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Rockwell Automation Allen-Bradley Kinetix MMA-B080 Series, Installation Instructions Manual

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Rockwell Automation Allen-Bradley Kinetix MMA-B080 Series Installation Instructions Manual Download Page 45

Rockwell Automation Publication MM-IN001B-EN-P - February 2022

45

Kinetix MMA Asynchronous Main Motors Installation Instructions

Brake Considerations

Kinetix MMA main motors have various brake options that include electromagnetic brakes, brake status switches (microswitches), hand-release brakes, and a non-brake 
option. Most motors allow for any combination of these brake options. Brakes are not designed to be repaired or replaced by the customer.

The hand-release is a non-standard option that can be used on all motor shaft heights, except shaft height 225 with the 400V AC control. This manually operated brake 
hand-release is used to assist an operator to disengage a holding brake. See 

Operate the Brake Hand-release on page 25

 for additional information.

Bearing Inspection and Lubrication

Bearings are an integral part of proper motor maintenance. Some Kinetix MMA main motors have an available temperature sensor that can be used to monitor bearing 
temperatures. Causes of high bearing temperatures are typically due to these conditions. See 

Motor Load Force Ratings on page 40

 and the list that follows for additional 

information.

•

Contaminated grease 

•

Insufficient or excessive amounts of grease 

•

Incorrect  grease 

•

Excessive load or thrust due to misalignment or motor overload 

•

Loose bearings 

•

Bearing failure 

•

Excessive ambient temperature 

For guidance on lubrication intervals for ball bearings and roller bearings, see 

Table 42

.

ATTENTION: 

You are not permitted to disassemble the mechanical components of the motor; the exceptions are: 

the blower, shaft seal, and the standard encoder replacement procedures. All other motor maintenance must be 
performed by a Rockwell Automation authorized service center. 

ATTENTION: 

Lubrication of the bearings is limited to models that are configured with grease fittings. All motor 

maintenance, including disassembly of the motor to repack a bearing, must be performed by an authorized 
Rockwell Automation service personnel.

Table 42 - Lubrication Intervals for Motors with a Regreasable Bearing

(1)

(1)

DE bearing catalog numbers: B, D, F, J, K, L, N, Q, and S; NDE bearing catalog numbers: N and Q.

Motor Cat. No.

Operating Speed

Bearings

500 rpm

1000 rpm

1500 rpm

2000 rpm

2500 rpm

3000 rpm

DE 

(2)

(2)

Drive end ball bearing.

DE 

(3)

(3)

Drive end roller bearing.

NDE 

(4)

(4)

Non-drive end ball bearing.

Lubrication Interval (in operating hours)

Grease Quantity (grams)

MMA-B080

xxx

6000 

(3)

 

(5)

8000 

(6)

(5)

For motors equipped with high speed ball bearings.

(6)

For motors equipped with regreasable bearings.

4500 

(3)

 

(5)

6500 

(6)

3500 

(3)

 

(5)

5500 

(6)

2700 

(3)

 

(5)

4700 

(6)

2000 

(3)

 

(5)

4000 

(6)

1500 

(3)

 

(5)

3500 

(6)

4

4

—

MMA-B100

xxx

6

6

—

MMA-B132

xxx

12

12

10

MMA-B160

xxx

35

35

30

MMA-B180

xxx

40

40

35

MMA-B225

xxx

6000 

(2)

 

(4)

4000 

(3)

 

(5)

4500 

(2)

 

(4)

2500 

(3)

 

(5)

3500 

(2)

 

(4)

2000 

(3)

 

(5)

2700 

(2)

 

(4)

1500 

(3)

 

(5)

2000 

(2)

 

(4)

1000 

(3)

 

(5)

1500 

(2)

 

(4)

1000 

(5)

75

75

55

Table 43 - Type of Grease for Ball Bearings and Roller Bearings

Manufacturer

Type

Composition

Color

Petro-Canada

Peerless LLG

Mineral calcium sulphonate

Red

Petro-Canada

Precision XL EMB

Mineral lithium complex

Blue

Brugarolas

G.Beslux Komplex M-2

Mineral with polyurea

Cream

Lubcon

Turmosgrease N502

Mineral with polyurea

Yellow

Shell

Alvania R3

Mineral with lithium

Brown

Summary of Contents for Allen-Bradley Kinetix MMA-B080 Series

Page 1: ...nous Main Motors 3 Catalog Number Explanation 4 Before You Install the Motor 6 Functional Safety 10 Motor Feature Drawings 12 Cable and Connector Descriptions 13 Instructions to Lift 15 Motor Installation 17 Wiring the Motor Terminal Box 22 Wiring the Blower Terminal Box 26 Motor Dimensions 28 Motor Load Force Ratings 40 Motor Startup 43 Maintenance and Inspection 43 Environmental Ratings 58 Addit...

