manualshive.com logo in svg

Rockwell Automation 9VT201-007HTNNN, User Manual, Page: 131 / 224

Share
Download
Rockwell Automation 9VT201-007HTNNN User Manual Download Page 131

Publication 9VT-UM001D-EN-P

Chapter

 4

Troubleshooting

Chapter 4 provides information to guide you in troubleshooting the 
VTAC 9. Included is a listing and description of drive faults (with 
possible solutions, when applicable) and alarms.

For information on…

See page…

Drive Faults

4-2

Manually Clearing Faults

4-4

Fault Descriptions

4-4

Drive Alarms

4-8

Clearing Alarms

4-9

Alarm Descriptions

4-10

Diagnostic Parameters

4-12

Common Symptoms and Corrective Actions

4-13

Troubleshooting Using the LCD OIM

4-16

Summary of Contents for 9VT201-007HTNNN

Page 1: ...VTAC 9 AC Drive Firmware Version 3 xx User Manual ...

Page 2: ...r actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of...

Page 3: ...e Additional documentation needed when installing Bypass Package Style B Drives 1 1 1 23 1 30 Suggested Analog Signal Wiring section added 1 23 1 30 Interlock Connection Considerations added 1 24 1 31 Important statement regarding the two types of I O Terminal Blocks added 1 25 1 32 Parameter 178 Sleep Wake Mode description updated 3 38 Sleep Wake Mode definitions updated C 11 ...

Page 4: ...soc 2 ...

Page 5: ...ents 1 6 Fuses and Circuit Breakers 1 7 Power Wiring 1 7 Using Input Output Contactors 1 16 Disconnecting MOVs and Common Mode Capacitors 1 18 I O Wiring 1 21 Speed Reference Control 1 35 Auto Manual Examples 1 36 EMC Instructions 1 37 FCC Instructions 1 40 Chapter 2 Start Up Prepare For Drive Start Up 2 2 Status Indicators 2 3 Running the Start Up Routines 2 4 Chapter 3 Programming and Parameters...

Page 6: ...21 Appendix B Using the LCD OIM External and Internal Connections B 1 Install Remove the Local LCD OIM B 5 Display Description B 6 LCD OIM Menu Structure B 8 Power Up and Adjust the LCD OIM B 9 Select a Device in the System B 9 Program the Drive B 10 Monitor the Drive Using the Process Display Screen B 12 Control the Drive From the LCD OIM B 18 Appendix C Application Notes External Brake Resistor ...

Page 7: ...T IN001 Manuals are available online at http www rockwellautomation com vtac If you have any questions or problems with the products described in this instruction manual contact your authorized Rockwell Automation VTAC drive representative For technical assistance call 1 440 646 7271 Before calling please review the troubleshooting section of this manual and for additional information visit VTAC D...

Page 8: ...l be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled The following words are used throughout the manual to describe an action Manual Conventions Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary...

Page 9: ...nt damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the sy...

Page 10: ...Input Power Code Option 0 None j Reactor Code Type 0 None b1 Horsepower Rating 208V 60 Hz Input Code Hp Drive Frame 2 2 B 3 3 B 5 5 C 7 7 5 D 10 10 D 15 15 D 20 20 E 25 25 E 30 30 4 40 40 5 50 50 5 60 60 6 75 75 6 100 100 6 b2 Horsepower Rating 480V 60 Hz Input Code Hp Drive Frame 3 3 B 5 5 B 7 7 5 C 10 10 C 15 15 D 20 20 D 25 25 D 2 30 30 D 3 40 40 E 3 50 50 E 3 60 60 4 75 75 5 100 100 5 125 125 ...

Page 11: ... 5 C 025 7 5 D 032 10 D 043 15 D 062 20 E 078 25 E 092 30 4 120 40 5 130 50 5 177 60 6 221 75 6 260 100 6 d2 Horsepower Rating 480V 60 Hz Input Code Hp Drive Frame 005 3 B 008 5 B 011 7 5 C 014 10 C 022 15 D 027 20 D 034 25 D 034 25 2 040 30 D 040 30 3 052 40 E 052 40 3 065 50 E 065 50 3 077 60 4 096 75 5 125 100 5 156 125 6 180 150 6 248 200 6 d3 Horsepower Rating 650V dc Input Code Hp Drive Fram...

Page 12: ... D00 5 B 9VT401 008HTNNN 9VT 541H0N D00 7 5 C 9VT401 011HTANN 9VT 741H0N D00 10 C 9VT401 014HTANN 9VT 1041H0N D00 15 D 9VT401 022HTANN 9VT 1541H0N D00 20 D 9VT401 027HTANN 9VT 2041H0N D00 25 D 9VT401 034HTANN 9VT 2541H0N D00 25 2 9VT401 034HTANA 9VT 2541H0A D00 30 D 9VT401 040HTANN 9VT 3041H0N D00 30 3 9VT401 040HTANA 9VT 3041H0A D00 40 E 9VT401 052HTANN 9VT 4041H0N D00 40 3 9VT401 052HTANA 9VT 40...

Page 13: ...9VT21F 032HTANN 9VT 102FH0N D00 15 D 9VT21F 043HTANN 9VT 152FH0N D00 20 E 9VT21F 062HTANN 9VT 202FH0N D00 25 E 9VT21F 078HTANN 9VT 252FH0N D00 480V AC 3 B 9VT41F 005HTNNN 9VT 34FH0N D00 5 B 9VT41F 008HTNNN 9VT 54FH0N D00 7 5 C 9VT41F 011HTANN 9VT 74FH0N D00 10 C 9VT41F 014HTANN 9VT 104FH0N D00 15 D 9VT41F 022HTANN 9VT 154FH0N D00 20 D 9VT41F 027HTANN 9VT 204FH0N D00 25 D 9VT41F 034HTANN 9VT 254FH0...

Page 14: ...P 8 Overview Publication 9VT UM001D EN P Notes ...

Page 15: ... Opening the Cover 1 2 Disconnecting MOVs and Common Mode Capacitors 1 18 Mounting Considerations 1 4 AC Supply Source Considerations 1 5 I O Wiring 1 21 General Grounding Requirements 1 6 Speed Reference Control 1 35 Fuses and Circuit Breakers 1 7 Auto Manual Examples 1 36 Power Wiring 1 7 EMC Instructions 1 37 Using Input Output Contactors 1 16 FCC Instructions 1 40 ATTENTION The following infor...

Page 16: ...avoid damaging the connector pins Figure 1 1 Removing the Drive Cover Frames B D Opening the Cover ATTENTION DC bus capacitors retain hazardous voltages after input power has been removed After disconnecting input power wait five minutes for the DC bus capacitors to discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are discharged before touching any internal com...

Page 17: ...he Drive Cover Frame E Drive Frames 2 Through 6 Follow these steps for Drive Frames 2 6 Step 1 Locate the slot in the upper left hand corner of the drive refer to Figure 1 3 Step 2 Slide the locking tab up and swing the door open Figure 1 3 Opening the Drive Cover Frames 2 6 ...

Page 18: ... of protection against contact with equipment These enclosures offer no protection against airborne contaminants such as dust or water IP20 NEMA Type Open Top Label Removed 2 2 Removing the adhesive top label from the drive changes the NEMA enclosure rating from Type 1 to Open Type B C D E 3 25 208V 2 50 460V 50 degrees C 122 degrees F NA 2 3 4 30 208V 25 60 460V 40 degrees C 104 degrees F 50 degr...

Page 19: ...wer source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions 2 5 HP or Less Drives in addition to 1 above The nearest supply transformer is larger than 100kVA or the available short circuit fault current is greater than 100 000A The impedance in front...

Page 20: ...nput ground conductor should be grounded independently and directly to this point bar Figure 1 4 Typical Grounding Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or elec...

Page 21: ...commended fuses circuit breakers Cable Types Acceptable for 200 600 Volt Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avo...

Page 22: ...may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks Refer to Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES IN001A EN P Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flex...

Page 23: ... conductors with XLPE insulation Copper braid aluminum foil combination shield and tinned copper drain wire PVC jacket Standard Option 2 Tray rated 600V 90 C 194 F RHH RHW 2 Anixter OLF 7xxxxx or equivalent Three tinned copper conductors with XLPE insulation 5 mil single helical copper tape 25 overlap min with three bare copper grounds in contact with shield PVC jacket Class I II Division I II Tra...

Page 24: ...Phase Select Jumper Transformer Frame 5 shown Frame 6 Transformer Tap Access The transformer is located behind the Power Terminal Block in the area shown in Figure 1 5 Access is gained by releasing the terminal block from the rail To release terminal block and change tap 1 Locate the small metal tab at the bottom of the end block 2 Press the tab in and pull the top of the block out Repeat for next...

Page 25: ...d slide the plate out No Name Frame Description Wire Size Range 1 Torque Maximum Minimum Maximum Recommended Power Terminal Block B C Input power and motor connections 3 5 mm2 12 AWG 0 3 mm2 22 AWG 0 66 N m 5 5 lb in 0 6 N m 5 lb in D 8 4 mm2 8 AWG 0 8 mm2 18 AWG 1 7 N m 15 lb in 1 4 N m 12 lb in E 25 0 mm2 3 AWG 2 5 mm2 14 AWG 2 71 N m 24 lb in 2 71 N m 24 lb in SHLD terminal B E Terminating poin...

Page 26: ... Do not connect both an internal and external DB resistor at the same time This may violate the minimum allowed DB resistance and cause drive damage BR2 DC Brake U U T1 To Motor V V T2 To Motor W W T3 To Motor PE PE Ground PE PE Ground DC DC Bus Test point on Frames B D located to the left or right of the Power Terminal Block Frame E has a dedicated terminal DC DC Bus L1 R L2 S L3 T BR1 DC BR2 BRK...

Page 27: ...0 AWG 16 0 mm2 6 AWG 5 50 HP 208V 100 HP 480V Input power DC DC and motor 70 0 mm2 2 0 AWG 25 0 mm2 4 AWG BR1 2 terminals 50 0 mm2 1 0 AWG 2 5 mm2 14 AWG PE 50 0 mm2 1 0 AWG 16 0 mm2 6 AWG 6 Input power DC DC BR1 2 PE motor connections 120 0 mm2 4 0 AWG 2 5 mm2 14 AWG 6 N m 52 lb in 6 N m 52 lb in SHLD Terminal 2 6 Terminating point for wiring shields 1 6 N m 14 lb in 1 6 N m 14 lb in AUX Terminal...

Page 28: ...NAL RATINGS PE 300 VDC EXT PWR SPLY TERM PS PS WIRE RANGE 22 10 AWG 0 5 4 MM2 TORQUE 5 3 IN LB 0 6 N M STRIP LENGTH 0 35 IN 9 MM 17 21 INPUT AC OUTPUT Optional Communications Module 9 BR1 BR2 DC DC U T1 V T2 W T3 R L1 S L2 T L3 Optional Communications Module PE B PE A 75C Cu Wire 3 AWG 25MM 2 Max 16 IN LBS 1 8 N M TORQUE WIRE STRIP CONTROL POWER AUX IN SHLD SHLD PE 75C Cu Wire 6 AWG 10MM2 Max BR1 ...

