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Rockwell Automation Allen-Bradley 48CR Series User Manual Download Page 13

Rockwell Automation Publication 48CR-UM001A-EN-P - November 2019

13

Chapter

 2

Components

This chapter covers the code reader catalog types, status indicators, and product 

selection.

Status Indicators

Table 3

 provides information on how to interpret the status indicators.

Table 3 - 48CR Code Reader Status Indicators

Indicator

Status

Description

PASS

Off

Inactive status

On

Active status

TRIG

Off

Waiting for trigger event

Flashing on

Trigger event

MODE

Off

Unit not ready

Flashing (0.5 Hz)

Unit is not configured

On

Unit is configured

LINK

Off

No power or no IP address

Solid green

Connected in normal operation

Flashing green

Standby. (No network connection, only 
power is connected).

FAIL

Off

Inactive status

On

Active status

PWR

Off

No power is applied to unit.

On

Power on

Summary of Contents for Allen-Bradley 48CR Series

Page 1: ...Bulletin 48CR Code Reader Catalog Numbers 48CR CB16R400 E8 48CR CB52R102 E8 48CR CB80R133 E8 48CR CB80R190 E8 48CR CC16RAF E8 48CR CC50RAF E8 48CR CC77RAF E8 User Manual OriginalInstructions...

Page 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Page 3: ...Installation and Wiring Install the Code Reader 17 Set the Network Address 17 Mount and Position the Code Reader 18 Connect the Power I O and Network Cables to the Code Reader 18 Chapter4 Configure f...

Page 4: ...ller If Connection Fails While in Run Mode 43 Use Unicast Connection on EtherNet IP 43 Module Info 44 Identification 44 Status 45 Buttons 46 Internet Protocol 47 Physical Module IP Address 47 Subnet M...

Page 5: ...abar 91 UPC EAN 94 Code 93 98 Pharmacode 99 DataBar Expanded 101 DataBar Limited 102 DataBar Omnidirectional 103 Postal Symbologies 103 PDF417 106 Micro PDF417 107 Composite 108 Linear Security Level...

Page 6: ...ead only 151 Service Message 152 Image Storage 153 Image Storage 153 Image Storage Location 155 AppendixA Specifications Mechanical 157 Environmental 157 Illumination 157 Light Collection Options 158...

Page 7: ...f 48CR code readers include Smallest industrial barcode readers available Able to read any symbol on any surface Intuitive WebConnect user interface Customizable hardware and software options Premier...

Page 8: ...d publications at rok auto literature ATTENTION Thelight emittingdiodes LEDs thatareusedinthe48CRcode reader are classified as exempt This classification is considered safe and representsnophotobiolog...

Page 9: ...commands for communication There are two connectors on the back of the code reader The first is an 8 pin M12 connector that accepts 5 30V DC power for operation and includes two digital inputs and two...

Page 10: ...1944 pixels imager and an auto focus lens The only variation within the three advanced models is the lens that is used The lenses that are offered are 5 0 7 7 and 16 0 mm 0 2 0 3 and 0 6 in See Table...

Page 11: ...ng ControlFLASH Plus software Table 1 48CR Code Readers Table 2 Applications Cat No FirmwareVersion Software Release 48CR CB16R400 E8 Firmware rev 1 001 or later 48CR CB52R102 E8 48CR CB80R133 E8 48CR...

Page 12: ...Reader System As shown in Figure 1 the 48CR code reader can read various 1D and 2D codes that are attached to objects within multiple application types wherein the information must be tracked The code...

Page 13: ...de Reader Status Indicators Indicator Status Description PASS Off Inactive status On Active status TRIG Off Waiting for trigger event Flashing on Trigger event MODE Off Unit not ready Flashing 0 5 Hz...

Page 14: ...Code Description Code Description Code Description AF Auto focus E 4 pin DC micro EtherNet IP 8 8 pin 102 Fixed focus distance mm 133 Fixed focus distance mm 190 Fixed focus distance mm 400 Fixed foc...

Page 15: ...x 1 1 The x represents the cable length Available in lengths of 0 15 0 2 0 3 0 6 1 2 2 5 3 4 5 10 15 20 30 40 m 0 5 0 7 1 2 3 3 6 6 8 2 9 8 13 1 16 4 32 8 49 2 65 6 98 4 131 2 ft in increments of 5 m...

