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Rockwell Automation Allen-Bradley 1606-XLE240E, Reference Manual

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Rockwell Automation Allen-Bradley 1606-XLE240E Reference Manual Download Page 15

Rockwell Automation Publication 1606-RM101A-EN-P - July 2020

15

Wiring Instructions

1. Use appropriate copper cables that are designed for minimum operating 

temperatures of:
• 60 °C (140 °F) for ambient up to 45 °C (113 °F)
• 75 °C (167 °F) for ambient up to 60 °C (140 °F)
• 90 °C (194 °F) for ambient up to 70 °C (158 °F)

2. Follow national installation codes and installation regulations.
3. Ensure that all strands of a stranded wire enter the terminal connection.
4. Securely tighten unused terminal compartments.
5. Ferrules are allowed.

Daisy Chaining

Daisy chaining (jumping from one power supply output to the next) is allowed 
for catalog numbers: 1606-XLE240E, -XLE240EC, -XLE240EP, and -XLE240EL. 
Daisy chaining is not allowed for 1606-XLE240EH.

Daisy chaining is allowed as long as the average output current through one 
terminal pin does not exceed 25 A. If the current is higher, use a separate 
distribution terminal block as shown in 

Figure 19

.

Functional Diagram

Figure 20 - Functional Diagram

Figure 18 - Daisy Chaining of Outputs

Figure 19 - Using Distribution Terminals

Load

+

-

Power

Supply

+  +

-  -

Output

Power

Supply

+  +

-  -

Output

max 25 A

continuous

 

Distribution

Terminals

Load

+

-

Power

Supply

+  +

-  -

Output

Power

Supply

+  +

-  -

Output

 

+

+

-
-

Output

Over-

Voltage

Protection

PFC

Converter

Output

Voltage

Regulator

Power

Converter

Output

Filter

Output

Voltage

Monitor

Output

Power

Manager

Temper-

ature
Shut-

down

Input Fuse
Input Filter
Input Rectifier
Inrush Current Limiter

V

OUT

L

N

DC-ok
Contact

DC-ok
LED

DC-ok
Relay

-

 

Summary of Contents for Allen-Bradley 1606-XLE240E

Page 1: ...Power Supply 24V 10 A 240 W Single phase Input Catalog Numbers 1606 XLE240E 1606 XLE240EC 1606 XLE240EL 1606 XLE240EH 1606 XLE240ED Reference Manual Original Instructions ...

Page 2: ...Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Labels may also be on or inside the equipment to provide sp...

Page 3: ...omagnetic Compatibility 17 Environment 18 Protection Features 19 Safety Features 19 Dielectric Strength 20 Approvals 21 Other Standards 21 Physical Dimensions and Weight 22 Accessories 23 Wall Panel Mount Bracket 23 Side Mount Bracket 24 Redundancy Module 25 Redundancy Module with Automated Load Sharing 25 Peak Current Capability 26 Back feeding Loads 27 External Input Protection 27 Output Circuit...

Page 4: ...4 Rockwell Automation Publication 1606 RM101A EN P July 2020 Notes ...

Page 5: ...igh immunity to transients and power surges low electromagnetic emission DC OK relay contact and a large international approval package for various applications Power supply features AC 100 240V Wide range Input Width only 39 mm 1 54 in Efficiency up to 95 2 Excellent Partial Load Efficiency 20 Output Power Reserves Safe HiccupPLUS Overload Mode Easy Fuse Breaking due to High Overload Peak Current...

Page 6: ...XLE240EH DC 110 300V 20 For power supply 1606 XLE240EP Input current DC 2 35 A At 110V DC 2 35 0 84 A At 110 300V DC Input inrush current 6 9 A pk At 40 C 104 F 120 230V AC Efficiency 93 6 95 2 At 120 230V AC Losses 16 4 12 1 W At 120 230V AC Hold up time 37 37 ms At 120 230V AC Temperature range 25 70 C 13 158 F Size w x h x d 39 x 124 x 117 mm 1 54 x 4 88 x 4 61 in Without DIN rail Weight 600 g ...

Page 7: ...est factor is the mathematical ratio of the peak value to RMS value of the input current waveform Typ 1 5 1 5 1 65 At 24V 10 A Start up delay Typ 300 ms 290 ms 240 ms See Figure 2 Rise time Typ 30 ms 30 ms 30 ms At 24V 10 A constant current load 0 mF load capacitance see Figure 2 Typ 75 ms 75 ms 75 ms At 24V 10 A constant current load 10 mF load capacitance see Figure 2 Turn on overshoot Max 200 m...