Page 2: ...pdated blower voltage specifications Throughout Replaced motor nameplate images 3 Updated Figure 1 to include dimension E and the IMPORTANT statement 7 Updated Figure 4 to include blower assembly and blower housing 12 Added footnote 1 to Safety Related Parameters 12 Updated motor power terminals to include both delta and wye 22 Updated Motor Load Force Rating tables 40 Updated Maintenance and Insp...

Page 3: ...s are not intended to be used with direct online operation but are intended to be powered by three phase inverters See the Knowledge base article Kinetix MMA Frequently Asked Questions for additional information ATTENTION To avoid personal injury and damage to the motor do not lift or move the motor by the motor shaft terminal box or blower Table 1 Motor Nameplate Descriptions Label 1 No Descripti...

Page 4: ... full key balancing S Reduced shaft diameter smooth A balancing degree T Reduced shaft diameter smooth B balancing degree f FeedbackType L2 2048 ppr TTL incremental encoder S1 1024 sin cos absolute single turn encoder Hiperface protocol S2 1024 sin cos absolute single turn encoder SIL 2 PLd rated Hiperface protocol S3 2048 sin cos absolute single turn encoder EnDat protocol S4 25 bit absolute sing...

Page 5: ... switch 8 H4 Holding brake 1440 N m 400V AC 2300 rpm max 9 H5 Holding brake 1440 N m 400V AC 2300 rpm max on off switch 9 J4 Holding brake 2400 N m 400V AC 2300 rpm max 9 J5 Holding brake 2400 N m 400V AC 2300 rpm max on off switch 9 j Blower A Axial blower 1 PH B Axial blower 3 PH 8 C Radial blower 3 PH D IC17 clean air option motor prepared without blower 1 12 k Bearings A Standard deep groove b...

Page 6: ...mmonly called electrical noise can reduce motor performance Effective techniques to counter EMI include filtering the AC power by using shielded cables shielding the signal cables from power wiring and the practice of good grounding techniques Follow these guidelines to avoid the effects of EMI Isolate the power transformers or install line filters on all AC input power lines Do not route motor ca...

Page 7: ...tions and Wiring the Motor Terminal Box for additional information See the Knowledgebase article Kinetix MMA Frequently Asked Questions for additional information Shaft Seals Your motor requires a shaft seal as standard equipment The shaft seal is required on the motor shaft near the front motor bearing to protect the motor from significant amounts of fine dust or fluids such as lubrication oil fr...

Page 8: ... is prepared with an adapter shroud that receives clean air from an external source This option is called IC17 See the Catalog Number Explanation for more information Thermal Sensors Your Kinetix MMA main motor comes standard with two thermal sensors for protection and optimal performance A thermostat TS provides a normally closed signal to the inverter protecting the motor windings from overheati...

Page 9: ...wer housing and contains the blower power terminals See Wiring the Motor Terminal Box Wiring the Blower Terminal Box and the Catalog Number Explanation for additional information Space Heaters Space heaters are optional equipment and provide protection against excessive moisture and condensation that forms in the motor when temperatures are lower than the dew point The space heaters must be switch...

Page 10: ...ication KNX TD001 and the drives manuals listed in the Additional Resources See Catalog Number Explanation on page 4 for details about each option See Table 4 for additional information Motor Cat No 1 1 See Motor Load Force Ratings in Table 37 Table 39 on page 41 for permissible radial loads Stator Cat No Horizontal Mounting With Shaft Down 2 2 Only recommended with a ball bearing Roller bearing a...