Page 16: ...16 Rockwell Automation Publication 48CR UM001A EN P November 2019 Chapter 2 Components Notes...

Page 17: ...equires a Dynamic Host Configuration Protocol DHCP server to assign the IP address automatically 2 Manually assign the IP address through the Rockwell Automation BootP DHCP server tool Option2 ChangeI...

Page 18: ...of view If there are linear symbols align the bars in the direction of their movement ladder orientation to help minimize the chance of blurring This alignment results in more consistent decodes Figur...

Page 19: ...8 Micro style 8 Pin Male Power I O Connector FaceView of Male DC Micro Color Pin Number Signal Receiver White 1 Trigger input Brown 2 24V DC Green 3 Input 1 Yellow 4 Output 1 Gray 5 Output 2 Pink 6 Ou...

Page 20: ...20 Rockwell Automation Publication 48CR UM001A EN P November 2019 Chapter 3 Installation andWiring Notes...

Page 21: ...party DHCP Dynamic Host Configuration Protocol server Have your network administrator configure the module via the network server The following table lists where to find specific information in this...

Page 22: ...ess depends on wiring configuration This step may require an accessory cable 3 Momentarily connect the wires or pins 4 Within 3 seconds disconnect and then reconnect the two wires again Restore Device...

Page 23: ...ve different Host IDs which give them a unique IP address IP addresses are written as four decimal integers 0 255 separated by periods where each integer gives the value of 1 byte of the IP address IM...

Page 24: ...nt To send data to A B must have the IP address of the gateway that connects the two networks In this example the IP address of the gateway on Network 2 is 128 2 0 3 The gateway has two IP addresses 1...

Page 25: ...efault To change the network address you must do the following 1 Use a Dynamic Host Configuration Protocol DHCP server such as Rockwell Automation BootP DHCP 2 Retrieve the IP address from nonvolatile...

Page 26: ...ry dialog appears and it shows the hardware addresses of devices that issue BootP DHCP requests 2 Double click the hardware address of the device that you want to configure The New Entry dialog appear...

Page 27: ...tion List panel and click Disable BOOTP DHCP When power is cycled to the device it uses the configuration you assigned and does not issue a DHCP request Save the Relation List You can save the Relatio...

Page 28: ...atibility The main difference is that BOOTP was designed for manual configuration while DHCP allows for dynamic allocation of network addresses and configurations to newly attached devices A DHCP serv...

Page 29: ...gnized Follow these steps to configure the profile Install Add on Profile 1 In the installation package double click MPSetup exe The Welcome dialog box appears Click Next IMPORTANT The illustrations o...

Page 30: ...ockwell Automation Publication 48CR UM001A EN P November 2019 Chapter 5 Configure with the Studio 5000 Add on Profile 2 Read and accept the license and then click Next 3 Select Install and then click...

Page 31: ...th the Studio 5000 Add on Profile Chapter 5 4 The Setup Wizard displays the profiles to be installed Click Install to start the installation The Setup Wizard installs the profiles 5 To complete the in...

Page 32: ...installation is complete the following dialog box appears Click Finish Add a 48CR Code Reader to Studio 5000 To add the code reader to Studio 5000 do the following 1 In the I O Configuration tree fin...

Page 33: ...s that populate Double click the code reader catalog number that you are using In this example we use 48CR CC77RAF E8 The General tab of the Add on Profile AOP appears 4 On the General tab you can giv...

Page 34: ...e to inhibit the module configure the controller so that a loss of connection to this module causes a major fault and view module faults The lowest recommended RPI for the code reader is 8 ms For cert...

Page 35: ...atically with the data if the IP address of the code reader was set on the device On the Port Configuration tab the fields are active only when the controller is online The number of ports that appear...

Page 36: ...Off value set to 100 default On value set to 101 Hold value set to 102 Valid values for channels that are configured as IO Link are as follows All Zeros value set to 103 default Hold value set to 104...

Page 37: ...sword for the device This password is required to access the WebConnect from now on unless the device is reset IMPORTANT Before you open an Internet browser you must configure the 48CR code reader for...

Page 38: ...me 2 When the following page comes up click the Advanced button 3 Click Proceed to xxx xxx x xx your assigned IP address 4 Once the page has loaded accept the licensing agreement 5 WebConnect requests...

Page 39: ...rameters Enter the name and description for the module Select the slot where the module resides View module definition parameters View configured by options Type Shows the catalog number and short mod...

