Rockwell Automation SA500 Series Instruction Manual Download Page 66

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Status of Data in the AutoMax Rack After a STOP_ALL Command or STOP_ALL Fault

E-1

PPENDIX

Status of Data in the AutoMax Rack

After a STOP_ALL Command or

STOP_ALL Fault

AutoMax Processor

UDC Module

PMI Processor

LOCAL tunable variables

retained

LOCAL variables

retained

reset to 0

N/A

COMMON memory variables

non-volatile are
retained;
others are reset to 0

N/A

I/O variables
(including UDC dual port memory

inputs retained and
updated;
outputs are reset to 0

see below

all I/O is reset to 0

Input values, including:

Feedback registers
UDC/PMI communication status
registers
UDC Error Log info

retained

N/A

Output values, including:

Command registers
Application registers
ISCR registers
Scan-per-interrupt register
Scans-per-interrupt counter

reset to 0

N/A

Parameter configuration variables

N/A

retained

N/A

UDC test switch information

N/A

retained

N/A

D/A setup configuration

N/A

retained

N/A

Operating system

retained

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Summary of Contents for SA500 Series

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...l Distributed Power System SA500 AC Power Modules 615055 1R 14 Amp 615055 1S 28 Amp 615055 1T 35 Amp 615055 1V 48 Amp S 3018 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...al hardwired emergency stop circuit outside of the drive circuitry This circuit must disable the system in case of improper operation Uncontrolled machine operation may result if this procedure is not followed Failure to observe this precaution could result in bodily injury ATTENTION Registers and bits in the UDC modulethat aredescribed as read only orfor system use only must not be written to by ...

Page 4: ...1 4 3 Fiber Optic Connection 4 6 4 4 Drive I O Connections 4 6 4 5 Rail Port Connection 4 8 4 6 Resolver Feedback Connection 4 8 4 6 1 Resolver Input Connections 4 10 4 6 1 1 Resolver Calibration 4 11 4 6 1 2 Resolver Alignment 4 12 4 6 1 3 Resolver Feedback Precautions 4 13 4 6 2 Analog Input 4 14 4 7 Constant Power Calibration 4 14 4 8 Power Module Replacement 4 17 Chapter 5 Diagnostics and Trou...

Page 5: ...ix F PMI Regulator Block Diagram F 1 Appendix G Power Circuitry Block Diagram G 1 Appendix H Compliance with Electromagnetic Compatibility Standards H 1 Appendix I SA500 Power Module Output Current Overload Ratings I 1 Index Index 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 6: ...e 2 8 Run Permissive Input RPI Circuit 2 12 Figure 3 1 Resolver Data Format 12 Bit Mode 3 2 Figure 3 2 Resolver Data Format 14 Bit Mode 3 3 Figure 3 3 External Strobe Input Circuit 3 3 Figure 3 4 External Strobe Input Circuit Timing Diagram 3 4 Figure 4 1 Power Module Mounting Dimensions 4 3 Figure 4 2 DC Bus Supply Wiring 4 5 Figure 4 3 Terminal Block Connections for Drive I O 4 7 Figure 4 4 Term...

Page 7: ...IV SA500 Power Modules Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 8: ...02 1 4 Table 4 1 Recommended Motor Wire Sizes 4 4 Table 4 2 Rail I O Instruction Manuals 4 8 Table 4 3 Standard Resolver Connections 4 10 Table 4 4 Recommended Resolver Cables 4 10 Table 4 5 STATOR_IZ Tunable Values 4 16 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 9: ...VI SA500 Power Modules Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 10: ...is described in instruction manual S 3017 The SA500 Power Modules are available in four sizes with a range of current ratings to complement the variety of motors available See table 1 1 below Table 1 1 SA500 Power Modules Part Number Continuous Current Rating RMS Maximum Output Current RMS 0 5 seconds 1 1 Power Module output current overload rating charts are provided in Appendix I Power Module sp...

Page 11: ...he SA500 Power Module The Power Module can be located up to 750 meters 2500 feet from the AutoMax rack Each DPS drive is controlled by an application task running in the UDC module All programming and configuration of the SA500 drive is performed using the AutoMax Programming Executive software The SA500 drive requires version 3 4 or later of the Programming Executive Figure 1 1 SA500 Drive Hardwa...

