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9

Transportation

If transporting a bike fitted with a

care should be taken that the

rear wheel is transported in an upright position. In a car or an aeroplane, there could be great
changes in the air temperature/pressure. When the wheel lies on its side, oil could seep out of
the seals because the oil is sitting directly over these seals on either the left or the right side.
Transportation in the upright position will prevent the air temperature/pressure in having an
effect over the

If it is not possible to transport the wheel in the

upright position due to according packaging requirements, don't worry. The leakage of oil will
not cause any damage.

The

has proved from the start that it is the optimum gear system,

especially for tours and long journeys due to its durability, long life and the strength of the
final wheel itself. Of course, good materials should always be used, so that the other parts on
the bike start out not ruined, dirty, over lubricated, worn, so that their function is impaired or
even damaged. Therefore, we suggest that in regard to poor parts on the bike you should
always carry a few important tools with you. Our service team is on the net and you can Email
us at

We endeaver to help with any technical problems and, when

neccessary, ship spare parts out all over the world. However, due to extremely high postage
costs or lack of service in some countries, this is not always possible. For this reason you
should take into consideration carrying spare parts (in case of accident damage or excessive
wear), this handbook and also a range of tools along for the tour.

- 2mm allen key (male/female connectors, cable pulley screws)
- 2.5mm allen key (twist shifter securing screws)
- 3mm allen key (drain screw)
- 5mm allen key (securing bolts for torque arm/chain tensioner)
- 8mm wrench (for turning the shifting rod)
- 15mm wrench (for axle nuts where applicable)
- Chain lubricant and grease
- Torx TX20 (all other bolts of the

)

- Oil change kit (Art. #8410)
- Sprocket tool (Art. #8501)
- Spare chain and sprocket, spokes and shifter cables
- Internal gear mech: spare hub cables (Art. #8271) or with a quick-change axle ring

(after Serial Number 25300) Hub cable Easy Set (Art. #8573) or the complete axle ring set

(Art. #8572)

Rohloff SPEEDHUB 500/14,

Rohloff SPEEDHUB 500/14.

Rohloff SPEEDHUB 500/14

Rohloff SPEEDHUB 500/14

Info for the tour

[email protected].

Tools for on the go:

For long distance journeys the following should also be taken along:

Riding with the SPEEDHUB 500/14

10

Emergency repairs on the go

Several repairs can be improvised in case of emergencies

Remove the axle plate and the cable pulley, then with an 8mm wrench select a suitable
gear (e.g. gear #7). Riding further is now possible using this one gear.

Pull a hub cable until a suitable gear is found

. R

Remove the cable box and use an

Use an M6 nut and bolt or improvise by using binding wire.

Loss of oil through sweat oil or the light leakage of oil through the seals is harmless.
Therefore, travelling further until the next oil change (at 5000km intervals) is possible.
See point 14 of ‘oil leakage’in the appendix.

Breaking of a hub cable (internal gear mech):

Breaking of a shifter cable (internal gear mech):

Safety ring (and pin) of the quick release on the torque arm (where applicable):

Loss of oil:

(e.g. gear #7)

iding further is now possible

using this one gear.

Join the hub cable and the shifter cable together with the use of an electric cable connector
or binding wire.

8mm wrench select a suitable gear (e.g. gear #7). Riding

further is now possible using this one gear.

Male or female connector lost or damaged (internal gear mech):

Breaking of a shifter cable (external gear mech):

Riding with the SPEEDHUB 500/14

Summary of Contents for SPEEDHUB 500/14

Page 1: ...ater shower Chain and sprockets are grinding full of fine sand The next wave came now nothing works The waves were rolling in faster than we could change gears Still it must feel great to have the wav...

Page 2: ...ges are available English German Dutch French Italian Russian The newest version of this Manual is available on the web under www rohloff de service downloads documentation owners manual Further to th...

Page 3: ...External gear mech 32 Rohloff SPEEDHUB 500 14 Rohloff SPEEDHUB 500 14 Contents V Rohloff SPEEDHUB 500 14 versions The wheel Particular components Special applications All mounting processes Maintenan...

Page 4: ...ions or queries after reading this handbook thanpleasecontactyour localdealeror visitus on theweb under Due to us constantly improving our products the shape of the parts or the contents of the packag...

Page 5: ...a specialist workshop to make sure that it functions safely When starting off especially after a gear change you must check the gear has engaged properly Make sure you carry out the safety checks on...

Page 6: ...e g hill climbing it is still possible to change gear quickly and smoothly Simply change gear when the cranks are in a straightup down positionwherehardlyanypressure is beingappliedupon thepedals Cha...

Page 7: ...E N T I O N Riding with the SPEEDHUB 500 14 8 5 3 4 2 1 On the versions with an internal gear mech the cable adjusters are to be found on the cable guide This can be found on the left hand chain stay...