Page 40: ...e Module Definition dialog box 1 Once you apply the name by clicking the OK or Apply button you cannot change it Item Description Series The series type of the module for the device catalog number Rev...

Page 41: ...ogram Remote Program Remote Run and Run mode or when IP address is not selected Host Name 1 Click to enter a Host Name for the module up to 64 ASCII characters This field appears dimmed in Program Rem...

Page 42: ...olution supported The 3 4 ms value is not rounded to 3 5 becausethat would be a slower resolution ATTENTION Inhibiting the module causes the connection to the module to be broken and can result in los...

Page 43: ...1794 I O modules and the current revision of the parent does not support Unicast By default the checkbox when enabled is checked to use the Unicast connection unless redundancy is enabled for the con...

Page 44: ...r Product type Product code Revision Serial number Product name The name that is shown in the Product Name field is read from the module This name shows the series of the module If a 1756 L1 module is...

Page 45: ...O modules only and does not apply to adapters scanners bridges or other communication modules Owned Shows a Yes or No value that indicates whether an owner controller is connected to the module This i...

Page 46: ...is button to return a module to its power up state by emulating the cycling of power The following modules return an error if a reset is attempted 1756 L1 ControlLogix 5550 Programmable Controller 133...

Page 47: ...option appears dimmed if the module does not support setting the IP address via switches To disable this mode change the switch settings on the module and then reset it You can reset the module by cy...

Page 48: ...re information about the subnet mask Subnet Mask appears dimmed and is blank when offline or when online and a communication error occurs Subnet Mask appears dimmed when the following two conditions e...

Page 49: ...ule does not match the host name on the General tab Verify that the host name that is entered here matches the host name on the General tab and click the Set button Host Name appears only if the modul...

Page 50: ...n error occurs Secondary DNS Server Address appears dimmed when the following two conditions exist The module supports the option to set the IP address with the switches on the module That is there ar...

Page 51: ...e following on the Port Configuration tab Configure the port settings Reset the module if configuration setting changes were made that require a reset If the controller requires a power cycle to apply...

Page 52: ...ion of light collection by the pixels is reduced the image sensor gain must be increased to compensate Gain Sets the gain value for the image sensor and is a percentage value from 0 lowest gain to 100...

Page 53: ...ced artifacts It also improves low light performance Disabled Pixel binning is disabled Enabled Two column and two row pixels are averaged to create one pixel value providing a 2 1 reduction in the ve...

Page 54: ...librated to provide the same level of intensity for each code reader Off Light source is turned off Low Light source sets a calibrated low setting Medium Light source sets a calibrated medium setting...

Page 55: ...st WOI The WOI allows you to select an area of the field of view in which the desired symbol is located The programmable WOI increases decode speed improves threshold and makes it easy to select speci...

Page 56: ...m row size of image sensor minus the row pointer value Default SXGA auto focus devices 0 WVGA fixed focus devices 0 Options SXGA auto focus devices 0 1024 row depth WVGA fixed focus devices 0 480 row...

Page 57: ...status is disabled by default Enabled When this value is enabled it tries additional processes to decode a damaged symbol currently Code128 and Code 39 only such as high noise or a partial bar missing...

Page 58: ...ts parameter is set to 1 100 in Focus Distance is limited to a range of 196 1182 Any value that is entered outside this range is rejected and is set to the nearest acceptable value DistanceUnits Defin...

Page 59: ...alue is used No readLimit This parameter is the number of no reads that are encountered consecutively in a Continuous Read mode to trigger an Autofocus pass Morphological Preprocessing Figure 16 AOP F...

Page 60: ...ata Matrix symbol Shrink Dark Increases the light cell size of a symbol Useful for increasing the light cell size of a light on dark Data Matrix symbol Connect Dark Removes minor light anomalies of da...

Page 61: ...of the decoded data Figure 18 AOP PreambleCharacters When using Multi drop or ACK NAK protocols do not configure preamble or postamble to have the same character values as the protocol Postamble Usef...

Page 62: ...Communications Use the Communications tab configure communication with a host Ethernet Ethernet Set Ethernet port 1 to enable or disable IPAddress IP address of this unit when it is in Static IP addr...