Page 11: ...ayed by the motor feedback system To plan and use motors that are equipped with safety rated encoders requires technical skills that are not explained in this document The encoder supply voltage must be provided by PELV rated power supply EN 50178 If the supply voltage is not provided by PELV rated power supply the user must take other measures to deliver safe disconnect for live parts The user mu...

Page 12: ... 10 8 Encoder Mission Time 20 years Safety Category CAT 3 ISO 13849 1 Maximum Operating Speed 2 2 Per SFx60S operating instruction 6000 rpm Performance Level PIL 1 PLd ISO 13849 1 Maximum Angular Acceleration 2 500 000 rad s2 MTTF 20 years Operating Ambient Temperature Encoder 2 30 85 C 22 185 F Item Description 1 Blower Air Inlet 1 1 The axial blower does not have a filter 2 Blower Housing 3 Feed...

Page 13: ...or M4 feedback types See the Kinetix Rotary and Linear Motion Accessories publication KNX TD004 for Kinetix 2090 cable specifications See Additional Resources for publications specific to your drive application For PowerFlex 750 series drives the 2090 CFBM7DF CFAFxx continuous flex flying lead feedback cable is designed to connect directly to the PowerFlex 750 series control board See PowerFlex 75...

Page 14: ... Cables publication 2090 IN050 or Kinetix Rotary and Linear Motion Accessories publication KNX TD004 Table 5 Motor Feedback Connector Pinout Motor Feedback Connector Pin Encoder Cat No Signal Description L2 S1 S2 M1 M2 S3 M3 S4 M4 VFx60 SFx60 SFx60 SIL 2 ECN413 ENQ425 ECN425 EQN437 1 A A quad B A differential signal SIN SIN 1V p p sine differential signal 2 A A quad B A differential signal SIN SIN...

Page 15: ...ring the lift alternatively lift the unit on a platform or with a sling Eye hooks or lift lugs are intended to lift only the factory produced motor and accessories Do not mount additional equipment before the lift or before the motor is secured Do not let any part of the motor or lift equipment contact electrically charged conductors or components Do not subject the motor to high rates of accelera...

Page 16: ...0 59 52 MMA B080Cxx xxxx22xxxxxx 31 0 68 34 MMA B080Dxx xxxx22xxxxxx 37 0 81 57 MMA B080Exx xxxx22xxxxxx 45 0 99 21 MMA B100Axx xxxx22xxxxxx Dx 7 0 15 4 Axial Only 3 5 7 7 44 0 97 00 MMA B100Bxx xxxx22xxxxxx 53 0 116 85 MMA B100Cxx xxxx22xxxxxx 60 0 132 27 MMA B100Dxx xxxx22xxxxxx 70 0 154 32 MMA B100Exx xxxx22xxxxxx 82 0 180 78 MMA B132Axx xxxx22xxxxxx Ex 15 0 33 1 F4 F5 22 0 48 5 Axial 7 0 15 43...

Page 17: ...kout the electrical power Before you apply power to the motor remove the shaft key and other mechanical couplings that could be thrown from the shaft ATTENTION Verify that cables are installed and restrained to help prevent uneven tension or flexion at the connector Provide support at 3 m 10 ft intervals throughout the cable run Excessive and uneven lateral force at the cable connector can cause t...

Page 18: ...ission See Table 10 for Recommended Combinations Based on Shaft Height 1 2 3 4 C Coupling B 35 B 3 B 5 B 5 support P Pulley WARNING Do not use roller bearings when using a vertical mounting method Equipment failure is likely Table 10 Horizontal Mounting Methods Based on Shaft Height and Frame Size 1 1 See the Catalog Number Explanation for more information on frame size Motor Cat No See Table 9 fo...

Page 19: ...P4 P5 P6 MMA B132xxx 2 2 For shaft height 132 160 180 and 225 vertical mounting flange option Catalog Code C D G or K must be selected for C4 C5 C6 and P4 P5 P6 options Other flange options will not support these installations C1 C2 C3 C4 C5 C6 P1 P2 P3 P4 P5 P6 C1 C2 C3 C4 C5 P1 P2 P3 P4 P5 MMA B160xxx C1 C2 C3 C4 C5 C6 P1 P2 P3 P4 P5 P6 C1 C2 C3 C4 C5 P1 P2 P3 P4 P5 MMA B180xxx C1 C2 C3 C4 C5 C6...