Page 12: ... PMI and power circuitry to invert the DC bus voltage to three phase 230 VAC for the motor The power bridge consists of six bipolar transistors three dual transistor modules The PMI receives its operating system all configuration data and all commands including the torque reference from a UDC module in the AutoMax rack via fiber optic cables The PMI executes the torque control algorithm that contr...

Page 13: ...dules Refer to these instruction manuals as needed Additional information about using SA500 Power Modules is found in the other instruction manuals prints and documents shipped with each drive system Always consult the prints shipped with the drive system for specific mounting and connecting information about your drive 7DEOH 6 RFXPHQWDWLRQ LQGHU 6 Document Document Part Number DPS Overview S 3005...

Page 14: ...pressed all I O is reset the PMI executes its power up routine and then requests its operating system from the UDC module The SA500 Power Module is cooled by forced air Air enters through the bottom of the module and exits through the top The two fans at the bottom of the Power Module are internally connected and powered via a 24V supply produced by the DC to DC converter The PMI monitors the temp...

Page 15: ...N1 AUX IN2 AUX IN3 AUX IN4 AUX IN5 AUX OUT OK COMM OK P M FLT EXT FLT RAIL FLT PWR OK RE BOOT P1 XMT COMM LINK RCV P2 P3 RAIL PORT 0 RAIL PORT 1 RESOLVER FEEDBACK P4 P5 P6 DRIVE I O WITH COVER ON WITH COVER REMOVED Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 16: ...sed its internal power up diagnostics After power up this LED will turn off if the internal watchdog times out This will cause the drive to disable the gate drive circuitry in the inverter COMM OK green When lit this LED indicates messages are being received correctly over the fiber optic link from the UDC module If this LED is off it indicates there is a fault in the link or that the UDC module i...

Page 17: ... ensure that the application task tests the rail fault registers and forces appropriate action in the event of a fault FDBK OK green When lit this LED indicates that the Resolver Drive I O module is receiving feedback from the resolver and that no resolver feedback faults have been detected If the LED is off it indicates the following fault Feedback broken wire fault The resolver sine and or cosin...

Page 18: ...ister 201 1201 bit 2 AUX IN3 green When lit this LED indicates the presence of a 115 volt signal on this input pin H Corresponding bit location Register 201 1201 bit 3 AUX IN4 green When lit this LED indicates the presence of a 115 volt signal on this input pin K Corresponding bit location Register 201 1201 bit 4 AUX IN5 green When lit this LED indicates the presence of a 115 volt signal on this i...

Page 19: ...N2 AUX IN3 AUX IN4 AUX IN5 AUX OUT OK COMM OK P M FLT EXT FLT RAIL FLT PWR OK RE BOOT XMT COMM LINK RCV RAIL PORT 0 RAIL PORT 1 RESOLVER FEEDBACK DRIVE I O AutoMax SA500 DISTRIBUTED POWER SYSTEM AC POWER MODULE AutoMax RAIL I O PS C U D C P U MCR AUX IN1 AUX IN2 AUX IN3 AUX IN4 AUX IN5 AUX OUT RESOLVER FEEDBACK ANALOG INPUT POS NEG U V W GND TO MOTOR RPI FROM D C BUS SUPPLY Artisan Technology Grou...

Page 20: ... cover must be removed to replace the rail fuse See figure 2 3 for the location of the rail fuse See Appendix A for the rail fuse specification The rail update rate is asynchronous to the UDC task and UDC to PMI communications While the regulation algorithm is running digital rails are updated every 5 msec both ports Analog rails are updated every 20 msec both ports ATTENTION Turn off lock out and...

Page 21: ...for latching the resolver position externally is also supplied Both a resolver and an analog device may be connected to the module e g the analog input may be used for tension or position feedback at the same time that the resolver input is used for speed feedback However only the resolver will be monitored for an overspeed condition See the SA500 Drive Configuration and Programming instruction ma...