Page 29: ...2 PS PS T L3 S L2 R L1 PE PE W T3 V T2 U T1 DC DC BR1 DC BR2 PS PS 240 VAC 120 VAC 0 VAC PE PE W T3 V T2 U T1 DC DC BR1 DC BR2 PS PS Precharge Resistor Fuse DCT12 2 Common Bus Drives w Precharge Only USE 75 C COPPER WIRE ONLY TORQUE 52 IN LB 6 N M U T1 DC DC BR1 BR2 V T2 W T3 R L1 S L2 INPUT OUTPUT T L3 PE PE USE 75 C COPPER WIRE ONLY TORQUE 52 IN LB 6 N M 22 10 AWG 5 3 IN LB 0 6 N M WIRE STRIP PS...

Page 30: ...rol Voltage see Table 1 D PS AUX Auxiliary Control Voltage see Table 1 D Using Input Output Contactors ATTENTION A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used operation must not e...

Page 31: ...o an active drive by closing the contactor or disconnect could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor or disconnect should be wired to a drive digital input that is programmed as Enable This will cause the drive to execute a coast to stop cease output whenever an ...

Page 32: ...mper Locations C Frame Shown Figure 1 13 Phase to Ground MOV Removal Frame B E Figure 1 14 Common Mode Capacitors to Ground Removal Frame B E Disconnecting MOVs and Common Mode Capacitors ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before removing installing jumpers Measure the DC bus voltage at the DC terminal of the Power Terminal Bloc...

Page 33: ... Figure 1 15 for loca tion Disconnect insulate and secure the wire to guard against unintentional contact with chassis or components MOV s Note location of the two green yellow jumper wires next to the Power Terminal Block Figure 1 15 Disconnect insulate and secure the wires to guard against unintentional contact with chassis or components Input Filter Capacitors 6 Wire Common Mode Capacitors Remo...

Page 34: ... 16 IN LBS 1 8 N M TORQUE WIRE STRIP CONTROL POWER AUX IN SHLD SHLD PE 75C Cu Wire 6 AWG 10MM2 Max BR1 BR2 12 IN LBS 1 4 N M TORQUE Frame 2 WIRE RANGE 14 1 0 AWG 2 5 35 MM2 TORQUE 32 IN LB 3 6 N M STRIP LENGTH 0 67 IN 17 MM USE 75 C CU WIRE ONLY POWER TERMINAL RATINGS WIRE RANGE 6 1 0 AWG 16 35 MM2 TORQUE 44 IN LB 5 N M STRIP LENGTH 0 83 IN 21 MM GROUND TERMINAL RATINGS PE 300 VDC EXT PWR SPLY TER...

Page 35: ...ource could cause component damage Verify proper configuration prior to applying input signals ATTENTION Hazard of personal injury or equipment damage exists when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction Use speed command parameters to help reduce input source sensitivity Signal Type Where Used Belden Wire ...

Page 36: ...ns Figure 1 17 I O Terminal Positions Frames B E No Name Description Wire Size Range 1 Torque Maximum Minimum Maximum Recommended I O Terminal Block Signal control connections 1 5 mm2 16 AWG 0 05 mm2 30 AWG 0 55 N m 4 9 lb in 0 5 N m 4 4 lb in 1 Maximum minimum that the terminal block will accept these are not recommendations No Description Suggested entry for communication wiring Suggested entry ...

Page 37: ...me size Frame B E 2 Frame 2 6 2 Frame B E 2 Frame 2 6 2 Use these terminals for wiring TB 16 17 TB 17 18 TB 18 19 TB 3 4 1 If a different Analog Input selection is required Parameter 320 bit values will have to be configured Parameters 325 and 326 or 322 and 323 will have to be configured See Chapter 3 for details on programming parameters 2 Frame size can be determined by the number of terminals ...

Page 38: ...ve automatically when the Freeze Fire Stat input closes or power is restored the F2 Function Loss fault can be automatically cleared by one of the following methods 1 Jumper I O Terminals 2 Clear Faults and 3 Function Loss on drives with 26 terminals Frames B E or jumper I O Terminals 28 Clear Faults and 29 Function Loss on drives with 32 terminals Frames 2 6 2 Set parameter 363 Digital In3 Sel to...

Page 39: ... 1 Volts 16 Analog In 1 Current Non isolated 4 20mA 10 bit 100 ohm input impedance 3 17 Analog In 1 Current 18 Analog In 2 Volts 2 Voltage Reads value at 18 19 Isolated bipolar differential 0 to 10V unipolar 10 bit or 10V bipolar 10 bit sign 100k ohm input impedance 4 19 Analog In 2 Volts 20 Analog In 2 Current Isolated 4 20mA 10 bit sign 100 ohm input impedance 4 21 Analog In 2 Current 22 10V Pot...

Page 40: ...Param 320 Bit 1 0 Voltage Adjust Scaling Param 091 092 325 326 Check Results Param 017 Analog Input Unipolar Speed Reference 4 20 mA Input Select Speed Reference source Param 090 1 Analog In 1 Configure Input for Current Param 320 Bit 0 1 Current Adjust Scaling Param 091 092 322 323 Check Results Param 016 Analog Output Unipolar 0 to 10V Output Can Drive a 2k Ohm load 25 mA short circuit limit Sel...

Page 41: ...gital Input 2 Param 362 5 Start Digital Output Form C Relays Energized in Normal State Select Source Param 380 384 Enable Input Shown in enabled state Configure with parameter 364 Input Output Connection Example Required Parameter Settings 24V Common 1 2 8 Stop Start 11 12 13 24 25 26 Power Source or NOT Fault Fault Run NOT Run 4 ...

Page 42: ... cassette follow the steps below Cassette removal will be similar for all frames 0 Frame drive shown Figure 1 18 Typical Cassette I O Terminal Blocks Frames 2 6 Step Description Disconnect the two cable connectors shown in Figure 1 18 Loosen the two screw latches shown in Figure 1 18 Slide the cassette out Remove screws securing cassette cover to gain access to the boards A B C D B R 1 B R 2 DC DC...

Page 43: ... Positions Frames 2 6 No Name Description Wire Size Range 1 Torque Maximum Minimum Maximum Recommended I O Cassette Removable I O Cassette I O Terminal Block Signal control connections 2 1 mm2 14 AWG 0 30 mm2 22 AWG 0 6 N m 5 2 lb in 0 6 N m 5 2 lb in 1 Maximum minimum that the terminal block will accept these are not recommendations 1 16 32 ...

Page 44: ...me size Frame B E 2 Frame 2 6 2 Frame B E 2 Frame 2 6 2 Use these terminals for wiring TB 16 17 TB 17 18 TB 18 19 TB 3 4 1 If a different Analog Input selection is required Parameter 320 bit values will have to be configured Parameters 325 and 326 or 322 and 323 will have to be configured See Chapter 3 for details on programming parameters 2 Frame size can be determined by the number of terminals ...

Page 45: ...ve automatically when the Freeze Fire Stat input closes or power is restored the F2 Function Loss fault can be automatically cleared by one of the following methods 1 Jumper I O Terminals 2 Clear Faults and 3 Function Loss on drives with 26 terminals Frames B E or jumper I O Terminals 28 Clear Faults and 29 Function Loss on drives with 32 terminals Frames 2 6 2 Set parameter 363 Digital In3 Sel to...

Page 46: ...nlg Current In 1 2 Isolated 3 4 20mA 11 bit sign 124 ohm input impedance 320 327 18 Anlg Current In 1 19 Anlg Current In 2 2 Isolated 4 4 20mA 11 bit sign 124 ohm input impedance 20 Anlg Current In 2 21 10V Pot Reference 2k ohm minimum 22 10V Pot Reference 23 Reserved for Future Use 24 24VDC 5 Drive supplied logic input power 5 25 Digital In Common 26 24V Common 5 Common for internal power supply ...

Page 47: ...arameters 91 92 and 325 326 Check results Parameter 017 Analog Current Input Unipolar Speed Reference 4 20 mA Input Select Speed Reference Source Parameter 090 1 Analog In 1 Configure Input for Current Parameter 320 Bit 0 1 Current Adjust Scaling Parameters 91 92 and 325 326 Check Results Parameter 017 Analog Output 10V Unipolar shown 4 20 mA Unipolar use term 8 9 Configure with Parameter 340 Sele...

Page 48: ...dependent Requires 3 wire functions only Digital In1 Sel Using 2 wire selections will cause a type 2 alarm page 4 10 Set Digital Input 1 Param 361 4 Stop CF Set Digital Input 2 Param 362 5 Start Digital Output Relays shown in powered state with drive faulted See page 1 32 Select Source to Activate Parameters 380 384 Enable Input Configure with parameter 364 Start 24 25 26 27 28 Stop Start 25 27 28...

Page 49: ...gital inputs DPI command or Hand Auto OIM operation Figure 1 20 Speed Reference Selection Chart Speed Reference Control Default Preset Speed 1 Parameter 101 Preset Speed 2 Parameter 102 Preset Speed 3 Parameter 103 Preset Speed 4 Parameter 104 Preset Speed 5 Parameter 105 Preset Speed 6 Parameter 106 Purge Speed Parameter 107 TB Man Ref Sel Parameter 096 Digital Input DPI Port Ref 1 6 See Paramete...

Page 50: ... mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the Building Automation Controller through a communications module installed in the drive Since the internal communications is designated as Network Speed Ref A Sel is set to Network with the drive running from the Auto source Since the Manual speed reference is is...

Page 51: ...emoved from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents Use of line filters in ungrounded systems is not recommended VTAC ...

Page 52: ...CE Compliance Conditions 1 6 listed below must be satisfied for VTAC 9 drives to meet the requirements of EN61800 3 1 Standard VTAC 9 CE compatible Drive 2 Review important precautions attention statements throughout this manual before installing the drive 3 Grounding as described on page 1 7 4 Output power control I O and signal wiring must be braided shielded cable with a coverage of 75 or bette...

Page 53: ...Frame HP 480V Restrict Motor Cable to External Filter Required Common Mode Core Required Restrict Motor Cable to External Filter Required Common Mode Core Required B 3 12m 40 ft 100m 328 ft RF3 0006 4 B 5 12m 40 ft 100m 328 ft RF3 0010 4 C 7 5 12m 40 ft 1321 M048 150m 492 ft RF3 0018 4 C 10 12m 40 ft 1321 M048 150m 492 ft RF3 0018 4 D 15 12m 40 ft 150m 492 ft RF3 0025 4 D 20 12m 40 ft 150m 492 ft ...

Page 54: ...armful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense Essential Requirements for FCC Compliance Conditions 1 4 listed below must be satisfied for VTAC 9 drives to meet the requirements of FCC Part 15 Subpart B 1 Grounding as descri...

Page 55: ... 0006 4 B 5 12m 40 ft 100m 328 ft RF3 0010 4 C 7 5 12m 40 ft 1321 M048 150m 492 ft RF3 0018 4 C 10 12m 40 ft 1321 M048 150m 492 ft RF3 0018 4 D 15 12m 40 ft 150m 492 ft RF3 0025 4 D 20 12m 40 ft 150m 492 ft 22 RFD036 D 25 12m 40 ft 150m 492 ft 22 RFD050 D 30 12m 40 ft 150m 492 ft 22 RFD050 E 40 30m 98 ft 22 RFD070 E 50 30m 98 ft 22 RFD070 2 25 150m 492 ft 22 RFD036 3 30 150m 492 ft 22 RFD050 3 40 ...