Page 8: ...otes DC input Nom DC 110 150V 20 For 1606 XLE240E 1606 XLE240EC 1606 XLE240EL and 1606 XLE240EH Nom DC 110 300V 20 For 1606 XLE240EP DC input range Min 88 180V DC For 1606 XLE240E 1606 XLE240EC 1606 XLE240EL and 1606 XLE240EH continuous operation Min 88 360V DC For 1606 XLE240EP DC input current Typ 2 35 A At 110V DC at 24V 10 A Typ 0 84 A At 300V DC at 24V 10 A Allowed Voltage L N to Earth Max 37...

Page 9: ...otes Inrush current Max 11 A pk 7 A pk 11 A pk At 40 C 104 F cold start Typ 9 A pk 6 A pk 6 A pk At 25 C 77 F cold start Typ 9 A pk 6 A pk 9 A pk At 40 C 104 F cold start Inrush energy Max 0 1 A s 0 1 A s 0 4 A s At 40 C 104 F cold start Figure 6 Typical Turn on Behavior at Nominal Load 120V AC Input and 25 C 77 F Ambient Figure 7 Typical Turn on Behavior at Nominal Load 230V AC Input and 25 C 77 ...

Page 10: ...e Figure 8 HiccupPLUS mode 2 Output voltage below 13V DC see Figure 8 Short circuit current Min 12 5 A 3 Load impedance 45 mΩ see Figure 10 Max 15 5 A 3 Load impedance 45 mΩ see Figure 10 Max 5 A Average R M S current load impedance 50 mΩ see Figure 10 Min 28 A Up to 12 ms load impedance 45 mΩ see Figure 9 Typ 30 5 A Up to 12 ms load impedance 45 mΩ see Figure 9 Output capacitance Typ 4400 μF Incl...

Page 11: ... 20 30 40 80 ms 90 120 155 190 230V AC Input Voltage 50 60 Hold up Time 70 a b c d a 24V 5 A typ b 24V 5 A min c 24V 10 A typ d 24V 10 A min 5 Hold up Time Zero Transition Output Voltage Input Voltage Attributes Descriptions Contact closes As soon as the output voltage reaches 90 typ of the adjusted output voltage level Contact opens As soon as the output voltage dips more than 10 below the adjust...

Page 12: ... A 25 at 7 5 A 25 at 10 A Power losses Typ 2 5 W 2 1 W 1 8 W At 24V 0 A Typ 9 8 W 8 9 W 7 1 W At 24V 5 A Typ 18 3 W 16 4 W 12 1 W At 24V 10 A Typ 23 4 W 21 7 W 14 8 W At 24V 12 A Power Boost Figure 14 Efficiency vs Output Current at 24V Typ Figure 15 Power Losses vs Output Current at 24V Typ Figure 16 Efficiency vs Input Voltage at 24V 10 A Typ Figure 17 Power Losses vs Input Voltage at 24V 10 A T...

Page 13: ...e 1 000 000 h means that statistically one unit fails every 100 hours if 10 000 units are installed in the field However it cannot be determined if the failed unit has been running for 50 000 h or only for 100 h For these types of units the MTTF Mean Time To Failure value is the same value as the MTBF value Attributes Values Notes 100V AC 120V AC 230V AC Lifetime Expectancy 128 000 h 141 000 h 176...

Page 14: ...es Values Input Output DC Signal Type Quick connect spring clamp termination Quick connect spring clamp termination Push in termination Solid wire 6 mm2 max 6 mm2 max 1 5 mm2 max Stranded wire 4 mm2 max 4 mm2 max 1 5 mm2 max American Wire Gauge AWG 20 10 AWG 20 10 AWG 24 16 Wire diameter max including ferrules 2 8 mm 0 11 in 2 8 mm 0 11 in 1 6 mm 0 06 in Wire stripping length 10 mm 0 4 in 10 mm 0 ...

Page 15: ... XLE240E XLE240EC XLE240EP and XLE240EL Daisy chaining is not allowed for 1606 XLE240EH Daisy chaining is allowed as long as the average output current through one terminal pin does not exceed 25 A If the current is higher use a separate distribution terminal block as shown in Figure 19 Functional Diagram Figure 20 Functional Diagram Figure 18 Daisy Chaining of Outputs Figure 19 Using Distribution...