Page 22: ...log input data is stored in UDC register 214 1214 The value may range from 2048 10 volts to 2047 10 volts ATTENTION For brushless motor applications changing any resolver wiring breakingthe resolvercoupling replacing the resolver orreplacing the motor and resolver for any reason requires that the shaft alignment test be performed again Resolver wiring changes always affect shaft alignment A resolv...

Page 23: ...nd the PMI Regulator s power supply See figures through for the input and output circuit diagrams The RPI input and the MCR output are interlocked in hardware on the module The MCR output is activated only when the RPI signal is asserted by the user and the MCR output is being commanded on by the PMI The PMI will begin the process to turn off the MCR output when any of the following conditions occ...

Page 24: ...l algorithm The status of the AUX IN1 MFDBK input is reported in register 201 1201 bit 1 If this configuration choice is not made the AUX IN1 input can be used for any user designated purpose The status of the drive I O is indicated in UDC register 201 1201 and by eight LEDs on the module faceplate In the event of a power loss or if a system reset command is initiated by the PMI all outputs are tu...

Page 25: ...1 3 6 4 5V 5V 6 7 5V 1 3 4 Other Faults 1 2 4 5 DGND 6 15V DGND DGND ON 15V OFF 1 On 0 Off 2 3 Shunt Regulator 1 6 15V 7 10 12 DGND M Contactor 1 2 Second Delay MCR_OUT 8 1 MCR_OUT 3 GATE KILL Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 26: ...toMax rack The PMI s main function is torque regulation for brushless motors and induction motors The PMI contains a RISC reduced instruction set computer microprocessor operating at 16 MHz High speed communication with the UDC module is controlled by an onboard serial communications controller Data is transmitted over the fiber optic link at 10 Mbit sec using the High Level Data Link Control HDLC...

Page 27: ...tion of the PMI The converter is connected to DC input power internally when the Power Module is connected to the DC Bus Supply The PMI monitors the 5V and the 15V supplied via the converter When these voltages are above specified levels the PMI will turn on the PWR OK LED If the 5V line falls below a pre determined level the PMI turns off power to the gate drivers under hardware control and the m...

Page 28: ...eded by the UDC module for the next UDC task scan Position data measured using this method is stored in the UDC module s dual port register 215 1215 in the format shown in figure 3 1 or 3 2 The second method allows position sampling between scans or when an external event occurs by using an external strobe The resolver interface includes an isolated 24 volt DC input with a relatively high degree o...

Page 29: ... using this method is placed in UDC register 216 1216 in the format shown in either figure 3 1 or 3 2 Bit 8 of UDC register 201 1201 is set to indicate that the strobe signal has been detected This bit is set for only one scan to allow a strobe to be detected every scan The UDC task must check this bit each scan to ensure the validity of the strobe data in register 216 1216 Bit 9 of register 201 1...

Page 30: ...ers on the Power Module Before installation ensure that ambient air around the Power Module is clean dry and free of flammable or combustible vapors chemical fumes oil vapor steam and excessive moisture and dirt ATTENTION Only qualified personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and ...

Page 31: ... multiple Power Modules are being installed the Power Modules with the highest current rating should be placed closest to the DC Bus Supply Note that the Power Modules should be evenly distributed on each side of the DC Bus Supply If two Power Modules are being used one should be mounted to the left of the Bus Supply and one should be mounted to the right If four Power Modules are being used two s...

Page 32: ...A 7 mm 0 27 12 mm 0 47 411 mm 16 18 429 mm 16 88 243 mm 9 5 Side View Air Exhaust Air Intake 445 mm 17 5 SA500 SA500 Module SA500 AC Power Module Mounting Screw Head Diameter is 10 mm 0 39 maximum Covers are removed by pulling them straight out as indicated by arrow 1 2 A 102 mm 4 minimum B 118 mm 4 62 minimum 127 mm 5 maximum C 13 mm 0 5 minimum 1 2 AC Power AC Power AC Power Artisan Technology G...

Page 33: ...put terminals ATTENTION To avoid the danger of an electrical shock or burn only qualified personnel should install or service this equipment Disconnect all power before working on this equipment Dangerous voltages may exist after power is removed Check the DC Bus Supply voltages each time power is removed before servicing Failure to observe this precaution could result in severe bodily injury or l...