Page 56: ...1 42 Installation Wiring Publication 9VT UM001D EN P Notes ...

Page 57: ... does not occur while performing this procedure Do Not Proceed Remove Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust ...

Page 58: ...ant When power is first applied the OIM may require approximately 5 seconds until commands are recognized including the Stop key Applying Power to the Drive 4 Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable verify that signals are present or the drive will not start Refer to Alarm Descriptions on page 4 10 for a l...

Page 59: ... Check parameter 214 Start Inhibits Flashing Drive Running An intermittent type 1 alarm condition is occurring Check parameter 211 Drive Alarm 1 Steady Drive Running A continuous type 1 alarm condition exists Check parameter 211 Drive Alarm 1 Red See page 4 4 Flashing A fault has occurred Steady A non resetable fault has occurred Drive Refer to the Communication Adapter User Manual Status of DPI p...

Page 60: ...portant Parameter values are saved as they are changed Pressing or aborting the Start Up routine will not undo the changes You do not have to configure all of the parameters in all 7 menus The first menu selection Quickstart contains the minimum basic parameters that must be configured before running the drive These are listed in table Table 2 A Running the Start Up Routines Lang P0 VTAC 9 Auto St...

Page 61: ...menu Done Important The drive is shiped with a default configuration of control from the keypad For drive control from the terminal block inputs parameter 89 Logic Source Sel must be set to 0 Exiting Before Completing the Start Up Routines To exit the Start Up routines press the F4 key Exit When you select the Start Up icon from the main menu again you will be prompted to either continue or restar...

Page 62: ...2 6 Start Up Publication 9VT UM001D EN P Notes ...

Page 63: ... selection from 2 or more items The LCD OIM will display a text message for each item Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true Numeric Parameters These parameters have a single numerical value i e 0 1 Volts The example on the follo...

Page 64: ... Parameter number Parameter value can not be changed until drive is stopped 32 bit parameter Drive Frames 2 3 4 5 6 Parameter Name Description Parameter name as it appears on an LCD OIM with a brief description of the parameters function Values Defines the various operating characteristics of the parameter Three types exist ENUM Default Options Lists the value assigned at the factory Read Only no ...

Page 65: ...e grouped by their function A file can contain several groups of parameters See Figure 3 1 Figure 3 1 Example of Parameter Organization How Parameters are Organized Motor Control Motor Data Torq Attributes Motor Type Motor NP Volts Torque Perf Mode Maximum Voltage Volts per Hertz Start Acc Boost Run Boost Speed Command Control Src Sel Spd Mode Lmts Logic Source Sel Speed Ref A Sel Speed Mode Minim...

Page 66: ...ing the LCD OIM Figure 3 2 Accessing the Parameters Using the LCD OIM Accessing the Parameters Stopped Auto P0 VTAC 9 Parameters Changed Params P Numbers By Group File File 2 Name File 3 Name File 1 Name Monitor Lang Auto Stopped Main Menu Parameters P0 VTAC 9 Stopped Auto P0 VTAC 9 Parameters P Numbers Changed Params By Group Stopped Auto P0 VTAC 9 Parameters P Numbers By Group Changed Params Gro...

Page 67: ...anced Parameter Level The LCD OIM provides the option to restrict access to the Advanced parameter level This feature requires the use of a user defined password when an attempt to change the access level is made To set the access level password select the Password icon from the main menu See Figure 3 4 The password value can range from 1 to 9999 A value of 0 disables the password factory default ...

Page 68: ...f there is an attempt to change a parameter value a password pop up box will appear on the OIM screen to prompt for the user defined password To set the write protect password select the Password icon from the main menu See Figure 3 5 The password value can range from 1 to 9999 A value of 0 disables the password factory default When the password is enabled the lock symbol on the screen changes fro...

Page 69: ...d to the drive unless a write protect password has also been set in the other OIMs In this case the last password value entered becomes the password value for all password protected OIMs Each OIM cannot have a different password value For example if the write protect password has been set to 5555 for the local OIM someone using a remote OIM with no write protect password set can still program all ...

Page 70: ...inimum Speed 081 Maximum Speed 082 Skip Frequency 1 084 Logic Source Sel 089 Speed References Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092 Discrete Speeds Purge Speed 107 Dynamic Control Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Load Limits Current Lmt Val 148 Drive OL Mode 150 CarrierFrequency 151 Stop Brake Modes Stop Mode A 155 Stop Mode B 156 Restart Modes LevelSens...

Page 71: ...nd 087 Logic Source Sel 089 Speed References Speed Ref A Sel 090 Speed Ref A Hi 091 Speed Ref A Lo 092 TB Man Ref Sel 096 TB Man Ref Hi 097 TB Man Ref Lo 098 Discrete Speeds Preset Speed 1 6 101 106 Purge Speed 107 Speed Trim Trim In Select 117 Trim Out Select 118 Trim Hi 119 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip Comp Gain 122 Slip RPM Meter 123 Process PI PI Configuration 124 PI Control 125...

Page 72: ...Testpoint 1 Data 235 Testpoint 2 Sel 236 Testpoint 2 Data 237 Faults Fault Config 1 238 Fault Clear 240 Fault Clear Mode 241 Power Up Marker 242 Alarms Alarm Config 1 259 Communication Comm Control Drive Logic Rslt 271 Drive Ref Rslt 272 Drive Ramp Rslt 273 Masks Owners Manual Mask 286 Stop Owner 288 Manual Owner 298 Datalinks Data In A1 D2 300 307 Data Out A1 D2 310 317 Inputs Outputs Analog Inpu...

Page 73: ...ent Default Min Max Units Read Only Drive Rating 2 2 0 1 Amps 005 Flux Current The amount of current that is out of phase with the fundamental voltage component This is the magnetizing component of the output current Default Min Max Units Read Only Drive Rating 2 2 0 1 Amps 006 Output Voltage Output voltage present at terminals T1 T2 T3 U V W Default Min Max Units Read Only 0 0 Drive Rated Volts 0...

Page 74: ...27 Rated Volts The drive input voltage class 208 240 400 etc Default Min Max Units Read Only 0 0 6553 5 Volt 0 1 VAC 028 Rated Amps The drive rated output current Default Min Max Units Read Only 0 0 6553 5 Amps 0 1 Amps 029 Control SW Ver Main Control Board software version Default Min Max Units Read Only 0 000 65 535 0 001 196 File Group No Parameter Name and Description See page 3 2 for symbol d...

Page 75: ...to lower motor speeds lower output frequencies where a higher degree of protection may be required due to decreased motor cooling 043 Motor NP Hertz Set to the motor nameplate rated frequency The motor nameplate base frequency defines the output frequency when operating at rated voltage rated current rated speed and rated temperature Default Min Max Units 60 Hz 5 0 400 0 Hz 0 1 Hz 044 Motor NP RPM...

Page 76: ...otor NP Hz 3 0 0 400 0 Hz 0 1 Hz 042 220 048 Motor OL Factor Sets the operating level for the motor overload This parameter can be used to raise the level of current that will cause the motor thermal overload to trip The effective overload factor is a combination of parameters 047 and 048 Default Min Max Units 1 00 0 20 2 00 0 01 042 220 File Group No Parameter Name and Description See page 3 2 fo...

Page 77: ... Custom V Hz allows for tailoring the volts hertz curve by adjusting parameters 054 055 070 071 and 072 Fan Pmp V Hz mode sets a fan load volts per hertz curve profile exponential to base frequency and linear from base to maximum frequency Run boost can offset the low speed curve point 054 Maximum Voltage Sets the highest voltage the drive will output Default Min Max Units Drive Rated Volts Rated ...

Page 78: ... Ixo Voltage Drop 057 Flux Up Mode Amount of DC current equal to current limit to establish full motor stator flux before acceleration Manual 0 Flux is established for Flux Up Time before acceleration Automatic 1 Flux is established for a calculated time period based on motor nameplate data Flux Up Time is not used Default Options 0 0 1 Manual Manual Automatic 053 058 058 Flux Up Time Sets the amo...

Page 79: ...eady 0 following the test at which time another start transition is required to operate the drive in normal mode Important Used when motor is uncoupled from the load Results may not be valid if a load is coupled to the motor during this procedure Calculate 3 This setting uses motor nameplate data to automatically set IR Voltage Drop and Flux Current Ref 062 IR Voltage Drop Value of voltage drop ac...

Page 80: ... VAC 053 072 072 Break Frequency Sets the frequency the drive will output at Break Voltage Refer to parameter 083 Overspeed Limit Default Min Max Units Motor NP Hertz 0 25 0 0 400 0 0 1 Hz 053 071 File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related SPEED COM...

Page 81: ...alues Related ATTENTION Drive can operate at and maintain zero speed The user is responsible for assuring safe conditions for operating personnel by providing suitable guards audible or visual alarms or other devices to indicate that the drive is operating or may operate at or near zero speed Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION The user...

Page 82: ...0 0 Hz 0 1 Hz 087 087 Skip Freq Band Determines the bandwidth around a skip frequency Skip Freq Band is split applying 1 2 above and 1 2 below the actual skip frequency The same bandwidth applies to all skip frequencies Default Min Max Units 1 0 Hz 0 0 30 0 Hz 0 1 Hz 084 File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related Allowable Output Frequency Rang...

Page 83: ...not cause injury to operating personnel or damage to the driven equipment In addition the user is responsible for providing suitable audible or visual alarms or other devices to indicate that this function is enabled and the drive may start at any moment Failure to observe this precaution could result in severe bodily injury or loss of life ATTENTION Removing and replacing the LCD OIM while the dr...

Page 84: ... Speed Ref A Hi Scales the upper value of the Speed Ref A Sel selection when the source is an analog input Default Min Max Units Maximum Speed Maximum Speed 0 1 Hz 082 092 092 Speed Ref A Lo Scales the lower value of the Speed Ref A Sel selection when the source is an analog input Default Min Max Units 0 0 Hz Maximum Speed 0 1 Hz 081 File Group No Parameter Name and Description See page 3 2 for sy...

Page 85: ... 096 098 TB Man Ref Lo Scales the lower value of the TB Man Ref Sel selection when the source is an analog input Default Min Max Units 0 0 Hz Maximum Speed 0 1 Hz 096 Discrete Speeds 101 102 103 104 105 106 Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Provides an internal fixed speed command value In bipolar mode direction is commanded by the sign of th...

Page 86: ...Out Select Specifies which speed references are to be trimmed 117 119 120 119 Trim Hi Scales the upper value of the Trim In Select selection when the source is an analog input Default Min Max Units 60 0 Hz Maximum Speed 0 1 Hz 082 117 120 Trim Lo Scales the lower value of the Trim In Select selection when the source is an analog input Default Min Max Units 0 0 Hz Maximum Speed 0 1 Hz 117 File Grou...