Page 63: ...ia K command ESP embedded menu 1 DHCP Scanner acquires IP subnet and gateway addresses from a DHCP BOOTP server whenever it boots up IMPORTANT Follow recommended network practices for products with ne...

Page 64: ...onnect This parameter allows you to define up to 100 symbols that can be read in one read cycle under the following conditions Each symbol must be different to be read unless in Rapid Capture mode whi...

Page 65: ...ich is inserted between each symbol read when Multisymbol is set to any number greater than 1 Trigger Figure 22 AOP Figure 23 WebConnect Mode The Trigger is the event that initiates a read cycle Defau...

Page 66: ...bols contain different information It is also effective in applications where the objects are presented by hand In Continuous Read 1 Output the code reader self triggers whenever it decodes a new symb...

Page 67: ...ion IMPORTANT Level and Edge apply to the active logic state Active Open or Active Closed that exists while the object is in a read cycle between the rising edge and the falling edge Rising edge is th...

Page 68: ...l Data or External Edge is seldom used but can be useful in an application that primarily uses an external sensing device but occasionally must be triggered manually In this mode the code reader accep...

Page 69: ...en Trigger Mode is set to External Edge or External Level To consider a change in state on the trigger input the level must be stable for the trigger filter duration In an edge mode the code reader tr...

Page 70: ...he host Timeout ends the read cycle which causes the code reader to stop reading symbols and send the symbol data or No Read message when the time set in Timeout elapses times out if When to Output is...

Page 71: ...o end the read cycle For example if an assembly line must stop or the intervals between objects are highly irregular Timeout or New Trigger is identical to Timeout except that a timeout or a new trigg...

Page 72: ...useful in applications with slower line speeds or where symbol spacing is random or not time dependent In Continuous mode image captures are taken throughout the read cycle in a multi buffered format...

Page 73: ...precise timing is required In Timed Rapid Capture decoding occurs independent of and simultaneous with capturing which allows precise timing or no delay between captures Also consecutive captures are...

Page 74: ...d Capture NumberofContinuousCaptures Specifies the number of captures to process in Continuous Capture mode n Diagram A Diagram B Start of read cycle End of read cycle End of read cycle No time delay...

Page 75: ...ure 31 AOP Figure 32 WebConnect TimebeforeFirstCapture In almost any moving line application a time delay is required to confirm that a symbol is in the field of view of the code reader at the beginni...

Page 76: ...etween individual frame captures in Rapid Capture Mode If you enter zeros the result is no time between captures If you enter a different value in each field the time delay varies accordingly Figure 3...

Page 77: ...r to store an image upon exiting the read cycle for retrieval later If multiple captures are present during the duration of a read cycle the stored image is the last image that is processed for that r...

Page 78: ...s long enough that not all captures have an opportunity to be processed Specifies the maximum amount of time to process a captured image When the timeout expires the image processing is aborted This t...

Page 79: ...s ECC 000 ECC 200 ECC 200 symbols have an even number of rows and an even number of columns Most of the symbols are square with sizes from 10x10 144x144 Some symbols however are rectangular with sizes...

Page 80: ...0 symbols ECC140Status When enabled decodes ECC 140 symbols ECC120Status When enabled decodes ECC 120 symbols ECC130Status When enabled decodes ECC 130 symbols Default Disabled Options 0 Disabled 1 En...

Page 81: ...y Data can often be restored even if a part of the symbol has become dirty or damaged QR Codes are widely implemented in the Japanese automotive industry and throughout their worldwide supply chain Fi...

Page 82: ...the total data region The recommended error correction level is 23 of symbol capacity plus codewords Used in document imaging railway ticket validation and some postal applications Figure 45 AOP 2D Sy...

Page 83: ...er than the No Rotation option Omni directional The code reader supports 360 reading Omni directional is much slower than no or low rotation Code 39 Code 39 is considered the standard for non retail 1...

Page 84: ...argeIntercharacterGap Large Intercharacter Gap is helpful for reading symbols that are printed out of specification When enabled the code reader can read symbols with gaps between symbol characters th...

Page 85: ...in advance whether to use the Full ASCII Set option Since Full ASCII Set requires two code words to encode one character it is less efficient Standard Code 39 encodes 43 characters 0 9 capital letter...

Page 86: ...oes not check any Code 128 labels for conformance to EAN requirements or perform any special formatting When enabled the code reader can read symbols with or without a function 1 character in the firs...