Page 34: ... Washers Flat Washers Drive or Power Positive and Negative Terminals Ground Terminals Red Wire Black Wire Green Wire 47 48 External Braking Resistor SA500 Wires are 225 mm 8 8 long Supply SA500 AC Power Module SA500 AC Power Module SA500 AC Power Module Voltage 3 Phase Supply Bus Bar M6 Nut Connecting Lugs M6 Terminal Post Short Circuit Capacity 5000 Amps or Less NEG PE To Grounding Rod or Buildin...

Page 35: ...minal block The cable has an 18 pin connector on one end for connection to the Drive I O Connector Near the connector the cable is labeled C3 P2 Near the terminal block connections the cable is labeled I O Refer to figure 4 3 for the terminal block connections ATTENTION Turn off lock out and tag power to both the rack containing the UDC module and to its corresponding PMI hardware before viewing t...

Page 36: ...YEL 11 BLU 12 WHT BLU 13 VIO AUX IN 3 HI AUX IN 3 LO AUX IN 4 HI 7 8 9 10 11 12 13 14 15 16 AUX IN 1 LO AUX IN 2 HI AUX IN 2 LO AUX IN 4 LO AUX IN 5 HI AUX IN 5 LO MCR HI MCR LO AUX OUT HI AUX OUT LO 9 10 GRN WHT GRN 14 WHT VIO 15 GRY 16 WHT GRY 16 15 14 13 12 10 11 9 8 6 7 4 5 1 2 3 12 13 14 15 Cable No 612401 T Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisan...

Page 37: ...ler cables labeled ANALOG and RESOLVER The cable labeled ANALOG connects to the three point terminal block The cable labeled RESOLVER connects to the eight point terminal block Near the connector the cable is labeled C3 P1 The connector is secured to the Power Module faceplate with two screws When attaching the cable alternately tighten each screw a few turns at a time until the connector is secur...

Page 38: ...ENCE OUT REFERENCE OUT SINE INPUT 1 2 3 4 5 6 7 8 9 10 4 5 6 7 8 SINE INPUT COSINE INPUT COSINE INPUT EXT TRIGGER EXT TRIGGER 1 1 7 8 WIRE NUMBER WIRE COLOR 1 BRN 2 WHT BRN 3 RED 4 WHT RED 5 ORG 6 WHT ORG 7 YEL 8 WHT YEL 1 BLK 2 CLEAR 3 DRAIN SHIELD RESOLVER ANALOG Cable No 612426 S Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 39: ...4 lists the cables that may be used for resolver connection See Appendix A for maximum resolver speed specifications Table 4 3 Standard Resolver Connections Resolver Resolver Drive I O Module Connector Pin Resolver Winding 613469 1 2 800123 800123 1 800123 2 TB Faceplate Conn Pin Resolver Module Reference Input R1 R2 A B 1 2 A B 1 2 A B Ref Output Sine Output S1 S3 C D 3 4 D F 3 4 D C Sine Input C...

Page 40: ...se calibration procedures is not guaranteed if resolvers other than those specified are used Gain Calibration The gain calibration is performed when the value stored in RES_GAN equals zero i e at initial system start up or by the operator setting the value to zero This procedure may be performed while the resolver is turning or stationary Do not perform this procedure while the minor loop is runni...

Page 41: ...C register 203 1203 Tuning Aborted Warning will also be set Checking Calibration Procedure Results As described previously bits 6 and 7 of UDC register 201 1201 will be set to indicate the gain and balance calibration procedures respectively have been completed These bits do not indicate that the procedures were successful or that the resulting values are valid After each test check the value stor...

Page 42: ...er value has been entered during configuration Loss of Resolver Feedback If resolver feedback is lost brushless motors will remain relatively still and induction motors will rotate close to their slip frequency Because the PMI is receiving no speed feedback it will continue to provide current to the motor in an attempt to increase the motor speed This will raise the temperature of both the motor a...

