_23sumida Product name CEFD2010 00399 T381R External Dimensions...

Page 14: ...14 25 2022 ROHM Co Ltd 65UG028E Rev 001 2022 7 User s Guide BD7F105EFJ EVK 001 Transformer Specifications continued Winding wire and linear linear type ELECTRICAL CHARACTERISTICS...

Page 15: ...the middle of the operating range Initially set DTYP 40 This time set the Duty to 35 In this case the following formula is used 1 0 35 1 0 35 12 6 2 0 6 0 92 Therefore we will proceed with designing w...

Page 16: ...herefore the surge voltage must be less than 15 7 V VSURGE is caused by the leaking magnetic fluxes of the transformers If VSURGE is large the transformer structure needs to be reviewed and the snubbe...

Page 17: ...be satisfied change k to redesign With higher k values in discontinuous mode The operating load area becomes wider When k 1 discontinuous mode operation is performed in all areas This IC is continuous...

Page 18: ...age VSW at turn off is calculated by the following equation SW pin voltage VIN pin voltage No of primary transformer turns Secondary transformer turns Output voltage Forward voltage of the output diod...

Page 19: ...circuit of the IC Therefore the output voltage and the REF pin voltage are calculated by the following equations As can be seen from this equation the output voltage VOUT can be set by the transforme...

Page 20: ...other hand when output capacitor is large start up time is long When SCP detection mask time tMASKSCP in start up is passed if REF voltage is lower than VSCP power supply cannot output Therefore COUT...

Page 21: ...n for this is that the MAXIMUM is in the OFF time tOFF_MAX when the IC is under light load This is because switching is always performed at the minimum frequency determined by the minimum ON time tON_...

Page 22: ...wing equation 2 Clamp setting voltage of snubber 2 Forward voltage of the Schottky diode Zener voltage of the zener diode At turn off if the clamp setting voltage is lower than the flyback voltage A c...

Page 23: ...ormer peak current VOUT changes can be caused by VF variations in the secondary diodes or by leaking magnetic fluxes in the transformer An example of the output voltage compensation function is shown...

Page 24: ...s proportional to IOUT so you can compensate for the above The compensation amount can be adjusted by the resistance value of the L_COMP pin Since ISW is a triangle wave current always use a capacitor...

Page 25: ...25 25 2022 ROHM Co Ltd 65UG028E Rev 001 2022 7 User s Guide BD7F105EFJ EVK 001 Revision history Date Plate Content of change 1st Aug 2022 001 New...

Page 26: ...ch technical information The Products specified in this document are not designed to be radiation tolerant For use of our Products in applications requiring a high degree of reliability as exemplified...

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