Page 87: ...nRecordSeparatorCharacter An ASCII character that serves as an EAN separator in formatted EAN output ApplicationRecordBrackets If an EAN conforming symbol is decoded and EAN formatting applies this fe...

Page 88: ...used in semiconductor manufacturing Useful where speed accuracy and ease of printing are required Figure 53 AOP 1D Symbologies Figure 54 WebConnect Enabled AOP BC412 WebConnect CheckCharacterOutput Ch...

Page 89: ...commend this symbology for any new applications because of inherent problems such as truncation A dense continuous self checking numeric symbology Characters are paired together so that each character...

Page 90: ...ications where Interleaved 2 of 5 symbols of a specific length are required The Symbol Length 2 field is one of two fields against which the decoded symbol is compared before it is accepted as valid o...

Page 91: ...r of the preset values then it is rejected as invalid When Range Mode is enabled Symbol Length 1 and Symbol Length 2 are combined to form a range of valid symbol lengths Any symbol length that does no...

Page 92: ...ols unless the start and stop characters are the same StartandStopOutputStatus When disabled the start and stop characters are not present in the data output of the decoded symbol When enabled the sta...

Page 93: ...compared CheckCharacterType When disabled the code reader does not perform any character checking calculations on decoded Codabar symbols When set to Mod 16 the code reader performs a modulus 16 chec...

Page 94: ...on must be accounted for if a fixed length is also being used UPC EAN UPC Universal Product Code is a fixed length numeric continuous symbology UPC can have two or five digit supplemental barcode data...

Page 95: ...ds a leading zero to UPC Version A symbol information and transmits 13 digits If the transmission of 13 digits when reading UPC Version A symbols is not desired disable EAN 2 SupplementalsStatus Reads...

Page 96: ...s enabled and an asterisk is defined as the UPC separator character Then the data is displayed as MAIN SUPPLEMENTAL SeparatorStatus Allows you to distinguish between the main and Supplemental symbols...

Page 97: ...ive character supplementals are considered valid Two Characters Only Only two character supplementals are considered valid Five Characters Only Only five character supplementals are considered valid I...

Page 98: ...ble length continuous symbology that employs four element widths Each Code 93 character has nine modules that can be either black or white Each character contains three bars and three spaces Sometimes...

Page 99: ...and a 0 represented by a thin bar Bar width is independent of height In decimal format each part can be up to 999 999 In binary format each input can have up to 19 ones and zeros Used mostly with pack...

Page 100: ...If set to Mixed the code reader autodiscriminates between narrow bars and wide bars If set to All Narrow all bars are considered as narrow bars If set to All Wide all bars are considered as wide bars...

Page 101: ...numeric or 41 alphabetic characters Used to encode primary and supplementary data in retail point of sale and other applications Figure 65 AOP 1D Symbologies 2 Figure 66 WebConnect Enabled AOP DataBa...

Page 102: ...er recognizes this number excludes check character start and stop characters The code reader ignores any symbol not having the specified length DataBar Limited Encodes a smaller 14 digit symbol 74 mod...

Page 103: ...where 14 digit EAN item identification is required Figure 69 AOP 1D Symbologies 2 Figure 70 WebConnect Enabled AOP DataBarOmnidirectional WebConnect Postal Symbologies The code reader must be configu...

Page 104: ...enabled the code reader only decodes Japan Post symbols Royal Mail When Royal Mail is enabled the code reader only decodes Royal Mail symbols KIX When KIX is enabled the code reader only decodes KIX...

Page 105: ...full height bar guard rail and a set of five bars in which two of the bars are always short represents each individual digit If U S Post and PLANET Status are both enabled the code reader decodes PLA...

Page 106: ...ference to a database A two dimensional multi row 3 90 continuous variable length symbology that has high data capacity for storing up to 2700 numeric characters 1800 printable ASCII characters or 110...

Page 107: ...d The code reader ignores any symbol without the specified length Micro PDF417 Used for labeling small items that need big data capacity A variant of PDF417 an efficient and compact stacked symbology...

Page 108: ...nabled the MicroPDF417 symbol must contain the same number of characters as the symbol length setting before it can be considered a good read The code reader ignores any symbol without the specified l...

Page 109: ...ar data is sent by itself at the end of the read cycle Required The code reader must decode both components or a No Read occurs SeparatorStatus Allows you to distinguish between the main and Supplemen...