Page 43: ...n the case of grounded sources note the common mode voltage limit Avoid connecting a remote ground into the Power Module Use the differential connections to reduce noise Keep input cable lengths as short as possible and ground the shield at the source s earth ground 4 7 Constant Power Calibration Typically an induction motor operating at or less than its rated speed will be capable of generating i...

Page 44: ...prove it by changing the Iz current values stored in the STATOR_IZ tunables See table 4 5 The default current values were chosen to work with a wide variety of motors The performance of a specific motor may be improved by performing the following calibration procedure This procedure determines the motor s custom current values and stores them in the STATOR_IZ tunables Figure 4 5 Typical Motor Oper...

Page 45: ...erence points to be used from the STATOR_IZ reference table by looking up the number of speed reference counts from step 11 in table 4 5 Find the reference point corresponding to the next highest speed reference value This is the number of Iz current reference points that will have to be calibrated and stored in the STATOR_IZ tunables Table 4 5 STATOR_IZ Tunable Values Reference Point1 1 The numbe...

Page 46: ... bit 0 to 0 Step 24 Verify that all STATOR_IZ tunable values have been updated in block task XXASPD BLK 4 8 Power Module Replacement Use the following procedure to replace a Power Module Step 1 Turn off and lock out AC input power to the bus supply Wait five minutes to allow the DC bus voltage to dissipate Step 2 Measure the DC bus potential across the POS and NEG terminals of the DC bus supply an...

Page 47: ...sconnect the motor leads from the U V and W terminals on the Power Module Step 4 Remove the screws that attach the Power Module to its mounting surface Step 5 Install the replacement Power Module by reversing steps 3 and 4 above Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 48: ... 1202 is also reported in the error log for the UDC task Drive faults cause the PMI to shut down the drive Drive faults do not cause the UDC module or the UDC task to shut down Power Module Overtemperature Bit 0 LED indicator P M FLT Bit 0 will be set if the temperature of the Power Module s heatsink exceeds the maximum rating or if the motor current exceeds the Power Module s capacity Error code ...

Page 49: ...is missing due to a broken wire or if the resolver gain tunable RES_GAN has been set too low Error code 1008 will also be displayed in the error log of the UDC task in which the fault occurred Overspeed Slip 100 Bit 10 LED indicator EXT FLT Bit 10 will be set if the motor s velocity exceeds the value entered as the Overspeed Trip RPM configuration parameter Error code 1010 will also be displayed i...

Page 50: ... current exceeds the configured ground fault current level Reference in Limit Warning Bit 4 Bit 4 will be set if the PMI torque reference value register 102 1102 exceeds the maximum value permitted 4095 and is being limited by the PMI Auto Tuning Aborted Bit 5 Bit 5 will be set if an automatic tuning procedure resolver balance gain calibration or alignment is not successful Speed or Position Gain ...

Page 51: ...ower Module has no user serviceable parts with the exception of the rail fuse described in section 2 2 2 If the Power Module malfunctions and the cause cannot be determined using the LEDs the Drive Fault register or the Drive Warning register the Power Module must be replaced Refer to chapter 4 of this manual for the guidelines to be followed when installing a new Power Module Artisan Technology G...

Page 52: ...ity 5 95 non condensing Altitude Do not install above 1000 m 3300 ft without derating output power For every 91 4 m 300 ft above 1000 m derate the output current by 1 Power Module Dimensions Height 445 mm 17 5 in Width 115 mm 4 5 in Depth 250 mm 9 8 in Weight 11 0 kg 24 3 lbs Input Power from SA500 DC Bus Supply Nominal 325 VDC Maximum 375 VDC Part Number Continuous RMS Current Rating 55 C Maximum...

Page 53: ...ing Manchester Protocol HDLC compatible with UDC module Maximum distance to UDC 750 m 2500 ft Rail I O Channels 2 Analog digital rails only no local heads Resolver Input Specifications Resolution 12 or 14 bits software selectable Required resolver accuracy electrical 12 bit configuration 5 arc minutes typical 14 bit configuration 1 arc minute 615055 1R 14 A 120 W 615055 1S 28 A 180 W 615055 1T 35 ...