Page 20: ...0 1 j6 0 1 0 5 0 5 0 1 0 1 j6 0 1 0 5 0 5 0 1 0 1 j6 0 1 0 5 0 5 Motor Cat No Bolt Circle Diameter Mounting Hole Diameter Pilot Diameter Pilot Thickness Flange Width SQ Max Flange Outer Diameter Bolt Circle Diameter Mounting Hole Diameter Pilot Diameter Pilot Thickness Flange Width SQ Max Flange Outer Diameter Bolt Circle Diameter Mounting Hole Diameter Pilot Diameter Pilot Thickness Flange Width ...

Page 21: ...h a high temperature during motor operation Take precautions to help prevent accidental contact with hot surfaces Consider motor surface temperature when you select motor connectors and cables Failure to observe these safety procedures could result in personal injury or damage to equipment ATTENTION Avoid personal injury or equipment damage Consider all applicable local national and international ...

Page 22: ...ments and terminal board sizing Consult your local electrical code before you select the wire gauge for your application Table 15 Possible Motor Terminal Board Terminations and Definitions Label Description Label Description 1 1 Resistive temperature device RTD U1 V1 W1 Incoming power connections TS Thermostat for winding overheating protection U2 V2 W2 Existing power connections PT1000 Winding RT...

Page 23: ...equently Asked Questions for additional information ATTENTION Hazard of personal injury or equipment damage is possible Consider all applicable local national and international codes standards regulations or industry guidelines IMPORTANT The following factors must be considered when bulk cable is selected Power cables must be rated to voltage higher than the system voltages at all operating condit...

Page 24: ...easure No Yes Type of signal Normally closed contact Linear variable resistance Intervention temperature 150 C 302 F Resistance at 20 C 68 F 1 Ω See Table 17 Resistance at the intervention temperature 1 Ω See Table 17 Resistance after the intervention See Table 17 Rated supply voltage 110V AC Maximum supply voltage 250V AC 60V DC Maximum current AC 2 5 A DC 1 A 2 mA Reset temperature 85 95 C 185 2...

Page 25: ...he machinery with reasonable effort Over time as the brake is used the brake pad will wear This wear changes the amount of force that is needed to release the brake 3 To reengage the holding brake release the brake hand release lever The spring force returns the brake hand release to the neutral position It is recommended to remove the brake hand release lever in between uses Table 18 Brake Voltag...

Page 26: ...r Specifications Replacement and Repositioning on page 48 for more blower information and wiring diagrams 1 If you removed the blower assembly during motor installation or mounting reattach the blower subassembly See Blower Specifications Replacement and Repositioning on page 48 for instructions and additional blower specifications ATTENTION During the operation of the motor the heaters must be sw...

Page 27: ... PH 380 480V AC 50 60 Hz Axial Blower SH160 SH225 Terminal Connection Description L1 U1 Line 1 Phase L2 V1 Line 2 Phase L3 W1 Line 3 Phase Earth Ground Ground Symbol 3 PH 380 420V AC 50 Hz 440 480V AC 60 Hz Radial Blower SH132 SH225 Terminal Connection Description L1 U1 Line 1 Phase L2 V1 Line 2 Phase L3 W1 Line 3 Phase Earth Ground Ground Symbol Input Power Connection Ground Connection 1 PH 200 2...

Page 28: ...s Motor Dimensions Figure 10 MMA B080xxx Motor Dimensions W LA A B2 B1 C 50 4X 15 4X K 10 10 R5 128 HD HC H 80 168 45 ØP 0 5 AC 0 5 ØM 0 1 4X ØS 0 1 ØN 0 014 0 011 ØD 0 009 0 004 LK A A T E 173 Ø 25 5 85 Ø15 5 26 LB L 4X 27 4X 12 5 4X BA C1 8 GE TS F 0 000 0 036 GA 0 1 Equally Spaced Bolt Circle Diameter AIR OUTLET AIR INLET ...