Page 110: ...ctrical transitions for control of internal and external devices of the code reader A digital I O in out signal is an electrical transition from one voltage level to another so that digital switching...

Page 111: ...res specific symbol information and must sort route or verify based on matching the specific symbol data When set to Match the code reader transmits symbol data whenever a symbol matches a master symb...

Page 112: ...ta WebConnect This command allows you to choose when symbol data can be sent to the host As Soon As Possible This option is useful in applications where symbol data must be moved quickly to the host t...

Page 113: ...oReadMessage WebConnect Used in applications where the host needs serial verification that a symbol has not been read and especially useful in new print verification When enabled and if no symbol has...

Page 114: ...me from the beginning of the read cycle until data is output Figure 84 AOP Figure 85 WebConnect Enabled AOP ReadDurationOutput WebConnect Separator User defined character that separates the symbol inf...

Page 115: ...tor The symbol quality separator is located between the end of the already formatted data and the F that precedes the frame number Output Coordinates Disabled The coordinates are not output as part of...

Page 116: ...A row of five status LEDs on the side of the code reader Figure 87 AOP Figure 88 WebConnect GreenFlashMode An array of green LEDs in the front of the code reader can be programmed to flash in response...

Page 117: ...h Same as Match except that LEDs illuminate on a mismatch Strobe Green flash LEDs act as an illumination strobe for image capture If it is required that the green flash LEDs be the only illumination f...

Page 118: ...s remains on Always ON The target pattern is always ON GreenFlashDuration Provides visual verification that a good read has occurred When a good read occurs the green LEDs illuminate and stay on for t...

Page 119: ...sult was a grade A all LEDs from 20 100 illuminate if the result was a grade F only the 20 LED would illuminate ISO IEC16022Grade Provides visual grading of specific ISO IEC 16022 parameters Determine...

Page 120: ...iew as feedback from the symbol decoding process is used to select the best gain setting If a symbol is not decoded the process results in a fail condition Gain is enabled by default Quick Calibrate Q...

Page 121: ...ss results in a fail condition Exposure is enabled by default Quick Calibrate Quick Calibrate uses the automatic exposure control feature of the image sensor to adjust the exposure value such that the...

Page 122: ...the algorithm fine tunes the search to locate the inside and outside focal distances The final focus distance is between the inside and outside values This method can be time consuming if the focus i...

Page 123: ...calibration then Code 128 and Code 39 are enabled WindowofInterestFraming If WOI Framing mode is enabled calibration sets the WOI of the camera to a full size image When a symbol is decoded the WOI o...

Page 124: ...orientation of the symbol is determined and the WOI is modified according to the symbol orientation The scan line orientation is determined to be vertical if the symbol tilt is between 225 315 or betw...

Page 125: ...sing This setting defines the amount of time and effort the code reader spends attempting to decode a symbol for each parameter configuration Low The code reader spends a low amount of effort decoding...

Page 126: ...h or without a successful symbol decode When the read cycle ends the code reader outputs any decoded symbol data along with the decodes per trigger count Setup Button The Setup Button indicates how th...

Page 127: ...ns are inactive Unlatch Outputs In this configuration the Setup button unlatches any logic outputs that have been latched Parameter Switch The parameter switch toggles between custom defaults and powe...

Page 128: ...o saved as current settings SaveforPower on If enabled after calibration is complete all parameters are saved for power on Single Two Three FourGreenFlashes These parameters define the selectable opti...

Page 129: ...is turned OFF if the target pattern is OFF and turned ON if the target pattern is ON Barcode Configuration A way of programming the device by using ECC 200 Data Matrix symbols when this mode has been...

Page 130: ...ition is met depending on the trend analysis option that is enabled Symbol Quality Typically used when a discrete indication is required to flag a symbol quality condition Activates discrete output wh...

Page 131: ...t On condition has been met and held active until the opposite condition selected under Output On has been met For example if No Read is enabled under Output On the programmable output goes active on...

Page 132: ...des per Trigger that activates the output Mismatch Output activates when the number of mismatches equals the value that is entered for Number to Output On within the trigger window that is selected in...

Page 133: ...eads trigger as configured by Trend Analysis Mode to occur within the trigger evaluation period before activating the associated output For example if Number to Output On is set to 3 and Trend Analysi...