Page 54: ...n current except RPI 14 mA Minimum RPI turn on current 7 5 mA 92 V rms Isolation input to logic common 1500 VAC Resolver Part No Resolver Type Accuracy Max Error Spread Electrical Resolver Mechanical Max Speed Resolver Drive I O Module Interface Limitation ResultingEffective Resolver Max Speed 1 1 Use this value to determine what resolver type to use in DPS applications 12 bit 14 bit 12 bit 14 bit...

Page 55: ...of outputs 2 Contact rating 2 A 115 VAC Maximum operating voltage 132 VAC On state voltage drop at rated current 1 5 V 2 A Maximum inrush 1 sec 5 A Maximum continuous current 2 A per output Maximum leakage current 4 8 mA 132 VAC Isolation outputs to logic common 150 VAC PMI Regulator Rail Fuse Type GMC 250 V 1 A 10 000 A interrupting capability Artisan Technology Group Quality Instrumentation Guar...

Page 56: ...CONTINUOUS OPERATING RANGE Torque in lb 3 HP 4 HP Torque in lb 200 189 0 94 5 300 2000 2500 RPM 0 CONTINUOUS OPERATING RANGE 200 252 126 410 2000 2500 RPM 0 CONTINUOUS OPERATING RANGE Torque in lb 7 5 HP 200 540 270 600 1750 2400 RPM 0 CONTINUOUS OPERATING RANGE Torque in lb 10 HP 200 720 360 900 1750 2400 RPM 0 CONTINUOUS OPERATING RANGE Artisan Technology Group Quality Instrumentation Guaranteed...

Page 57: ... 2000 63 0 021 B14H3070 3 2000 94 5 0 031 B14H3080 4 2000 126 0 041 P21M0309 7 5 1750 270 0 0895 P21M0310 10 1750 360 0 1268 P21M0311 15 1750 540 0 1641 Torque in lb 15 HP 200 1080 540 1200 1750 2400 RPM 0 CONTINUOUS OPERATING RANGE Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 58: ...0 3000 4000 5000 0 1 2 3 4 5 6 7 DM 25 S 3016 TORQUE lb in TORQUE Nm SPEED R P M 0 0 10 1000 2000 3000 4000 0 DM 25 S 4030 TORQUE lb in TORQUE Nm 2 20 30 40 50 60 70 80 90 3 10 1 4 5 6 7 8 9 SPEED R P M 0 1000 2000 3000 4000 DM 50 S 4050 TORQUE lb in TORQUE Nm 0 25 0 4 50 75 100 125 150 175 200 225 24 8 16 20 12 SPEED R P M 0 0 30 60 90 120 150 180 210 240 270 300 1000 2000 3000 0 5 DM 50 S4075 TO...

Page 59: ...2500 3000 0 20 30 50 60 DM 100 S 6200 TORQUE lb in TORQUE Nm 10 200 300 400 400 500 600 40 500 SPEED R P M 0 0 200 300 400 500 600 700 1000 2000 3000 0 30 40 50 60 70 DM 150 S 6300 TORQUE lb in TORQUE Nm 10 SPEED R P M 100 80 20 0 0 100 1000 1500 2000 0 30 40 60 90 DM 100 S 8350 TORQUE lb in TORQUE Nm 10 200 400 500 700 800 50 500 SPEED R P M 600 300 80 70 20 INTERMITTENT OPERATING RANGE CONTINUOU...

Page 60: ...0 200 325 350 450 Nm 0 56 0 79 2 26 3 39 6 78 10 2 11 3 22 6 36 7 39 5 50 8 2 Speed rpm 4000 3000 3000 3000 3000 2500 2000 2000 2000 2000 2000 Jm lb in sec2 x 10 3 0 13 0 27 0 72 2 2 4 1 6 0 12 0 21 0 30 0 56 0 83 0 I kg m2 x 10 3 0 015 0 030 0 080 0 25 0 46 0 68 1 4 2 4 3 4 6 3 9 4 3 Kt lb in A 1 17 2 5 2 5 4 4 4 4 6 6 6 0 5 8 6 2 7 6 8 2 Nm A 0 13 0 28 0 28 0 50 0 50 0 74 0 68 0 66 0 70 0 86 0 9...