Page 29: ... 365 14 37 81 3 19 MMA B080Dxx 204 8 03 219 8 62 465 18 31 405 15 94 121 4 76 MMA B080Exx 259 10 20 274 10 79 520 20 47 460 18 11 176 6 93 Table 22 MMA B080xxx Shaft Dimensions Motor Cat No Shaft Cat No Key Width F mm in Shaft Width Over Key GA mm in Depth of Keyway GE mm in Key Length LK mm in Diameter D mm in Shaft Height E 1 mm in 1 When increased dimension flange option is selected Flange Code...

Page 30: ...s Figure 11 MMA B100xxx Motor Dimensions 153 54 5 HD H 100 208 4X ØS 0 1 ØM 0 1 AC 0 5 45 ØP 0 5 ØN ØD LK A A E T L 30 Ø150 0 2 Ø 146 TS GE F 0 000 0 036 GA 0 1 C 63 4X 20 B2 B1 4X K 12 15 R6 4X BA C1 4X 32 4X 17 A 160 LA 9 L LB 41 Ø15 Ø33 Ø26 213 W Equally Spaced Bolt Circle Diameter HC Flange AIR OUTLET AIR INLET AIR INLET ...

Page 31: ...B100Cxx 267 10 51 287 11 30 630 24 80 550 21 65 163 6 42 MMA B100Dxx 307 12 09 327 12 87 670 26 38 590 23 23 203 7 99 MMA B100Exx 362 14 25 382 15 04 725 28 54 645 25 39 258 10 16 Table 25 MMA B100xxx Shaft Dimensions Motor Cat No Shaft Cat No Key Width F mm in Shaft Width Over Key GA mm in Depth of Keyway GE mm in Key Length LK mm in Diameter D mm in Shaft Height E 1 mm in 1 When increased dimens...

Page 32: ...R INLET AIR INLET AIR OUTLET ØGA 0 1 4X ØS 0 1 ØM 0 1 AC 0 5 ØP 0 5 45 N 0 016 0 013 ØD 0 018 0 002 LK A A E T 260 30 115 138 345 HDR 38 LR 213 32 16 220 50 93 333 LBR B1 B2 4X K 12 2X 6 2X 45 C 89 A 216 4X 35 4X 20 2X BA C1 R6 2X BC 13 41 Ø15 202 Ø41 Ø51 14 L LB LA 1 W 231 90 5 HD HC H 132 272 Ø 150 0 0 2 Ø 146 0 Equally Spaced Bolt Circle Diameter Flange AIR OUTLET AIR INLET ...

Page 33: ...24 41 620 24 41 245 9 65 MMA B132Cxx 311 12 24 325 12 80 765 5 30 12 765 5 30 12 655 25 79 655 25 79 280 11 02 MMA B132Dxx 341 13 43 355 13 98 795 31 30 795 31 30 685 26 97 685 26 97 310 12 20 MMA B132Exx 401 15 79 415 16 34 855 33 66 855 33 66 745 29 33 745 29 33 370 14 57 Table 28 MMA B132xxx Shaft Options Motor Cat No Shaft Cat No Key Width F mm in Shaft Width Over Key GA mm in Depth of Keyway ...

Page 34: ... 043 ØGA 0 1 100 5 HD HC H 160 329 L LB LA 1 W 202 Ø41 Ø51 Ø25 5 Ø P 0 5 Ø M 0 1 4X Ø S 0 1 AC 0 5 65 2X BA 2X C1 4X 28 4X 46 A 254 R7 3 2X BC 2X 17 5 2X 44 B2 B1 C 108 4X K 14 5 LBR 418 123 50 260 45 447 258 29 LR 10 315 45 143 147 280 408 HDR 41 L 30 Ø200 0 2 Ø196 LK A A E T ØN ØD AIR INLET AIR INLET AIR INLET AIR OUTLET Bolt Circle Diameter Equally Spaced Flange AIR OUTLET 231 ...

Page 35: ...3 160 6 30 319 12 56 410 16 14 727 28 62 14 5 0 57 MMA B160Bxx 375 14 76 405 15 94 950 37 40 880 34 65 840 33 07 770 30 31 361 14 21 MMA B160Cxx 425 16 73 455 17 91 1000 39 37 930 36 61 890 35 04 820 32 28 411 16 18 MMA B160Dxx 470 18 50 500 19 68 1045 41 14 975 38 38 935 36 81 865 34 06 456 17 95 Table 31 MMA B160xx Shaft Dimensions Motor Cat No Shaft Cat No Key Width F mm in Shaft Width Over Key...