Page 134: ...old is met GradeA B C D AOP SymbolContrastThreshold WebConnect Lets you set the acceptable level of symbol quality Conforms to ISO IEC 16022 symbol quality grading A B C D Grade A 4 0 if Symbol Contra...

Page 135: ...AOP PrintGrowthThreshold WebConnect Lets you set the acceptable level of symbol quality Conforms to ISO IEC 16022 symbol quality grading A B C D Outputon AxialNon uniformity Lets you know if symbol q...

Page 136: ...led to an active state when UEC Threshold is met GradeA B C D AOP UnusedECCThreshold WebConnect Lets you set the acceptable level of symbol quality Conforms to ISO IEC 16022 symbol quality grading A B...

Page 137: ...conditions Allows you to configure the output to toggle to active when the service timer has expired This condition is only held for one service timer click 1 Output Cycle ID Output Cycle ID outputs...

Page 138: ...t when enabled output detailed symbol quality evaluations Global Figure 107 AOP Figure 108 WebConnect SymbolQualitySeparator Inserts a separator between each enabled field of the symbol quality output...

Page 139: ...st ANSI Symbol Contrast grading is defined as following A 4 0 if SC 70 B 3 0 if SC 55 C 2 0 if SC 40 D 1 0 if SC 20 F 0 0 if SC 20 If enabled the symbol contrast is appended to the symbol data accordi...

Page 140: ...if symbol quality is less than acceptable If enabled toggles Output 1 to an active state when Axial Non Uniformity Threshold is met UnusedECC Lets you know if symbol quality is less than acceptable I...

Page 141: ...me Capture time in milliseconds is a fixed overhead that includes the time of capture and transfer of the image When enabled the capture time is appended to the symbol data LocateTime The time in mill...

Page 142: ...symbol data ECCLevel Outputs the Data Matrix ECC level When enabled the ECC level is appended to the symbol data MatrixSize Defines the symbol matrix size in number of pixels in both the X and Y axis...

Page 143: ...pattern of the Data Matrix symbol relative to the code reader Match String Use the Match String display tab to configure the matchcode output functions and the master symbol database setup MatchcodeTy...

Page 144: ...uential Instructs the code reader to sequence after each match numeric only and compare symbols or portions of symbols for sequential numbers Sequential Matching When enabled Sequential Matching deter...

Page 145: ...mber information you can set the code reader to sort only the part number and ignore the other characters MatchLength Defines the length of the character string that is compared with the master symbol...

Page 146: ...34 is defined as the master symbol it results in matches for CR134 and CR234 but not CR2345 Entering URGENT as your master symbol results in matches for URGENT URGENT1 and URGENT12 but not for URGENT1...

Page 147: ...y occur NewMasterPin If Matchcode and New Master Pin are enabled and the new master pin is momentarily activated must be active for a minimum of 10 ms the master symbol information is loaded into the...

Page 148: ...le 15 shows an example if your Sequence Step is set to 3 and sequential Matching is set to Increment Match Replace Outputs a user defined data string whenever a match occurs and Matchcode is enabled P...

Page 149: ...enabled Provides a convenient shortcut for applications that must output a predefined text string whenever a symbol does not match a master symbol Figure 116 AOP Figure 117 WebConnect Enabled AOP Mis...

Page 150: ...es a 16 bit counter that increments each time that the code reader is reset This value is reset at power on Power onSaves Uses a 16 bit counter that increments each time that a code reader setting is...

Page 151: ...to the customer parameter section of nonvolatile memory is saved Hours Since Reset Read only Figure 119 WebConnect 1 Hours This parameter uses a 16 bit counter that increments every 60 minutes Minutes...

Page 152: ...since last reset Service timer increments can be set in seconds or minutes ServiceMessage When enabled up to a 10 character message is sent whenever the system detects that the service elapsed time h...

Page 153: ...nfigure how images are processed Image Storage ImageStorageStatus Image Storage Status determines if Image Logging is active If Image Storage Status and RAM Drive Size in MB in K764 are switched from...

Page 154: ...n IP report ImageFileFormat Defines the image format that you want to use ImageQuality Defines the amount of image compression you want the image to have ImageScale Defines the size that you want the...

Page 155: ...may be taken up by the RAM drive Default Image Options 1 Image 2 Read Cycle Report 3 Image Read Cycle Report IMPORTANT When saving images to RAM the system is limited to the actual RAM space availabl...