Page 61: ...B 6 SA500 Power Modules Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 62: ...tions in which the DC bus supply is not near the Power Module does not have an adverse affect on Power Module operation The panel consists of a disconnect DC fuses DC bus capacitors and a pre charge circuit Each panel supports one SA500 Power Module The panel is available in two models as listed below M N 615055 3R 7 5 HP Bus Disconnect Module M N 615055 3S 15 HP Bus Disconnect Module Artisan Tech...

Page 63: ...C 2 SA500 Power Modules Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 64: ...ted External strobe level 101 1101 101 1101 201 1201 201 1201 8 9 8 9 Enable resolver balance calibration test Resolver gain calibration test complete Resolver balance calibration test complete Balance calibration failure 101 1101 201 1201 201 1201 203 1203 6 6 7 5 Analog input data 214 1214 PMI Regulator bus fault 202 1202 13 Rail data Rail faults 0 23 4 10 16 22 PMI UDC communication status 80 8...

Page 65: ...ol 202 1202 202 1202 101 1101 1 10 2 RAIL FLT LED Rail communication error 203 1203 13 FDBK OK LED Motor speed feedback broken wire 202 1202 8 RPI LED RPI input is on 201 1201 0 MCR LED MCR output is on N A AUX IN1 LED Aux input 1 MFDBK 201 1201 1 AUX IN2 LED Aux input 2 201 1201 2 AUX IN3 LED Aux input 3 201 1201 3 AUX IN4 LED Aux input 4 201 1201 4 AUX IN5 LED Aux input 5 201 1201 5 AUX OUT LED ...

Page 66: ...uts retained and updated outputs are reset to 0 see below all I O is reset to 0 Input values including Feedback registers UDC PMI communication status registers UDC Error Log info retained retained N A Output values including Command registers Application registers ISCR registers Scan per interrupt register Scans per interrupt counter reset to 0 reset to 0 N A Parameter configuration variables N A...

Page 67: ...E 2 SA500 Power Modules Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 68: ...ESS DATA AND CONTROL BUS WAIT STATE CONTROLLER BUS FAULT GENERATOR RAIL INTERFACE AND BUFFER RAIL I O ONLY RAIL I O CHANNEL A RAIL I O CHANNEL B 12 PIN HEADER FEEDBACK CONN REF OUT SIN w IN COS w IN EXT TRIG ANALOG IN ISOLATION TRANSFORMER CABLE BALANCE CIRCUITRY 1 7 5 PROGRAMMABLE GAIN AMP Av 0 255 RESOLVER DIGITAL OUTPUT REFERENCE FREQUENCY SELECT 0 TO 31 25KHz INTERNAL PROGRAMMABLE I O STATUS A...

Page 69: ...F 2 SA500 Power Modules Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 70: ...ry Block Diagram Power Devices Q5 Q6 Q3 Q4 Q1 Q2 C T 1 C T 2 C T 3 CT1 CT2 CT3 5 P I N 4PIN U V W Motor Resolver Feedback Analog Input Optional Contactor DC BUS SUPPLY Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 71: ...G 2 SA500 Power Modules Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 72: ...dical ISM radio frequency equipment EN50082 2 1995 Electromagnetic Compatibility Generic Immunity Standard Part 2 Industrial Environment Note that the conformity of the SA500 DC Bus Supplies and AC Power Modules to the above standards does not guarantee that the entire installation will be in conformance For a copy of the Declaration of Conformity contact your local Rockwell Automation sales offic...

Page 73: ...6 0 This filter may be mounted to a separate bracket and placed on edge to reduce the panel footprint so long as the bracket is properly grounded to the control panel A three phase input power surge protector M N 600686 45A must be installed on the 230 VAC lines at the line input to the EMI Filter The leads on the surge protector should be kept as short as possible The 115 VAC source voltage used ...

Page 74: ...rating and Maintaining Engineered Drive Systems as the only cable not required to be installed in conduit Conduit is not required for CE purposes but it may be required for a specific application Use shielded 2 conductor cable for analog input wiring The shield drain wire is to be grounded to the cable terminal board and left open at the opposite end H 4 6 Digital I O Wiring The 115 VAC source vol...