Page 8: ...shiftersecuringscrews 3mmallenkey drainscrew 5mmallenkey securingboltsfor torquearm chaintensioner 8mmwrench for turningtheshiftingrod 15mmwrench for axlenuts whereapplicable Chainlubricantandgrease T...

Page 9: ...note of the following steps 1 Separate the gear mech 1 1 or 1 2 2 Loosen axle and where appropriate the torque arm 2 1 or 2 2 3 Removal of the wheel from the frame 3 1 and or 3 2 When opening the conn...

Page 10: ...gear mech 3 1 or 3 2 1 2 Wheel installation OEM or OEM2 versions On the OEM or OEM2 versions the axle and the torque support are installed together 1 1 Wheel installation Place the wheel into the dro...

Page 11: ...er Push the male connector into the female connector until the spring locks them together Take care not to hold the female connector by the spring 3 1 Joining together of the internal gear mech 3 2 Jo...

Page 12: ...r derailleur systems due to the 14 gears within the hub being evenly spaced out at 13 6 increases Withthe Rohloff SPEEDHUB 500 14 RohloffSPEEDHUB500 14 Rohloff SPEEDHUB 500 14 Rohloff SPEEDHUB 500 14...

Page 13: ...Technical Data Table of distance travelled per crank revolution wheels wheel circumference 1 51m 20 Table of distance travelled per crank revolution wheels wheel circumference 2 06m 26 Table of dista...

Page 14: ...sprocket ratio 22 Technical Data Rohloff The table shows which smallest and largest sprocket ratio of derailleur gears resembles the existing transmission of the SPEEDHUB 500 14incomparison toderaill...

Page 15: ...for frames with international standard disc brake mounts IS2000 For bikes using a rim brake typ CC TS on the rear wheel For bikes using a disc brake Typ CC DB TS DB on the rear wheel with EX gear mec...

Page 16: ...ans of a clamp or a quick release block The axle is prevented from turning t When removing the wheel the torquearmmustfirstbereleasedfromtheframeatthenarrow end B hrough these two points B A axle peg...

Page 17: ...ed with the initial product as it is not to be found in the regular package Securing to the frame Slot length shorter than 25mm Slot length larger than 25mm 28 E SPEEDBONE SPEEDBONE D MonkeyBone Monke...

Page 18: ...frame No matter what shape the left hand dropout is a surface of 40mm diameter around the center of the axle must be flat to allow the axle plate to sit firmly and evenly againt the inner side of the...

Page 19: ...e and longtorquearmusing thestraighttypecableguidewithframeclamp Brake boss Left hand brake arm Bayonet connectors Cable separated for wheel removal Cable guide 13 Hub cables with concertina tubes Shi...

Page 20: ...ch gear mech as shown in pictures 2 and 3 hub cap and gear mech as shown in picture 2 axleplate as shown in picture 2 for frames with international standard IS1999 disc brake mounts axleplate as shown...

Page 21: ...EEDHUB 500 14 Rohloff CC OEM mounted in a frame with adjustable OEM dropouts SPEEDHUB 500 14 versions 36 Rohloff SPEEDHUB 500 14 Rohloff SPEEDBONE CC DB OEM2 mounted with the and a disc brake RohloffS...

Page 22: ...of EX and DB models It requires a minimum distance of 240mm between the axle and the cable guide mounting point To prevent the possibility of the bayonet connectors coming into contact with the brake...

Page 23: ...ontents Hub with threaded axle twist shifter cables external gear mech and a TS OEM axle plate for torque support silver Art 8060 red Art 8061 black Art 8062 Contents Hub with threaded axle hub cap wi...

Page 24: ...ame spacing Flange distance 37 3mm 20 2mm Rohloff SPEEDHUB 500 14 32 spokes 135mm frame spacing Flange distance 30mm 30mm 8 9 speed rear hub 48 spokes 145mm frame spacing Flange distance 31 3mm 24mm 4...

Page 25: ...ently being reduced in size to save as much heavy steel as possible in the construction In cases such as these the nipple is however hindered from aligning itself correctly for lacing large flange hub...

Page 26: ...UB 500 14 Rohloff RohloffSPEEDHUB500 14 Rohloff SPEEDHUB 500 14 Rohloff SPEEDHUB 500 14 Rohloff SPEEDHUB 500 14 Rohloff Rohloff SPEEDHUB 500 14 Rohloff Rohloff Rohloff Rohloff Rohloff Rohloff Rohloff...

Page 27: ...nufacturer of the bicycle trailer to find out if they have any experience or special adapters for the mounting in conjunction with the Alternatelyreferto www rohloff de FAQ SPEEDHUB TRAILER A bicycle...

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