Page 156: ...rased upon entering the next read cycle If set to System Reset the saved image is erased upon the next system reset ActionatImageStorageLimit Defines what to do when Action at Storage Full is reached...

Page 157: ...CB52R102 E8 48CR CB80R133 E8 48CR CB80R190 E8 48CR CC16RAF E8 48CR CC50RAF E8 48CR CC77RAF E8 Enclosure IP65 67 aluminum Humidity 5 95 noncondensing OperatingTemperature 0 45 C 32 113 F StorageTempera...

Page 158: ...auto focus devices 1280 x 960 pixels global shutter Attribute 48CR CB16R400 E8 48CR CB52R102 E8 48CR CB80R133 E8 48CR CB80R190 E8 48CR CC16RAF E8 48CR CC50RAF E8 48CR CC77RAF E8 2D Data Matrix ECC 0 2...

Page 159: ...l opto isolated 4 5 28V rated 10 mA 28V DC Outputs 1 2 3 Bidirectional opto isolated 1 28V rated ICE 100 mA at 24V DC current limited by user FocalDistance mm in Field ofView mm in Typical 2D Mil Size...

Page 160: ...160 Rockwell Automation Publication 48CR UM001A EN P November 2019 Appendix A Specifications Notes...

Page 161: ...e To download the latest 48CR firmware revision go to rok auto pcdc and select your desired revision or use ControlFLASH Plus to auto locate the latest firmware online for you Verify Communication Thr...

Page 162: ...est from Download Center 4 Check the gray box next to the unit Catalog number you want to flash on the left side of the screen 5 Click Next IMPORTANT If you have an Internet connection selecting Lates...

Page 163: ...verify that it is inhibited 6 Click Flash 7 Wait for ControlFlash Plus to finish transmitting the updates At the end of the update a Flash interrupted warning appears Maximize your window and click R...

Page 164: ...mware with ControlFLASH Software 9 Once the Flash Results window with a green checkmark and 1 Succeeded appears you have successfully updated the firmware on your device Click Close on the Flash Resul...

Page 165: ...or ADC A device that converts an analog voltage or current signal to a discrete series of digitally encoded numbers signal for computer processing application specific integrated circuit ASIC An inte...

Page 166: ...iary port connections decode A good read The successful interpretation and output of the information encoded in a symbol default Restores ROM or flash settings initializes serial commands and resets a...

Page 167: ...is passed over unreliable or noisy communication channels external edge Allows a trigger signal from an object detector when it detects the appearance of an object rising edge to initiate a read cycl...

Page 168: ...f zero and white the value of one half duplex A communications system in which signals can travel between devices in both directions but not simultaneously histogram A graphical representation of the...

Page 169: ...view focused by the optical system of an imager at the corresponding image plane on the sensor output A channel or communications line Data or discrete signals that a device transmits or displays pari...

Page 170: ...ration The degree to which a color is free of white One of the three properties of color perception along with hue and value scattering Redirection of light that reflects off a surface or through an o...

Page 171: ...bility hardware 11 software 11 components 13 composite 108 configuration LED 118 configuration data 36 configuration requirement Ethernet IP 21 configure DHCP software 28 EtherNet IP network 21 Studio...

Page 172: ...17 interleaved 2 of 5 89 internet protocol parameter 47 introduction 9 IP address 23 physical module 47 ISO IEC 16022 parameters 139 L LED configuration 118 light collection option 158 linear security...

Page 173: ...115 output 1 and 2 parameter 129 output cycle ID 137 output indicator 116 quality output 126 read duration 114 setup button 126 symbol quality ISO IEC 16022 output 1 and 2 134 trend analysis output 1...

Page 174: ...49 requested packet interval RPI 42 resources additional 8 restore device defaults hardware 22 WebConnect 22 Run mode connection fails 43 S save relation list 27 secondary DNS server address 50 securi...

Page 175: ...herNet IP 43 UPC 94 update firmware with ControlFLASH 161 use BootP DHCP utility 25 DHCP software to configure module 28 V vendor 39 verify communication 161 W warning summary 8 web security 63 WebCon...

Page 176: ...176 Rockwell Automation Publication 48CR UM001A EN P November 2019 Index Notes...

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Page 178: ...al support direct dial page Literature Library Installation Instructions Manuals Brochures and Technical Data http www rockwellautomation com global literature library overview page Product Compatibil...

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