Page 75: ...ply Positive and Negative Terminals Ground Terminals Red Wire Black Wire Green Wire 47 48 External Braking Resistor SA500 Supply Voltage 3 Phase Bus Bar M6 Nut Connecting Lugs M6 Terminal Post Short Circuit Capacity 5000 Amps or Less NEG SA500 230 VAC Power Module SA500 230 VAC Power Module SA500 230 VAC Power Module Circuit Breaker EMI Filter Surge Suppressor 1 2 3 L1 L2 L3 E L1 L2 L3 E 10A Fuses...

Page 76: ...1R 14 Amp Continuous Current 220 200 180 160 140 120 100 PERCENT OVERLOAD MAXIMUM OUTPUT CURRENT 0 112 0 117 0 123 0 13 0 137 0 145 0 154 0 164 0 176 0 19 0 206 0 225 0 247 0 275 0 31 0 355 0 415 0 5 0 628 0 845 1 29 2 73 3 52 4 96 8 48 TIME SECONDS Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 77: ... 140 120 100 PERCENT OVERLOAD MAXIMUM OUTPUT CURRENT 0 117 0 123 0 13 0 137 0 145 0 154 0 164 0 176 0 19 0 206 0 225 0 247 0 275 0 31 0 355 0 415 0 5 0 628 0 845 1 29 2 73 3 52 4 96 8 48 TIME SECONDS Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 78: ...0 180 160 140 120 100 PERCENT OVERLOAD MAXIMUM OUTPUT CURRENT TIME SECONDS 0 454 0 476 0 499 0 526 0 555 0 588 0 625 0 667 0 715 0 77 0 835 0 912 1 004 1 117 1 258 1 44 1 685 2 028 2 549 3 428 5 235 11 09 14 3 20 15 34 44 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 79: ...60 140 120 100 PERCENT OVERLOAD MAXIMUM OUTPUT CURRENT TIME SECONDS 0 5 0 52 0 54 0 57 0 6 0 63 0 67 0 71 0 75 0 8 0 86 0 92 1 0 1 09 1 2 1 34 1 51 1 73 2 02 2 43 3 06 4 11 6 28 13 3 17 1 24 2 41 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 80: ... A 3 to A 4 E Electrical description 3 1 to 3 4 External strobe input circuit 3 3 to 3 4 timing diagram 3 4 F Faceplate connectors 2 6 to 2 12 Faults 5 1 to 5 3 communication lost 5 3 DC bus overvoltage 5 1 instantaneous overcurrent 5 1 motor speed feedback broken wire 5 2 overspeed slip 100 5 2 PMI bus fault 5 2 PMI power supply fault 5 2 position following error 5 2 Power Module overtemperature ...

Page 81: ...ta format 12 bit mode 3 2 data format 14 bit mode 3 3 feedback connection 4 8 to 4 14 feedback connector 2 8 to 2 9 feedback precautions 4 13 to 4 14 gain calibration 4 11 input connections 4 10 to 4 14 interface 3 2 to 3 4 loss of feedback 4 13 maximum safe operating speed 4 13 restrictions 4 14 specifications A 2 to A 3 terminal block connections 4 9 Run permissive input RPI circuit 2 12 S SA500...

Page 82: ...ompleted this form please return it to Rockwell Automation RGA Technical Publications 25001 Tungsten Road Cleveland Ohio 44117 Fax 216 266 7120 Thank you for your comments Publication Name Publication Number Publication Date Comments Your Name Date Company Name Phone Address Technical Writing Internal Use Date DIF Number Follow Up Action Artisan Technology Group Quality Instrumentation Guaranteed ...

Page 83: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 84: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 85: ...rinted in U S A S 3018 1 August 1998 Rockwell Automation 24703 Euclid Avenue Cleveland Ohio 44117 216 266 7000 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 86: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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Summary of Contents for SA500 Series

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Rockwell Automation SA500 Series, Instruction Manual

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Summary of Contents for SA500 Series

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