Page 87: ...t at motor FLA If the value of parameter 061 Autotune 3 Calculate changes made to this parameter will not be accepted Default Min Max Units Based on Motor NP RPM 0 0 1200 0 RPM 0 1 RPM 061 080 122 123 122 Slip Comp Gain Sets the response time of slip compensation Default Min Max Units 40 0 1 0 100 0 0 1 080 121 122 123 Slip RPM Meter Displays the present amount of adjustment being applied as slip ...

Page 88: ...reference equals the setpoint The ramp used is set by the active ramps parameters 140 to 143 Zero Clamp Enables disables option to limit operation so that the output frequency at the PI regulator always has the same sign as the master speed reference This limits the possible drive action to one direction only Output from the drive will be from zero to maximum frequency forward or zero to maximum f...

Page 89: ...osition pressure temperature or flow rate by controlling speed There are two ways the PI regulator can be configured to operate see parameter 124 Process trim which takes the output of the PI regulator and sums it with a master speed reference to control the process Process control which takes the output of the PI regulator as the speed command No master speed reference exists and the PI output di...

Page 90: ...elects the source of the PI feedback Default Options 2 Analog In 2 See PI Reference Sel 124 thru 138 129 PI Integral Time Time required for the integral component to reach 100 of PI Error Meter Not functional when the PI Hold bit of PI Control 1 enabled A value of zero disables this parameter Default Min Max Units 2 00 Secs 0 00 100 00 Secs 0 01 Secs 124 thru 138 130 PI Prop Gain Sets the value fo...

Page 91: ...ls positive limit or negative limit 135 PI Ref Meter Present value of the PI reference signal Default Min Max Units Read Only 100 00 0 01 124 thru 138 136 PI Fdback Meter Present value of the PI feedback signal Default Min Max Units Read Only 100 00 0 01 124 thru 138 137 PI Error Meter Present value of the PI error Default Min Max Units Read Only 100 00 0 01 124 thru 138 138 PI Output Meter Presen...

Page 92: ...e Appendix B Default Min Max Units 20 0 Secs 20 0 Secs 0 1 3600 0 Secs 0 1 Secs 140 141 146 361 thru 366 146 S Curve Sets the percentage of accel or decel time that is applied to the ramp as S Curve Time is added 1 2 at the beginning and 1 2 at the end of the ramp Default Min Max Units 20 0 100 1 140 thru 143 Load Limits 147 Current Lmt Sel Selects the source for the adjustment of current limit i ...

Page 93: ...r 2 refer to the Attention statements at DC Brake Level Default Default Options 0 1 0 1 2 3 Coast Ramp Coast Ramp 1 Ramp to Hold 1 DC Brake 157 158 159 File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related ATTENTION If a hazard of injury do to movement of equipment or material exists an auxiliary mechanical braking device must be used ATTENTION The user m...

Page 94: ... Amps 159 DC Brake Time Sets the amount of time DC brake current is injected into the motor Default Min Max Units 0 0 Secs 0 0 90 0 Secs 0 1 Secs 155 thru 158 160 Bus Reg Ki Bus Reg Gain Sets the responsiveness of the bus regulator Default Min Max Units 450 0 5000 1 161 162 File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related ATTENTION If a hazard of inj...

Page 95: ...verhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault However it can also cause either of the following two conditions to occur Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes ...

Page 96: ... for the bus regulator Used to control regulator overshoot Default Min Max Units 1000 0 10000 1 File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related ATTENTION The drive does not offer protection for externally mounted brake resistors A risk of fire exists if external braking resistors are not protected External resistor packages must be self protected fr...

Page 97: ... this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION Be aware of the following Setting parameter 168 to 1 Enabled immediately applies output power to the motor when all start conditions are met If the drive is running from the terminal block Level...

Page 98: ...nto an already spinning motor in this manner without Flying Start enabled large currents will be generated and an overcurrent trip may result In Flying Start mode the drive s response to a start command will be to identify the motor s speed and apply a voltage that is synchronized in frequency amplitude and phase to the counter emf of the spinning motor The motor will then accelerate to the desire...

Page 99: ...lt queue The auto restart feature is disabled when the drive is stopping and during autotuning Note that a DC Hold state is considered stopping The following conditions will abort the reset run process Issuing a stop command from any control source Note that removal of a 2 wire run fwd or run rev command is considered a stop command Issuing a fault reset command from any active source Removing the...

Page 100: ...ION Enabling the Sleep Wake function can cause unexpected machine operation during the Wake mode Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do Not use this function without considering the information below Failure to observe this precaution could result in personal injury or damage to equipment Conditions Required to Start Drive Im...

Page 101: ...epends on the value selected by Logic Source Sel When the Logic Source is All Ports only a Wake Override is possible When the Logic Source is DPI Ports i e Local OIM DPI Ports or Network both Sleep and Wake Overrides are possible When the Logic Source is Terminal Blk no override of Sleep Wake is possible If starting via Sleep Wake override it remains in effect until the next stop command Sleep Lev...

Page 102: ... mA 0 001 Volts 183 183 Sleep Time Defines the amount of time at or below Sleep Level before a Stop is issued Default Min Max Units 1 0 Secs 0 0 30 0 Secs 0 1 Secs 182 Power Loss 184 Power Loss Mode Sets the reaction to a loss of input power Power loss is recognized when DC bus voltage is 73 of DC Bus Memory and Power Loss Mode is set to Coast DC bus voltage is 82 of DC Bus Memory and Power Loss M...

Page 103: ...value issued by the OIM to Drive memory on power loss Value is restored to the OIM on power up 193 Man Ref Preload Enables disables a feature to automatically load the present Auto frequency reference value into the OIM when Manual is selected Allows smooth speed transition from Auto to Manual Default Options 0 0 1 Disabled Disabled Enabled Mode Direction Change Unipolar Drive Logic Bipolar Sign o...

Page 104: ...tion 2 or 3 Default Options 0 0 1 2 3 Ready Ready Factory Low Voltage High Voltage 198 Load Frm Usr Set Loads a previously saved set of parameter values from a selected user set location in drive non volatile memory to active drive memory An F Key on the LCD OIM can be configured for this function Refer to Appendix B Default Options 0 0 1 2 3 Ready Ready User Set 1 User Set 2 User Set 3 199 199 Sa...

Page 105: ... Configures the drive current rating and associates it with the selected voltage i e 400 or 480V This parameter is normally used when downloading parameter sets Default Options 2 3 Based on Drive Cat No Low Voltage High Voltage 203 Drive Checksum Provides a checksum value that indicates whether or not a change in drive programming has occurred Default Min Max Units Read Only 0 65535 1 File Group N...

Page 106: ...ble 1 Nibble 2 Nibble 3 Nibble 4 Bit Function Description 0 1 2 3 4 5 6 7 8 Ready Active Commanded Dir Active Dir Accelerating Decelerating Alarm Faulted At Speed Drive ready no faults or inhibits Drive outputting voltage Motor direction setpoint direction Motor accelerating Motor decelerating Alarm active Drive faulted Output frequency setpoint frequency Bits 2 Description Bits 1 Description 15 1...

Page 107: ... t 5 0 0 k Nibble 1 Nibble 2 Nibble 3 Nibble 4 Bit Function Description 0 1 2 3 4 5 6 8 9 10 11 12 13 Ready Active Running Jogging Stopping DC Braking Auto Tuning AutoRst Ctdn AutoRst Ac Curr Limit Bus Freq Reg Motor Overld DPI 500 K No start inhibits are active Drive is generating output voltage to the motor Drive is generating output voltage to the motor run has been selected Drive is in jog mod...

Page 108: ...ame and Description See page 3 2 for symbol descriptions Values Related 0 0 0 0 0 0 0 0 0 0 0 0 0 0 x x 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Condition True 0 Condition False x Reserved Bit D i g I n C f l c t A D i g I n C f l c t B D i g I n C f l c t C B i p o l r C f l c t M t r T y p C f l c t N P H z C f l c t M a x F r q C f l c t V H z N e g S l o p e I R V l t s R a n g F l x A m p s R ...

Page 109: ... 1 0 degC 219 Drive OL Count Accumulated percentage of drive overload Continuously operating the drive over 100 of its rating will increase this value to 100 and cause a drive fault or foldback depending on the setting of Drive OL Mode Default Min Max Units Read Only 0 0 100 0 0 1 150 File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related 0 0 0 0 0 0 x x x...

Page 110: ...t the time of the last fault Read Only 209 224 thru 230 228 Status 2 Fault Captures and displays Drive Status 2 bit pattern at the time of the last fault Read Only 210 224 thru 230 File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related 0 1 1 0 0 0 0 1 0 1 1 1 0 0 0 0 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Condition True 0 Condition False x Reserved Bit R ...

Page 111: ...ly 0 4294697295 1 File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related 0 0 0 0 0 0 x 0 0 0 0 x x x x x 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Condition True 0 Condition False x Reserved Bit P r e c h r g A c t v U n d e r V o l t a g e P o w e r L o s s S t r A t P w r U p A n l g i n L o s s I n t D B R e s O H D r v O L L v l 1 D r v O L L V l 2 D e c...

Page 112: ... 0 0001 Hrs Alarms 259 Alarm Config 1 Enables disables alarm conditions that will initiate an active drive alarm Refer to Chapter 4 for more information about alarms File Group No Parameter Name and Description See page 3 2 for symbol descriptions Values Related 1 x 1 0 0 0 1 x x x x x x x x x 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Enabled 0 Disabled x Reserved Bit Factory Default Bit Values P o ...

Page 113: ...etc Default Min Max Units Read Only 32767 1 273 Drive Ramp Rslt Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc Default Min Max Units Read Only 32767 1 0 0 1 0 0 0 0 1 0 1 1 1 1 1 1 0 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Condition True 0 Conditi...

Page 114: ... l k L o c a l O I M D P I P o r t 2 D P I P o r t 3 N e t w o r k Nibble 1 Nibble 2 Nibble 3 Nibble 4 0 0 0 0 x 0 x x x x x x x x x x 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Issuing Command 0 No Command x Reserved Bit T e r m i n a l B l k L o c a l O I M D P I P o r t 2 D P I P o r t 3 N e t w o r k Nibble 1 Nibble 2 Nibble 3 Nibble 4 Source Location Terminal Block DPI Port 1 DPI Port 2 DPI Port...

Page 115: ...ee Data In A1 Link A Word 1 304 305 Data In C1 Link C Word 1 Data In C2 Link C Word 2 See Data In A1 Link A Word 1 306 307 Data In D1 Link D Word 1 Data In D2 Link D Word 2 See Data In A1 Link A Word 1 310 311 Data Out A1 Link A Word 1 Data Out A2 Link A Word 2 Parameter number whose value will be written to a communications device data table Default Min Max Units 0 0 Disabled 0 387 1 312 313 Data...

Page 116: ...t signal varies with the square of the quantity i e drive speed being monitored The square root function is scaled such that the input range is the same as the output range For example if the input is setup as a unipolar voltage input then the input and output ranges of the square root function will be 0 10 volts 0 x x 1 x x x x x x x x x x x x 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Current 0 Vol...