Page 36: ...406 298 144 HD H 180 371 LA 2 W 438 3X Ø65 Ø25 5 65 15 LB L A 279 C 121 2X 30 B 2X C1 2X BA 4X K Ø16 4X 60 4X 40 2X BC 2X 23 475 120 100 364 473 29 360 70 LBR LR 35 358 153 178 473 HDR LR 70 30 Ø250 0 2 Ø246 45 ØP 400 0 5 AC 360 0 5 ØM 350 0 1 4X ØS 19 0 1 LK A A ØD 0 030 0 011 ØN 300 0 016 E T 5 Equally Spaced Bolt Circle Diameter HC Flange AIR OUTLET AIR INLET AIR INLET AIR INLET AIR OUTLET ...

Page 37: ...1100 43 31 1075 42 32 18 0 71 960 37 80 935 36 81 174 6 85 180 7 09 360 14 17 527 20 75 833 32 80 Ø 16 0 63 520 20 47 1220 48 03 1195 47 04 1080 42 52 1055 41 53 294 11 57 590 23 23 1290 50 79 1265 49 80 1150 45 27 1125 44 29 364 14 33 640 25 20 1340 52 75 1315 51 77 1200 47 24 1175 46 26 414 16 30 Table 34 MMA B180xxx Shaft Dimensions Motor Cat No Shaft Cat No Key Width F mm in Shaft Width Over K...

Page 38: ...N 350 0 018 3X Ø 65 Ø 25 5 Ø 250 0 2 Ø 246 Ø D 8X Ø S 19 0 1 Ø M 400 0 1 508 538 398 199 0 HD LA 65 30 GE GA 0 1 TS 0 000 0 052 35 K C1 4X 75 4X 47 LR 75 2X BA 2X BC A 356 2 5 25 LB L W B F E T 5 LK H 225 460 448 192 223 546 546 450 450 385 75 521 141 LBR LR 100 HDR 38 36 AC 450 0 5 Equally Spaced Bolt Circle Diameter HC Flange AIR OUTLET AIR INLET AIR INLET AIR INLET AIR OUTLET ...

Page 39: ...0 79 1225 48 22 1175 46 26 270 10 63 225 8 86 450 17 71 640 25 20 996 39 21 Ø18 0 71 615 24 21 1425 56 10 1375 54 13 1285 50 59 1235 48 62 330 12 99 675 26 57 1485 58 46 1435 56 50 1345 52 95 1295 50 98 390 15 35 803 31 61 1645 64 76 1595 62 80 1475 58 07 1425 56 10 518 20 39 923 36 33 1765 65 50 1715 67 52 1595 62 80 1545 60 83 638 25 12 Table 36 MMA B225xx Shaft Dimensions Motor Cat No Shaft Cat...

Page 40: ...0xxx N 1500 Fr 4300 N Far 970 N Fa 1800 N N 1500 Fr 7000 N Far 590 N Fa 1800 N N 1500 Fr 4300 N Far 490 N Fa 1800 N N 1500 Fr 4300 N Far 490 N Fa 1800 N N 1500 Fr 4300 N Far 490 N Fa 1800 N MMA B180xxx N 1500 Fr 6600 N Far 1080 N Fa 2000 N N 1500 Fr 9800 N Far 650 N Fa 2000 N N 1500 Fr 6600 N Far 540 N Fa 2000 N N 1500 Fr 6600 N Far 540 N Fa 2000 N N 1500 Fr 6600 N Far 540 N Fa 2000 N MMA B225xxx ...

Page 41: ...ultiply the Fr value by value in Table 37 or Table 38 based on the direction of the force Bottom Top Sides MMA B080xxx 0 8 0 65 0 75 MMA B100xxx 0 8 0 65 0 75 MMA B132xxx 0 8 0 65 0 75 MMA B160xxx 0 8 0 65 0 75 MMA B180xxx 1 0 0 75 0 8 MMA B225xxx 1 0 0 75 0 8 Table 38 Shaft Load Specifications for All Bearing Options at Maximum Bearing Speed When Load is Applied at the Midpoint of the Shaft Exten...