Page 16: ...t PE Protective Earth input 2 Output Terminals two identical poles and three identical poles 1606 XLE240E 1606 XLE240EC 1606 XLE240EP Screw terminals 1606 XLE240EL Spring clamp terminals 1606 XLE240EH Push in terminals Positive output Negative return output 3 Output Voltage Potentiometer Open the flap to adjust the output voltage The factory setting is 24 1V 4 DC OK Status Indicator green On when ...

Page 17: ...rion A Mains voltage dips EN 61000 4 11 0 of 100V AC 0V AC 20 ms Criterion A 40 of 100V AC 40V AC 200 ms Criterion C 70 of 100V AC 70V AC 500 ms Criterion C 0 of 200V AC 0V AC 20 ms Criterion A 40 of 200V AC 80V AC 200 ms Criterion A 70 of 200V AC 140V AC 500 ms Criterion A Voltage interruptions EN 61000 4 11 0 of 200V AC 0V 5000 ms Criterion C Voltage sags SEMI F47 0706 Dips on the input voltage ...

Page 18: ...e 0 2000 m 0 6560 ft Without any restrictions 2000 6000 m 6560 19 685 ft Reduce output power or ambient temperature see Figure 23 Altitude derating 15 W 1000 m 15 W 3281 ft or 5 C 1000 m 9 F 3281 ft Above 2000 m 6500 ft see Figure 23 Overvoltage category III According to IEC 62477 1 for altitudes up to 2000 m 6560 ft II According to IEC 62477 1 for altitudes from 2000 6000 m 6560 19685 ft Degree o...

Page 19: ...ent on input voltage load and installation methods Input transient protection MOV Metal Oxide Varistor For protection values see Electromagnetic Compatibility on page 17 Internal input fuse Included Slow blow high braking capacity fuse that is not user replaceable Attributes Values Notes Input output separation Double or reinforced galvanic isolation SELV IEC EN 60950 1 PELV IEC EN 60204 1 EN 6247...

Page 20: ...quirements according to EN60204 1 6 4 1 we recommend that either the pole the pole or another part of the output circuit shall be connected to the protective earth system This helps to avoid situations in which a load starts unexpectedly or cannot be switched off when unnoticed earth faults occur Test Type Time A B C D Type Test 60 s 2500V AC 4000V AC 1000V AC 500V AC Factory Test 5 s 2500V AC 250...

Page 21: ...s locations Zone 2 Category 3G Number of ATEX certificate EPS 15 ATEX 1 101 X The power supply must be built in inside of an IP54 enclosure IEC 60079 0 IEC 60079 15 except 1606 XLE240EH Suitable for use in Class 1 Zone 2 Groups IIa IIb and IIc locations Number of IECEx certificate IECEx EPS 15 0079X Marine except 1606 XLE240EH 1606 XLE240EP GL Germanischer Lloyd classified Environmental category C...

Page 22: ... rail height must be added to the unit depth to calculate the total required installation depth Weight 600 g 1 3 lb DIN rail Use 35 mm 1 38 in DIN rails according to EN 60715 or EN 50022 with a height of 7 5 mm or 15 mm 0 30 in or 0 59 in Housing material Body Aluminum alloy Cover Zinc plated steel Installation clearances See Specifications on page 6 SideView 1606 XLE240E 1606 XLE240EC 1606 XLE240...

Page 23: ... section describes accessories that can be used with the power supplies Wall Panel Mount Bracket All dimensions are in millimeters Figure 26 Left Isometric View Figure 27 Right Isometric View Figure 28 Back Isometric View Figure 29 Front View Figure 30 Bracket Figure 31 Side View ...

Page 24: ...the black plastic slider of the unit have to be detached so that the steel brackets can be mounted For sideway DIN rail mounting the removed aluminum brackets and the black plastic slider must be mounted on the steel bracket Figure 32 Side Mount Bracket Figure 33 Side Mounting Without DIN Rail Brackets Figure 34 Side Mounting With DIN Rail Brackets Figure 35 Mounting Dimensions Side Mounting Brack...

Page 25: ... Sharing The redundancy module 1606 XLERED20Y is equipped with two input channels which are individually decoupled using MOSFET technology Using MOSFETs instead of diodes reduces the heat generation and the voltage drop between input and output The 1606 XLERED20Y does not require an additional auxiliary voltage and is self powered even if there is a short circuit across the output Due to the low p...