Page 117: ... signal loss All other options permit the input signal to return to a usable level while the drive continues to run Default Options 0 0 1 2 3 4 5 6 Disabled Disabled Fault Hold Input Set Input Lo Set Input Hi Goto Preset1 Hold OutFreq 091 092 Important Signal loss detection does not occur in bipolar voltage mode File Group No Parameter Name and Description See page 3 2 for symbol descriptions Valu...

Page 118: ...log In 2 Loss Selects drive action when an analog signal loss is detected 1 6V 3 2 mA Signal Loss 1 9V 3 8 mA End Signal Loss Option 1 Fault stops the drive on signal loss All other options permit the input signal to return to a usable level while the drive continues to run Default Options 0 0 1 2 3 4 5 6 Disabled Disabled Fault Hold Input Set Input Lo Set Input Hi Goto Preset1 Hold OutFreq 091 09...

Page 119: ...ed Bit Factory Default Bit Values A n a l o g O u t 1 Nibble 1 Nibble 2 Nibble 3 Nibble 4 x x x 1 x x x x x x x x x x x x 10 0 1 2 3 4 5 6 7 8 9 11 12 13 14 15 1 Absolute 0 Signed x Reserved Bit Factory Default Bit Values A n a l o g O u t 1 Nibble 1 Nibble 2 Nibble 3 Nibble 4 Options Analog Out1 Lo Value Analog Out1 Hi Value Param 341 Signed Param 341 Absolute 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 O...

Page 120: ...0 mA 2 10 000 Volts 2 0 01 Volt 1 0 001 mA 2 0 001 Volt 2 1 Frame B C D E 2 Frame 2 3 4 5 6 340 342 344 Analog Out1 Lo Sets the analog output value when the source value is at minimum Default Min Max Units 0 00 Volts 1 0 000 Volts 4 000 mA 2 0 00 10 00 Volts 1 4 000 20 000 mA 2 10 000 Volts 2 0 01 Volt 1 0 001 mA 2 0 001 Volt 2 1 Frame B C D E 2 Frame 2 3 4 5 6 340 342 File Group No Parameter Name...

Page 121: ... 2 3 1 25 31 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Run Clear Faults Function Loss Enable OIM Control Purge Not Used Enable Clear Faults 1 Function Loss Stop CF 1 4 Start Fwd Reverse 4 Run 5 Run Forward 3 5 Run Reverse 3 5 Reserved Reserved Reserved Stop Mode B Bus Reg Md B Speed Sel 1 2 Speed Sel 2 2 Speed Sel 3 2 Auto Manual Reserved Acc2 Dec2 Accel...

Page 122: ...put function is not configured the fault will not occur Stop CF Stop Clear Faults An open input will assert a stop command if the terminal block is the control source While the stop is asserted the drive ready status will be off A closed input will allow the drive to start An open to closed transition is interpreted as a clear faults request The drive will clear any existing faults If Start is con...

Page 123: ...ons can be used to select the Speed Select input function used by the drive The open closed state of all Speed Select input functions combine to select the speed reference There are seven possible combinations of open closed states for the three input functions Speed Ref A Sel Preset Speed 1 6 and Purge Speed If the Speed Select input functions select Speed Ref A Sel then the value of that paramet...

Page 124: ... Decel Time2 If the function is open the drive will use Accel Time 1 as the acceleration rate and Decel Time 1 as the deceleration rate If the function is closed the drive will use Accel Time 2 as the acceleration rate and Decel Time 2 as the deceleration rate Accel 2 Decel 2 One input function called Accel 2 selects between Accel Time 1 and Accel Time 2 and another input function called Decel 2 s...

Page 125: ...ocess PI loop will be allowed to increase PI Reset If this input function is closed the integrator for the Process PI loop will be reset to 0 If this input function is open the integrator for the Process PI loop will integrate normally Pwr Loss Lvl When the DC bus level in the drive falls below a certain level a powerloss condition is created in the drive logic This input allows the user to select...

Page 126: ...ital In2 Sel set to option 7 Run in 2 wire control Refer to Chapter 4 for more information on alarms Digital Outputs 380 384 Digital Out1 Sel Digital Out2 Sel Selects the drive status that will energize a CRx output relay 1 Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other funct...

Page 127: ...mp to Hold and DC braking voltage is being applied to motor Curr Limit Drive is limiting output current Economize Drive is eliminating excess output voltage Motor Overld Drive is eliminating excess output voltage Power Loss Detected loss of AC input power that caused DC bus voltage to fall below fixed limit Input x Link Digital input value outputting on Dig Outx Level TB in Manual Terminal block h...

Page 128: ...03 Drive Memory 3 43 Drive Logic Rslt 271 Comm Control 3 51 Drive OL Count 219 Diagnostics 3 47 Drive OL Mode 150 Load Limits 3 30 Drive Ramp Rslt 273 Comm Control 3 51 Drive Ref Rslt 272 Comm Control 3 51 Drive Status X 209 210 Diagnostics 3 44 Drive Temp 218 Diagnostics 3 47 Elapsed MWh 9 Metering 3 11 Elapsed Run Time 10 Metering 3 11 Fault Amps 225 Diagnostics 3 48 Fault Bus Volts 226 Diagnost...

Page 129: ... Sleep Time 183 Restart Modes 3 40 Sleep Wake Mode 178 Restart Modes 3 38 Sleep Wake Ref 179 Restart Modes 3 40 Slip Comp Gain 122 Slip Comp 3 25 Slip RPM FLA 121 Slip Comp 3 25 Slip RPM Meter 123 Slip Comp 3 25 Speed Mode 80 Spd Mode Limits 3 18 Speed Ref A Hi 91 Speed Reference 3 22 Speed Ref A Lo 92 Speed Reference 3 22 Speed Ref A Sel 90 Speed Reference 3 22 Speed Ref Source 213 Diagnostics 3 ...

Page 130: ...3 68 Programming and Parameters Publication 9VT UM001D EN P Notes ...

Page 131: ... and description of drive faults with possible solutions when applicable and alarms For information on See page Drive Faults 4 2 Manually Clearing Faults 4 4 Fault Descriptions 4 4 Drive Alarms 4 8 Clearing Alarms 4 9 Alarm Descriptions 4 10 Diagnostic Parameters 4 12 Common Symptoms and Corrective Actions 4 13 Troubleshooting Using the LCD OIM 4 16 ...

Page 132: ...uto Reset Run When this type of fault occurs and Auto Rstrt Tries see page 3 37 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay see page 3 38 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the fault is no longer present the fault will be reset and the drive will be restarted Non Resettable This type of...

Page 133: ...is full older faults are discarded from the queue as new faults occur All entries in the fault queue are retained if power is lost The Time Stamp For each entry in the fault queue the system also displays a fault code and time stamp value The time stamp value is the value of an internal drive under power timer at the time of the fault The value of this timer is copied to 242 PowerUp Marker when th...

Page 134: ...earing the fault queue is a separate action See parameter 240 Fault Clear Table 4 A Fault Types Descriptions and ActionsActions Manually Clearing Faults ESC PROG Fault Descriptions Fault No Type 1 Description Action Analog In Loss 29 An analog input is configured to fault on signal loss A signal loss has occurred Configure with Anlg In 1 2 Loss on page 3 55 1 Check parameters 2 Check for broken lo...

Page 135: ...exceeds 100 of Drive Temp 1 Verify that maximum ambient temperature has not been exceeded 2 Check fan 3 Check for excess load HW OverCurrent 12 The drive output current has exceeded the hardware current limit Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current Incompat MCB PB 106 Drive rating information stored on the powe...

Page 136: ...lance Time 50 Clear fault Phase U to Grnd 38 A phase to ground fault has been detected between the drive and motor in this phase 1 Check the wiring between the drive and motor 2 Check motor for grounded phase 3 Replace drive Phase V to Grnd 39 Phase W to Grnd 40 Phase UV Short 41 Excessive current has been detected between these two output terminals 1 Check the motor and drive output terminal wiri...

Page 137: ...s Shear Pin 63 Programmed Current Lmt Val has been exceeded Enable Disable with Fault Config 1 on page 3 50 Check load requirements and Current Lmt Val setting SW OverCurrent 36 Drive output current has exceeded the 1ms current rating This rating is greater than the 3 second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating Che...

Page 138: ... Phase W to Grnd 100 Parameter Chksum 5 OverVoltage 41 Phase UV Short 101 UserSet1 Chksum 7 Motor Overload 42 Phase UW Short 102 UserSet2 Chksum 8 Heatsink OvrTemp 43 Phase VW Short 103 UserSet3 Chksum 9 Trnsistr OvrTemp 48 Params Defaulted 104 Pwr Brd Chksum1 12 HW OverCurrent 63 Shear Pin 105 Pwr Brd Chksum2 13 Ground Fault 64 Drive Overload 106 Incompat MCB PB 24 Decel Inhibit 69 DB Resistance ...

Page 139: ...in queue entry 1 As new alarms are logged into the queue existing alarm entries are shifted for example entry 1 will move to entry 2 Once the queue is full older alarms are discarded from the queue as new alarms occur All entries in the alarm queue are retained if power is lost Alarms are automatically cleared when the alarm condition goes away The alarm queue can be cleared using the OIM by selec...

Page 140: ... same input function Multiple configurations are not allowed for the following input functions Drive OL Level 1 8 The calculated IGBT temperature requires a reduction in PWM frequency If Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur Drive OL Level 2 9 The calculated IGBT temperature requires a reduction in Current Limit If Drive OL Mode is disabled a...

Page 141: ...ction functions are incompatible with synchronous motors and may demagnetize them NP Hz Conflict 22 Fan pump mode is selected in Torq Perf Mode and the ratio of Motor NP Hertz to Maximum Freq is greater than 26 Power Loss 3 Drive has sensed a power line loss Prechrg Actv 1 Drive is in the initial DC bus precharge state Sleep Config 29 Sleep Wake configuration error With Sleep Wake Mode Direct poss...

Page 142: ... Range 6 IntDBRes OvrHeat 19 Dig In ConflictC 26 FluxAmpsRef Rang 8 Drive OL Level 1 20 Bipolar Conflict 27 Speed Ref Cflct 9 Drive OL Level 2 21 Motor Type Cflct 28 Ixo Vlt Rang 29 Sleep Config 1 Alarm numbers not listed are reserved for future use Diagnostic Parameters Diagnostic Parameter Name 1 DPI Error Status 2 Heatsink Temperature 3 Active Current Limit 4 Active PWM Frequency 5 Lifetime Meg...

Page 143: ... programming may be missing Flashing yellow Ready LED and DigIn CflctB indication on LCD OIM Drive Status 2 shows type 2 alarm s Program Digital Inx Sel to resolve conflicts See page 3 59 Remove multiple selections for the same function Install stop button to apply a signal at stop terminal Cause s Indication Corrective Action Drive is programmed for 2 wire control OIM Start button is disabled for...

Page 144: ...4 6 Check Dig In Status to see if inputs are selecting an alternate source Param 216 page 3 47 7 Reprogram digital inputs to correct Speed Sel x option See page 3 59 Cause s Indication Corrective Action Acceleration time is excessive None Reprogram Accel Time x See page 3 30 Excess load or short acceleration times force the drive into current limit slowing or stopping acceleration None Check Drive...