Page 42: ...Cx 4000 6000 5600 Cx 4000 MMA B100xxx 6000 6000 6000 Dx 3600 5250 4700 6000 Dx 3600 MMA B132xxx 6000 6000 6000 Ex 3600 Fx 3600 4700 4400 5600 Ex 3600 Fx 3600 MMA B160xxx 5300 4800 6000 Fx 3600 Gx 3000 3700 3360 5250 Fx 3600 Gx 3000 MMA B180xxx 4300 3800 6000 Gx 3000 3000 2650 4400 Gx 3000 MMA B225xxx 3400 2800 5000 Gx 3000 Hx 2300 2350 1950 3500 Gx 3000 Hx 2300 S1 nn n1 nmax S1 nmax 1 n nn n1 Ppk ...

Page 43: ...or the implementation and operation specific tools and devices could be necessary that are not commonly available in all shops If the necessary material is not available or one is not certain about how to implement the described operations contact Rockwell Automation Support with questions or concerns BURN HAZARD Outer surfaces of the motor can reach high temperatures during motor operation Take p...

Page 44: ...back Connector to a New Position if additional adjustments must be made Rotate Feedback Connector to a New Position Remove and Install the Feedback Connector Brake Considerations Bearing Inspection and Lubrication Brush for Shaft Currents Shaft Key Removal and Installation Replace Inspect and Maintain Blower Filters Blower Conversions Instructions to Reposition or Replace the Radial Blower Assembl...

Page 45: ...e mechanical components of the motor the exceptions are the blower shaft seal and the standard encoder replacement procedures All other motor maintenance must be performed by a Rockwell Automation authorized service center ATTENTION Lubrication of the bearings is limited to models that are configured with grease fittings All motor maintenance including disassembly of the motor to repack a bearing ...

Page 46: ... motor structure which allows the shaft voltage discharge currents to pass through the brush and not the bearings Normally the brush is installed on the non drive end NDE side of the motor A periodic check should take place every 8000 working hours Replace the brush when there is approximately 5 mm 0 2 in of conductive carbon brush remaining Table 44 Type of Grease for High Speed Ball Bearings Man...

Page 47: ...0 4 33 MMA B160xxx A B 55 2 17 110 4 33 60 2 36 140 5 51 48 1 89 110 4 33 C D 55 2 17 110 4 33 60 2 36 140 5 51 MMA B180xxx A 60 2 36 140 5 51 B C D 65 2 56 140 5 51 MMA B225xxx A B C 75 2 95 140 5 51 85 3 35 170 6 69 D E 85 3 35 170 6 69 ATTENTION Do not strike the shaft key couplings or pulleys with tools during installation or removal Damage can occur to the motor bearings and the feedback devi...

Page 48: ...eeded See Instructions to Reposition or Replace the Radial Blower Assembly IMPORTANT Verify that the motor shaft faceplate bearing bore and keyway are free of nicks burrs grooves or spiral machine marks Remove any nicks burrs or surface damage Table 48 Axial Blower with 1 PH Input Voltage Motor Cat No Power Supply V AC Hz Max Current A Power kW Max Airflow m3 min Max Pressure Pa Blower Kit 1 1 The...

Page 49: ... the motor and de energize the system 2 Loosen the screws that secure the filter to the blower air inlet 3 Slide the filter out 4 Clean or replace the filter See Figure 18 Blow out filter When blowing out the filter apply compressed air from the internal surface of the filter outward being careful not to blow the dirt inside the motor See Figure 18 Replace filter See Table 51 for filter dimensions...

Page 50: ...lower step 4 for guidance to connect the axial blower IC17 clean air option to radial blower see Install the IC17 Clean air Kit Includes Replace Axial Blower step 8 for guidance to remove cover from blower housing see Instructions to Reposition or Replace the Radial Blower Assembly start at step 9 to install and connect the radial blower Do not disconnect the fan or the blower terminals to replace...

Page 51: ...ff the extension rods 9 Lift rotate and move the blower assembly into the new orientation ATTENTION For blower weight see Table 7 on page 16 It is recommended to use two people or a crane to remove the blower assembly from the motor Blower weight exceeds 22 67 kg 50 lbs in all cases If using the crane for assistance exercise caution and diligence do not to bend twist or strain the extension rods I...