Page 26: ...ker need a certain amount of overcurrent to open in a timely manner This avoids voltage loss in adjacent circuits The extra current peak current is supplied by the power converter and the built in large sized output capacitors of the power supply The capacitors get discharged during such an event which causes a voltage dip on the output Figure 36 Figure 37 and Figure 38 show typical voltage dips f...

Page 27: ...s 40 A Higher currents can temporarily shut down the output voltage The absorbing energy can be calculated according to the built in large sized output capacitor which is specified in Output on page 10 External Input Protection The unit is tested and approved for branch circuits up to 30 A UL and 32 A IEC An external protection is only required if the supplying branch has an ampacity greater than ...

Page 28: ...rthermore the impedance of the faulty branch must be sufficiently small in order for the current to flow The best current reserve in the power supply does not help if Ohm s law does not permit current flow The following table has typical test results showing which B and C Characteristic MCBs magnetically trip depending on the wire cross section and wire length The following table shows maximal wir...

Page 29: ...of the output is required when the sum of the output voltage is above 60V DC Avoid return voltage for example from a decelerating motor or battery which is applied to the output terminals Restrictions Keep an installation clearance of 15 mm 0 59 in left right between two power supplies and avoid installing the power supplies on top of each other Do not use power supplies in series in mounting orie...

Page 30: ... required on each output Alternatively a diode or redundancy module can also be used Energize all units simultaneously to avoid the overload HiccupPLUS mode It also might be necessary to cycle the input power turn off for at least five seconds if the output was in HiccupPLUS mode due to overload or short circuits and the required output current is higher than the current of one unit Restrictions K...

Page 31: ...RL spring clamp terminals or 1606 XLE240ERZ plug connectors for hot swap Recommendations for building redundant power systems Use separate input fuses for each power supply Monitor the individual power supply units Therefore use the DC OK relay contact of the power supply It is desirable to set the output voltages of all units to the same value 100 mV or leave it at the factory setting Leakage cur...

Page 32: ...here a derating of the output current is required such as altitude Wiring examples for 1 1 redundancy Figure 44 Wiring for N 1 Redundancy with Four Power Supplies and Two 1606 XLERED20 Redundancy Modules Inductive and Capacitive Loads The unit is designed to supply any kind of loads including capacitive and inductive loads If large capacitors such as EDLCs electric double layer capacitors or Ultra...

Page 33: ...below the allowed charging current of the battery 4 Use only matched batteries when putting 12V types in series 5 Ensure that the ambient temperature of the power supply stays below 40 C 104 F 6 The return current to the power supply battery discharge current is 3 5 mA typ when the power supply is switched off except in case a blocking diode is used Operation On Two Phases The power supply can als...

Page 34: ...the right side of the power supply with a distance of 1 cm 0 39 in Attributes Case A Case B Case C Case D Enclosure size 110 x 180 x 165 mm 4 33 x 7 09 x 6 50 in Rittal Typ IP66 Box PK 9516 100 plastic 110 x 180 x 165 mm 4 33 x 7 09 x 6 50 in Rittal Typ IP66 Box PK 9516 100 plastic 180 x 180 x 165 mm 7 09 x 7 09 x 6 50 in Rittal Typ IP66 Box PK 9519 100 plastic 180 x 180 x 165 mm 7 09 x 7 09 x 6 5...

Page 35: ... of A1 Figure 46 Mounting Orientation A standard orientation Figure 47 Mounting Orientation B upside down Figure 48 Mounting Orientation C table top mounting Figure 49 Mounting Orientation D horizontal clockwise Figure 50 Mounting Orientation E horizontal counterclockwise Power Supply OUTPUT INPUT Output Current 0 10 20 30 40 60 C 3 6 9 12 A 50 A 1 Ambient Temperature Power Supply OUTPUT INPUT Out...

Page 36: ...36 Rockwell Automation Publication 1606 RM101A EN P July 2020 Notes ...

Page 37: ... Preventive Maintenance Enclosures and Contact Ratings Specifications publication IC TD002 Provides a quick reference tool for Allen Bradley industrial automation controls and assemblies Safety Guidelines for the Application Installation and Maintenance of Solid State Control publication SGI 1 1 Designed to harmonize with NEMA Standards Publication No ICS 1 1 1987 and provides general guidelines f...

Page 38: ...edgebase Access Knowledgebase articles rok auto knowledgebase Local Technical Support Phone Numbers Locate the telephone number for your country rok auto phonesupport Literature Library Find installation instructions manuals brochures and technical data publications rok auto literature Product Compatibility and Download Center PCDC Download firmware associated files such as AOP EDS and DTM and acc...

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