Page 145: ... input is incorrectly wired or signal is absent None 1 Use meter to check that an analog input voltage is present 2 Check wiring See page 1 25 Positive voltage commands forward direction Negative voltage commands reverse direction Cause s Indication Corrective Action The bus regulation feature is enabled and is halting deceleration due to excessive bus voltage Excess bus voltage is normally due to...

Page 146: ...in the fault queue To access the fault queue press the F4 key at the process display screen or see Figure 4 2 to access the fault queue from the Main Menu Figure 4 2 Accessing the Fault Queue Figure 4 3 Sample Fault Queue Entry Troubleshooting Using the LCD OIM Diagnostics Device Version OIM Version View Fault Queue P0 VTAC 9 Stopped Auto Main Menu Diagnostics FltQ F xxxxx Fault Text String Accum ...

Page 147: ...4 5 Accessing the Drive Status Parameters Determining the Product Version The LCD OIM provides hardware and firmware version information for connected devices including the OIM down to the component level Diagnostics Fault Info Device Version P0 VTAC 9 Stopped Auto Main Menu Diagnostics OIM Version Diag Fault Info Status1 Fault Alarm1 Fault Status2 Fault Highlight parameter Select Highlight item H...

Page 148: ... 4 8 Accessing the OIM Version Information Diagnostics OIM Version View Fault Queue Monitor Lang P0 VTAC 9 Stopped Auto Main Menu Diagnostics Device Version Highlight Diagnostics icon Highlight item See figure 12 9 Diag Product Ver Date mm dd yyyy FW Ver x xxx Series X Cmp F1 F1 Diag Dev Comp Prev Main Control Board Prdt Next Flash To Component Level To Product Level F1 F3 Flash F W Information Di...

Page 149: ...OIM Comp Prev LCD OIM Standard Control Board Prdt Next Flash To Component Level To Product Level F1 F3 Flash F W Information Diag Comp Ver FW Ver x xxx HW Ver xxx S xxxxxxxx ATTENTION The parameters in the Device Items menu must be set by a qualified person who understands the significance of setting them accurately Failure to observe this precaution could result in bodily injury Diagnostics Devic...

Page 150: ...4 20 Troubleshooting Publication 9VT UM001D EN P Notes ...

Page 151: ...IEEE C62 41 1991 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environmen t Altitude 1000 m 3300 ft max without derating Maximum Surrounding Air Temperature without der...

Page 152: ...ency Ratings apply to all drives Carrier Frequency 2 10 kHz Drive rating based on 4 kHz Output Voltage Range 0 to rated motor voltage Output Frequency Range 0 to 400 Hz Frequency Accuracy Digital Input Analog Input Within 0 01 of set output frequency Within 0 4 of maximum output frequency Speed Regulation Open Loop with Slip Compensation 0 5 of base speed across a 40 1 speed range Selectable Motor...

Page 153: ... of Drive Rated Amps Altitude m 100 80 70 90 0 4 000 5 000 6 000 3 000 2 000 1 000 10 20 30 40 50 60 70 80 90 100 Speed Load Efficiency vs Speed vs Load 75 80 85 90 95 100 VTAC 9 Power Rating Derating HP Frame 480 Volt 0 5 7 5 B C None 10 C 2 kHz 4 kHz 6 kHz 8 kHz 10 kHz 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC ...

Page 154: ... 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max...

Page 155: ...of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambi...

Page 156: ...0 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Ambient Temp ºC 20 25 30 35 40 45 50 40 50 60 70 80 90 100 of Rated Continuous Current Max Am...

Page 157: ...6 40 3 425 9 E 20 494 6 44 9 539 5 25 650 7 51 6 702 3 4 30 780 96 876 5 40 860 107 967 50 1132 138 1270 6 60 1296 200 1496 75 1716 277 1993 100 1837 418 2255 480V B 3 0 64 6 24 0 88 6 5 0 99 5 28 2 127 7 C 7 5 140 0 27 8 167 8 10 193 3 32 0 225 3 D 15 305 4 34 2 339 6 20 432 9 42 9 475 8 25 363 8 40 5 404 3 30 396 8 41 5 438 3 2 25 339 102 441 3 30 357 103 459 E 40 500 8 50 0 550 8 50 632 0 57 7 ...

Page 158: ...e 1 B 171 7 6 76 234 6 9 24 179 8 7 08 122 7 4 83 220 2 8 67 5 8 0 23 3 60 7 9 C 185 0 7 28 300 0 11 81 179 8 7 08 137 6 5 42 285 6 11 25 5 8 0 23 6 89 15 2 D 219 9 8 66 350 0 13 78 179 8 7 08 169 0 6 65 335 6 13 21 5 8 0 23 9 25 20 4 E 280 3 11 04 555 8 21 88 207 1 8 15 200 0 7 87 491 0 19 33 6 9 0 27 18 60 41 0 Flange Mount B 205 2 8 08 234 6 9 24 178 6 7 03 123 0 4 84 55 6 2 19 3 60 7 9 C 219 0...

Page 159: ... 6 11 163 7 6 45 22 2 0 87 Dia 5 Places 36 1 1 42 56 1 2 21 75 2 2 96 94 2 3 71 47 7 1 88 58 4 2 30 112 3 4 42 101 3 3 99 129 3 5 09 155 2 6 11 163 5 6 44 22 2 0 87 Dia 4 Places 37 5 1 48 64 0 2 52 93 0 3 66 121 0 4 76 149 7 5 89 69 3 2 73 58 6 2 31 103 2 4 06 134 7 5 30 155 2 6 11 164 1 6 46 28 5 1 12 Dia 2 Places 22 2 0 87 Dia 2 Places 108 0 4 25 159 0 6 26 210 0 8 27 126 9 4 99 139 9 5 50 181 5...

Page 160: ...22 2 0 87 Dia 5 Places 53 1 2 09 73 0 2 87 92 2 3 63 111 2 4 38 64 7 2 55 75 4 2 97 129 3 5 09 40 6 1 60 68 7 2 70 94 6 3 72 102 9 4 05 22 2 0 87 Dia 4 Places 51 9 2 04 78 3 3 08 107 3 4 22 135 5 5 33 164 1 6 46 83 7 3 30 73 0 2 87 42 3 1 67 74 1 2 92 94 6 3 27 103 5 4 07 28 5 1 12 Dia 2 Places 22 2 0 87 Dia 2 Places 108 0 4 25 159 0 6 26 210 0 8 27 39 8 1 57 52 8 2 08 94 4 3 72 210 0 8 27 108 0 4...

Page 161: ... 176 3 6 94 205 5 8 09 205 2 8 08 6 9 0 27 190 0 7 48 95 0 3 74 219 3 8 63 234 6 9 24 109 7 4 32 6 9 0 27 8x 3 5 0 14 4x 3 0R 0 12R 58 8 2 31 Frame B 189 4 7 46 272 3 10 72 219 0 8 62 6 3 0 25 202 0 7 95 101 0 3 98 283 0 11 14 300 0 11 81 41 5 1 63 141 5 5 57 241 5 9 51 5 1 0 20 12x 3 5 0 14 4x 3 0R 0 12R 58 8 2 31 Frame C ...

Page 162: ... Publication 9VT UM001D EN P 222 4 8 76 321 4 12 65 248 4 9 78 4 5 0 18 115 7 4 56 190 7 7 51 231 4 9 11 40 7 1 60 333 0 13 11 350 0 13 78 61 5 2 42 201 5 7 93 131 5 5 18 271 5 10 69 4 5 0 18 14x 3 5 0 14 4x 3 0R 0 12R 58 8 2 31 Frame D ...

Page 163: ...cation 9VT UM001D EN P 250 4 9 86 525 8 20 70 280 3 11 04 6 0 0 24 131 2 5 16 206 2 8 12 262 4 10 33 56 2 2 21 493 9 19 44 555 8 21 88 193 9 7 63 118 9 4 68 43 9 1 73 343 9 13 54 268 9 10 59 418 9 16 49 6 0 0 24 20x 3 5 0 14 87 1 3 43 Frame E ...

Page 164: ... 0 22 Frames 0 1 7 0 0 28 Frames 2 3 3 Places B HOT surfaces can cause severe burns CAUTION Frame 1 A B C D E Weight 2 kg lbs Drive Drive Packaging 2 222 0 8 74 342 5 13 48 200 0 7 87 192 0 7 56 320 0 12 60 12 52 27 6 15 20 33 5 3 222 0 8 74 517 5 20 37 200 0 7 87 192 0 7 56 500 0 19 69 18 55 40 9 22 68 50 1 Refer to Table A A for frame information 2 Weights include OIM and Standard I O ...

Page 165: ... inches C E 8 0 0 31 B 7 0 0 28 dia 7 0 0 28 3 Places A D 15 0 0 59 Lifting Holes 4 Places Frame 1 A Max B C Max D E Approx Weight 2 kg lbs Drive Drive Packaging 4 220 0 8 66 758 8 29 87 201 7 7 94 192 0 7 56 738 2 29 06 24 49 54 0 29 03 64 0 1 Refer to Table A A for frame information 2 Weights include OIM and Standard I O ...

Page 166: ...il 15 0 0 59 6 5 0 26 37 6 1 48 C Lifting Holes 4 Places 12 7 0 50 Dia Frame 1 A Max B C Max D E Approx Weight 2 kg lbs Drive Drive Packaging 5 308 9 12 16 644 5 25 37 3 275 4 10 84 225 0 8 86 625 0 24 61 37 19 82 0 49 50 109 0 1 Refer to Table A A for frame information 2 Weights include OIM and Standard I O 3 When using the supplied junction box 100 HP drives Only add an additional 45 1 mm 1 78 i...

Page 167: ... 14 20 Detail 18 0 0 71 8 5 0 33 49 6 1 95 Frame 1 A Max B 2 C Max D E Approx Weight 3 kg lbs Drive Drive Packaging 6 403 9 15 90 850 0 33 46 275 5 10 85 300 0 11 81 825 0 32 48 71 44 157 5 100 9 222 0 1 Refer to Table A A for frame information 2 Junction Box can be removed if drive is mounted in a cabinet 3 Weights include HIM and Standard I O Add 13 60 kg 30 0 lbs for the 100HP 208V AC and 200HP...

Page 168: ... 28 157 5 6 20 112 1 4 41 22 4 0 88 Dia 2 Places 28 7 1 13 Dia 3 Places 66 0 2 60 94 7 3 73 105 3 4 15 97 0 3 82 137 2 5 40 187 0 7 36 22 7 0 89 29 0 1 14 127 7 5 03 151 1 5 95 160 1 6 30 165 1 6 50 184 5 7 26 22 2 0 87 Dia 28 7 1 13 Dia 2 Places 37 3 1 47 Dia 2 Places 66 0 2 60 94 7 3 73 105 3 4 15 130 0 5 12 186 0 7 32 22 7 0 89 29 0 1 14 127 7 5 03 160 1 6 30 165 1 6 50 184 5 7 26 28 7 1 13 Dia...