Page 52: ...r other lifting assistant securely to the blower assembly Attach to the hooks or bolts to the lifting holes on the blower assembly a a Leave space to reattach the feedback connector and ground wires ATTENTION Avoid equipment damage Use of a riser block or shim is recommended to hold the blower level If using the crane for assistance exercise caution and diligence do not to bend twist or strain the...

Page 53: ...ut the brake option insert the bolts threads into the motor and blower housing n Reattach the ground wire to the spade connector mentioned in step h o Reattach the feedback connector by using the screws in step f See Table 54 for torque values p Slide the blower housing the remaining distance to the motor For shaft height 100 reinsert and tighten the threaded bolts See Table 57 for torque values q...

Page 54: ...xtension rods using the jam nut or double nut wrenching technique SeeTable 57 for torque values Table 55 IC17 Clean air Kit Catalogs and Specifications Motor Cat No IC17 Clean air Kit Catalog Recommended Airflow m3 min Recommended Pressure Pa Max Air Temperature C F Blower Type Screw Type Screw Quantity Torque N m lb in MMA B100xxx MM IC17 100 2B D 11 630 40 104 Axial M4 4 2 17 07 MMA B132xxx MM I...

Page 55: ... 8 0 31 190 7 48 180 7 09 10 0 39 18 0 71 MMA B160xxx 300 11 81 290 11 42 MMA B180xxx 25 221 27 M10 M10 15 0 59 380 14 96 365 14 37 15 0 59 20 0 79 MMA B225xxx 50 442 54 M16 20 0 79 445 17 52 425 16 73 20 0 79 30 1 18 MMA B080xxx Axial blower brake B 3 26 55 M5 5 0 20 195 7 68 175 6 89 18 0 71 8 0 31 MMA B100xxx A M5 260 10 24 245 9 65 15 0 59 15 0 59 MMA B132xxx 9 79 66 M6 M8 8 0 31 315 12 40 305...

Page 56: ...5 1500 rpm 18 1800 rpm 22 2200 rpm 26 2600 rpm j Bearings A All deep groove ball bearings J All roller bearings M All high speed bearings 9 i Blower A Axial blower 1 PH B Axial blower 3 PH 5 C Radial blower 3 PH D IC17 clean air option motor prepared without blower 8 7 h Brakes Maximum motorspeed rpm islimitedby the brakeselection 2 No brake standard C Holding brake 16 N m 24V DC 4000 rpm 1 D Hold...

Page 57: ...ation Instructions publication 2090 IN012 for general guidance on replacing a shaft seal Encoder Cat No Screw Type Screw Quantity Torque N m lb in S1 M1 M3 4 1 2 10 62 S3 S4 M3 M4 4 1 8 85 L2 M4 1 1 5 13 28 Encoder Cat No Screw Type Torque N m lb in S1 M1 TX10 1 1 9 74 S3 S4 M3 M4 TX8 L2 TX10 ATTENTION During reassembly verify that the ground wire for the motor feedback connector is properly attac...

Page 58: ...ity storage 5 90 noncondensing Atmosphere storage Noncorrosive IP rating of motor with shaft seal and use of environmentally sealed cable connectors Unless explicitly specified all motors shall meet IP54 as defined in IEC 60034 5 1 1 See the Catalog Number Explanation and the Motor Nameplate for your IP rating Duty Cycle Continuous duty according to the CEI 2 3 N 355 IEC 34 1 standards Temperature...

Page 59: ...configure and troubleshoot the Kinetix 5700 drives with safe stopping and safe monitoring functions Kinetix 7000 High Power Servo Drive User Manual publication 2099 UM001 This manual provides detailed installation instructions for mounting wiring and troubleshooting your Kinetix 7000 drive and system integration for your drive motor combination with a Logix controller Kinetix 7000 High Power Servo...

Page 60: ... at rok auto pec At the end of life this equipment should be collected separately from any unsorted municipal waste Rockwell Automation Support Use these resources to access support information Documentation Feedback Your comments help us serve your documentation needs better If you have any suggestions on how to improve our content complete the form at rok auto docfeedback Technical Support Cente...

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