Page 169: ... 2 Places 26 8 1 06 36 8 1 45 50 7 2 00 141 9 5 59 105 1 4 14 157 9 6 21 177 9 7 00 189 7 7 47 22 2 0 87 Dia 63 8 2 51 112 0 4 41 180 0 7 09 65 3 2 57 76 0 2 99 96 0 3 78 159 5 6 28 184 0 7 24 220 0 8 66 229 5 9 04 241 9 9 52 45 0 1 77 85 0 3 35 93 2 3 67 104 0 4 09 150 0 5 91 215 0 8 46 255 0 10 04 28 0 1 10 22 2 0 87 Dia 2 Places 62 7 2 47 Dia 2 Places 34 9 1 37 Dia 2 Places ...

Page 170: ...61 31 9 1 26 42 6 1 68 128 0 5 04 232 3 9 15 28 0 1 10 22 2 0 87 Dia 2 Places 62 7 2 47 Dia 2 Places Removable Junction Box 34 9 1 37 Dia 116 6 4 59 148 5 5 85 222 3 8 75 242 0 9 53 219 0 8 62 185 4 7 30 151 8 5 98 52 1 2 05 69 1 2 72 130 1 5 12 280 1 11 03 330 1 13 00 230 1 9 06 47 1 1 85 45 6 1 80 56 2 2 21 Removable Junction Box 22 2 0 87 Dia 4 Places 62 7 2 47 Dia 3 Places 34 9 1 37 Dia 3 Plac...

Page 171: ... If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen IEC BS88 British Standard Parts 1 2 1 EN60269 1 Parts 1 2 type gG or equivalent should be used UL UL Class CC T RK1 or J must be used Circuit Breakers The non fuse listings in the following tables include both circuit breakers inverse time or instantaneous trip and 140M...

Page 172: ...50 16 5 8 17 5 19 2 26 6 20 35 20 70 70 30 140M C2E C20 140M D8E C20 140M F8E C20 025 D 7 5 50 23 3 8 3 25 3 27 8 37 9 30 50 30 100 100 30 140M C2E C25 140M D8E C25 140M F8E C25 140 CMN 2500 032 D 10 50 29 8 10 7 32 2 37 9 50 6 40 70 40 125 125 50 140M F8E C32 140 CMN 4000 043 D 15 50 39 8 14 3 43 55 5 74 60 100 60 175 175 70 140M F8E C45 140 CMN 6300 062 E 20 50 57 5 20 7 62 1 72 4 96 6 80 125 80...

Page 173: ... C2E C25 140M D8E C25 140M F8E C25 027 D 20 50 24 8 20 6 27 33 44 35 60 35 100 100 50 140M F8E C32 140 CMN 2500 034 D 25 50 31 2 25 9 34 40 5 54 40 70 40 125 125 50 140M F8E C45 140 CMN 4000 034 2 25 40 50 1 31 2 25 9 34 40 5 54 40 70 40 125 125 50 140M F8E C45 140 CMN 4000 040 D 30 50 36 7 39 7 40 51 68 50 90 50 150 150 50 140M F8E C45 140 CMN 4000 040 3 30 40 50 1 36 7 30 5 40 51 68 50 90 50 150...

Page 174: ...Wye or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V Delta Delta systems 2 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 3 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 5 Maximum allowable rating by US NE...

Page 175: ...ANN_JKS 70 9VT401 040 3 30 50 42 9 27 8 40 51 68 80 BUSSMANN_JKS 80 9VT401 052 3 40 50 55 7 36 1 52 60 80 100 BUSSMANN_JKS 100 9VT401 065 3 50 50 69 7 45 4 65 78 104 150 BUSSMANN_JKS 150 9VT401 077 4 60 50 84 5 54 7 77 85 116 150 BUSSMANN_JKS 150 9VTR01 096 5 75 50 105 3 68 3 96 106 144 200 BUSSMANN_JKS 200 9VTR01 125 5 100 50 137 1 88 9 125 138 163 250 BUSSMANN_JKS 250 9VTR01 156 6 125 50 171 2 1...

Page 176: ...A 26 Supplemental Drive Information Publication 9VT UM001D EN P Notes ...

Page 177: ...le to either DPI port 2 or 3 The LCD Operator Interface Module OIM is a keypad display that enables you to program monitor and control the drive Figure B 1 VTAC 9 LCD OIM For information on See page For information on See page External and Internal Connections B 1 Power Up and Adjust the LCD OIM B 9 Install Remove the Local LCD OIM B 5 Select a Device in the System B 9 Display Description B 6 Prog...

Page 178: ...installed in cover DPI Port 2 Cable connection for remote OIM or PC Software DPI Port 3 Cable connection for remote OIM or PC Software DPI Port 5 Connection for optional communications module Power Terminal Block Connections for input and output power wiring Signal and I O Terminal Block Connections for signal and I O wiring 2 1or3 COMM PORT CTRL BD GND UIB CONN CONTROL POWER CONN WIRE STRIP CONTR...

Page 179: ...ck Connections for input and output power wiring Signal and I O Terminal Block Connections for signal and I O wiring DPI Port 5 Connection for optional communications module BR1 B SHLD SHLD V T2 W T3 PE R L1 S L2 T L3 AUX IN AUX OUT Optional Communications Module 75C Cu Wire 6 AWG 10MM2 Max 12 IN LBS 1 4 N M TORQUE WIRE STRIP CONTROL POWER ...

Page 180: ...for remote OIM or RECOMM 232 serial interface DPI Port 5 Connection for optional communications module WIRE RANGE 14 1 0 AWG 2 5 35 MM2 TORQUE 32 IN LB 3 6 N M STRIP LENGTH 0 67 IN 17 MM USE 75 C CU WIRE ONLY POWER TERMINAL RATINGS WIRE RANGE 6 1 0 AWG 16 35 MM2 TORQUE 44 IN LB 5 N M STRIP LENGTH 0 83 IN 21 MM GROUND TERMINAL RATINGS PE 300 VDC EXT PWR SPLY TERM PS PS WIRE RANGE 22 10 AWG 0 5 4 MM...

Page 181: ...zero reference value When the OIM is replaced the drive will ramp to the reference level supplied by the OIM If the local LCD OIM is not the selected control source or reference source removing the OIM while the drive is powered will have no effect on drive operation Install Remove the Local LCD OIM text F1 ESC PROG HAND AUTO F2 F3 F4 o I ATTENTION Removing and replacing the LCD OIM while the driv...

Page 182: ...is displaying information PI loop status PI PI control is active Operating status for example Running Stopped etc Alarm annunciation Alarm has occurred Auto Hand mode status Write protect password status unlocked password disabled locked password enabled See Chapter 3 P0 VTAC 9 PI Auto Stopped Main Menu Start Up Operational Status Line Menu Programming Screen or Process User Display Device Selecte...

Page 183: ...lease Hand manual reference control Stop the drive Clear a fault if the OIM is the control source Start the drive if the OIM is the control source F1 though F4 Predefined or user configured functions The definition of each key is shown directly above the key on the display See item in figure Figure B 6 ESC PROG HAND AUTO F1 ATTENTION When switching from Auto to Hand or Hand to Auto the drive will ...

Page 184: ...et Language Function Keys Reset Display Display Video Display Timeout Monitor Device Identity Fast PwrUp Mode Contrast Set Wrt Prot PW Set Acc Lvl PW Set Access Lvl QuickStart Motor Data Configure I O Ref Setup Speed Limits Input Voltage Motor Tests Done ESC PROG Press Press Press to move between menu items to select a menu item to move 1 level back in the menu structure ESC PROG Logout Menu optio...

Page 185: ...splayed immediately To select this feature select Fast PwrUp Mode from the Display menu Adjusting the Screen Contrast To adjust the screen contrast select Contrast from the Display menu Resetting the Display To return all the options for the display to factory default values select Reset Display from the Display menu The LCD OIM can access and display data from any active drive or peripheral devic...

Page 186: ...egardless of the device selected Viewing and Adjusting Parameters Refer to Chapter 3 for information on how to access the parameters in the drive Each parameter screen contains the following information Parameter number Parameter name Current parameter value and units Parameter range F1 key defined as a toggle to enable you to view the parameter s current value and the factory default value See Fi...

Page 187: ...ncrease or decrease the value of the digit Parameter Parameter Name Lower limit Upper limit Value Units Dflt nnn Parameter Parameter Name Lower limit Upper limit Value Units Dflt nnn Save change Don t save change ESC PROG Step 1 At the parameter entry screen press to highlight the parameter value OR Parameter Parameter Name Lower limit Upper limit Value Units Dflt nnn Step 2 Adjust the parameter v...

Page 188: ...frames 2 6 Use a function key programmed as Next to toggle bwtween the process display variables You can select the display parameter scale and text for each process variable being displayed The key toggles between the programming screen and the process display screen From the Main Menu screen press F1 or F2 to select the process display screen In addition the process display screen becomes active...

Page 189: ...e does not affect the value of any other port reference The value of the OIM reference is saved through a power cycle if parameter 192 Save OIM Ref is set to save at power down Customizing the Process Display Screen To customize the process display screen select Monitor from the Display menu See Figure B 12 Figure B 12 Customizing the Process Display Screen P0 VTAC 9 Auto Stopped Fltq 0 00 Volts A...

Page 190: ...r Set 1 3 Loads the specified user set into active drive memory The drive responds as if a value had been entered in 198 Load Frm Usr Set or Load Frm Usr Set was selected from the OIM s Memory Storage menu Monitor Lang P0 VTAC 9 Auto Stopped Main Menu Display Display Monitor Language Function Keys Clears function key returns key to undefined state See figure B 10 Function List F2 Undefined F3 Unde...

Page 191: ...n is based on the active value of the rate parameters 140 143 Therefore when any of these parameters change the actual acc dec rates will dynamically change Preset Speed 1 6 Toggles the selected preset speed on and off and grants Hand manual reference control Returns to Auto reference when the function is toggled View Fault Queue Displays the Fault Queue screen see Chapter 4 Press to return to the...

Page 192: ...that each OIM connected to the drive can have a different timeout period Function List Load User Set 1 Load User Set 2 Undefined Do You Wish to Rename Function States Text For Load User Set 1 Yes No Function List F2 Undefined F3 Undefined F1 Load User Set 1 ClrFK Name State Text FKey Text LuseA ABCDEFGHIJKLM Next F1 F2 OIM will use default F Key label Luse1 Function List F2 Undefined F3 Undefined ...

Page 193: ... Display Video from the Display menu See figure Figure B 15 for sample screens Note that each OIM connected to the drive can have a different display mode Figure B 15 Selecting Reverse Video for the Process Display Screen P0 VTAC 9 Auto Stopped Fltq 0 00 Volts Amps Hz 0 00 0 00 Luse1 Normal Video Reverse Video P0 VTAC 9 Auto Stopped Fltq 0 00 Volts Amps Hz 0 00 0 00 Luse1 ...

Page 194: ...for descriptions of the parameters Control the Drive From the LCD OIM Monitor Lang P0 VTAC 9 Auto Stopped Main Menu Control Src Sel Highlight Control Src Sel icon Control Src Sel Speed Ref A Sel Logic Source Sel ATTENTION Removing and replacing the LCD OIM while the drive is running may cause an abrupt speed change if the LCD OIM is the selected reference source but is not the selected control sou...

Page 195: ...EN P Starting the Drive When the OIM is the selected control source pressing issues a start command to the drive Stopping the Drive Pressing will issue a stop command to the drive Important Stop commands from any attached OIM will always be enabled ...

Page 196: ...B 20 Using the LCD OIM Publication 9VT UM001D EN P Notes ...

Page 197: ...ernal Brake Resistor C 1 Motor Overload Memory Retention Per 2005 NEC C 3 Motor Overload C 2 Skip Frequency C 9 Overspeed C 4 Sleep Wake Mode C 11 Power Loss Ride Through C 5 Start At PowerUp C 13 Process PI C 6 Stop Mode C 14 External Brake Resistor Power On R L1 S L2 T L3 Power Source DB Resistor Thermostat Power Off M M Input Contactor M Three Phase AC Input ...

Page 198: ...n activated it will run at 150 of FLA for 180 seconds If the motor had been operating at 100 for over 30 minutes the drive will run at 150 of FLA for 60 seconds These values assume the drive is operating above Motor OL Hertz and that Motor OL Factor is set to 1 00 Operation below 100 current causes the temperature calculation to account for motor cooling Motor OL Hertz defines the frequency where ...

Page 199: ...version 3 001 or greater has the ability to retain the motor overload count at power down per the 2005 NEC motor overtemp requirement To Enable Disable this feature refer to the table below Once Enabled the value for Testpoint 1 Sel may be changed Changing Overload Factor 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Continuous Rating OL 1 20 OL 1 00 OL 0 80 0 20 40 60 80 100 120 140 Motor Overlo...

Page 200: ...speed reference is the sum of the speed reference plus speed adder components from functions such as slip compensation The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two Speed Limit limit the output frequency This sum Speed Limit must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequen...

Page 201: ...en normal operation would occur for nominal line installations However if a lower nominal line voltage of 440V AC was used then nominal DC bus voltage would be only 594V DC If the drive were to react to the fixed 533V level only 10 for line loss detect any anomaly might trigger a false line loss detection Line loss therefore always uses the 6 minute average for DC bus voltage and detects line loss...

Page 202: ...tored in the drive The algorithm will then adjust the output of the PI regulator changing drive output frequency to try and make the process variable equal the setpoint It can operate as trim mode by summing the PI loop output with a master speed reference Or it can operate as control mode by supplying the entire speed reference This method is identified as exclusive mode Nominal 82 Bus Voltage Mo...

Page 203: ...must be closed AND bit 0 of the PI Control parameter must be 1 If no digital input is configured to PI Enable then only the Bit 0 1 condition must be met If the bit is permanently set to a 1 then the loop will become enabled as soon as the drive goes into run Drive Running Drive Ramping to Stop Drive Jogging Bit 0 of PI Control 1 enabled Signal Loss The Configured Digital Input is Closed A Digital...

Page 204: ... Limit Spd Cmd PI Ref Sel PI Fbk Sel PI Kp Spd Ref PI Ki PI Neg Limit PI Pos Limit PI_Status Hold PI_Config RampCmd PI_Status Enabled PI_Config Invert PI_Config Sqrt 0 PI ExcessErr PI_Config PreloadCmd Preload Value PI_Status Enabled Spd Cmd PI_Status Enabled to A Linear Ramp S Curve Spd Ramp 0 Zclamped PI_Config Exclusive PI_Config ZeroClamp 32K 0 32K 0 32K 32K Spd Cmd A ...

Page 205: ...e center point is determined by parameter 87 Skip Freq Band The range is split half above and half below the skip frequency parameter If the commanded frequency of the drive is greater than or equal to the skip center frequency and less than or equal to the high value of the band skip plus 1 2 band the drive will set the output frequency to the high value of the band See A in Figure C 4 If the com...

Page 206: ...ch band has its own high low limit If skip bands overlap or touch the center frequency is recalculated based on the highest and lowest band values If a skip band s extend beyond the max frequency limits the highest band value will be clamped at the max frequency limit The center frequency is recalculated based on the highest and lowest band values If the band is outside the limits the skip band is...

Page 207: ...e user specified Sleep Level Definitions Wake A start command generated when the analog input value remains above Wake Level for a time greater than Wake Time Sleep A Stop command generated when the analog input value remains below Sleep Level for a time greater than Sleep Time Speed Reference The active speed command to the drive as selected by drive logic and Speed Ref x Sel Start Command A comm...

Page 208: ...will control Start Stop functions 2 178 Sleep Wake Mode must 1 Direct Enable 3 182 Sleep Level must be less than 180 Wake Level in Direct mode 4 90 Speed Ref A Sel must be set to a speed reference source that will control the drive If 179 Sleep Wake Ref 90 Speed Ref A Sel the same analog signal will control start stop and speed reference 5 At least one of the following must be programmed for 361 3...

Page 209: ...f power until the drive actually starts indicating the powerup start attempt is in progress The powerup start attempt will be aborted if any of the following occurs anytime during the 10 second start interval A fault condition occurs A Type 2 alarm condition occurs The terminal block programmed enable input is opened All terminal block run run forward or run reverse inputs are canceled A Stop requ...

Page 210: ...ake Level Par 158 This voltage causes a stopping brake torque If the voltage is applied for a time that is longer than the actual possible stopping time the remaining time will be used to attempt to hold the motor at zero speed 3 DC voltage to the motor continues for the amount of time programmed in DC Brake Time Par 159 Braking ceases after this time expires 4 After the DC Braking ceases no furth...

Page 211: ...ts present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero 3 phase drive output goes to zero off and the drive outputs DC voltage on the last ...

Page 212: ...C 16 Application Notes Publication 9VT UM001D EN P Notes ...

Page 213: ... Slope 4 11 Waking 4 11 Alarms Group 3 50 Ambient Temperature 1 4 Analog in Loss Alarm 4 10 Analog In Loss Fault 4 4 Analog In X Hi 3 56 Analog In x Hi 3 55 Analog In X Lo 3 55 3 56 Analog In X Loss 3 55 3 56 Analog Inputs Group 3 54 Analog InX Value 3 12 Analog Out1 Hi 3 58 Analog Out1 Lo 3 58 Analog Out1 Sel 3 57 Analog Outputs Group 3 57 Anlg Cal Chksum Fault 4 4 Anlg In Config 3 54 Anlg In Sqr...

Page 214: ...s Reference Parameter 3 66 Current Lmt Gain 3 30 Current Lmt Sel 3 30 Current Lmt Val 3 30 Customize Function Key Process Display Screen B 15 D Data In 3 53 Data Out 3 53 Datalinks Group 3 53 DB Resistor Type 3 34 DC Brake Level 3 32 DC Brake Lvl Sel 3 32 DC Brake Time 3 32 DC Bus Memory 3 12 DC Bus Voltage 3 12 DC Bus Measuring Voltage 1 12 Decel Inhibit Alarm 4 10 Decel Inhibit Fault 4 5 Decel T...

Page 215: ...Excessive Load Fault 4 5 F Fault Amps 3 48 Fault Bus Volts 3 48 Fault Clear 3 50 Fault Clear Mode 3 50 Fault Config 1 3 50 Fault Descriptions 4 4 Fault Frequency 3 48 Fault queue accessing using LCD OIM 4 16 time stamp 4 3 Faults Analog In Loss 4 4 Anlg Cal Chksum 4 4 Auto Rstrt Tries 4 4 AutoTune Aborted 4 4 Clearing 4 4 Decel Inhibit 4 5 Defined 4 4 Drive OverLoad 4 5 Excessive Load 4 5 fault pa...

Page 216: ...3 54 Analog Outputs 3 57 Comm Control 3 51 Datalinks 3 53 Diagnostics 3 44 Digital Inputs 3 59 Direction Config 3 41 Discrete Speeds 3 23 Drive Data 3 12 Drive Memory 3 42 Faults 3 50 Load Limits 3 30 Metering 3 11 MOP Config 3 42 Motor Data 3 12 OIM Ref Config 3 41 Power Loss 3 40 Process PI 3 26 Ramp Rates 3 30 Restart Modes 3 35 Slip Comp 3 25 Spd Mode Limits 3 18 Speed References 3 22 Speed Tr...

Page 217: ...35 Monitor File 3 11 MOP Config Group 3 42 MOP Frequency 3 11 MOP Rate 3 42 Motor Cable Lengths 1 9 Motor Control File 3 12 Motor Data Group 3 12 Motor NP FLA 3 13 Motor NP Hertz 3 13 Motor NP Power 3 13 Motor NP RPM 3 13 Motor NP Volts 3 12 Motor OL Count 3 48 Motor OL Factor 3 14 Motor OL Hertz 3 14 Motor Overload Fault 4 5 Motor Starters A 1 Motor Type 3 12 Motor Type Cflct Alarm 4 11 Mounting ...

Page 218: ... X Hi 3 56 Analog In x Hi 3 55 Analog In X Lo 3 55 3 56 Analog In X Loss 3 55 3 56 Analog InX Value 3 12 Analog Out1 Hi 3 58 Analog Out1 Lo 3 58 Analog Out1 Sel 3 57 Anlg In Config 3 54 Anlg In Sqr Root 3 54 Anlg Out Absolut 3 57 Anlg Out Config 3 57 Auto Rstrt Delay 3 38 Auto Rstrt Tries 3 37 Autotune 3 17 Break Frequency 3 18 Break Voltage 3 18 Bus Reg Kd 3 34 Bus Reg Ki 3 32 Bus Reg Kp 3 34 Bus...

Page 219: ...z 3 13 Motor NP Power 3 13 Motor NP RPM 3 13 Motor NP Volts 3 12 Motor OL Count 3 48 Motor OL Factor 3 14 Motor OL Hertz 3 14 Motor Type 3 12 Mtr NP Pwr Units 3 13 Output Current 3 11 Output Freq 3 11 Output Power 3 11 Output Powr Fctr 3 11 Output Voltage 3 11 Overspeed Limit 3 20 Param Access Lvl 3 42 PI Configuration 3 26 PI Control 3 27 PI Error Meter 3 29 PI Fdback Meter 3 29 PI Feedback Sel 3...

Page 220: ...Phase Short Fault 4 6 Phase to Grnd Fault 4 6 PI Configuration 3 26 PI Control 3 27 PI Error Meter 3 29 PI Fdback Meter 3 29 PI Feedback Sel 3 28 PI Integral Time 3 28 PI Lower Limit 3 28 PI Output Meter 3 29 PI Preload 3 29 PI Prop Gain 3 28 PI Ref Meter 3 29 PI Reference Sel 3 28 PI Setpoint 3 28 PI Status 3 29 PI Upper Limit 3 28 PORT LED 2 3 Port X Adapter Fault 4 6 Port X DPI Loss Fault 4 6 P...

Page 221: ...rts P 1 Spd Mode Limits Group 3 18 Specifications Agency Certification A 2 Control A 2 Drive P 1 Drive Ratings A 1 A 21 Electrical A 2 Environment A 1 Protection A 1 Speed Command File 3 18 Speed Command Sources 1 35 Speed Mode 3 18 Speed Pot 1 33 Speed Ref A Hi 3 22 Speed Ref A Lo 3 22 Speed Ref A Sel 3 22 Speed Ref Cflct Alarm 4 11 Speed Ref Source 3 46 Speed Reference Control 1 35 Speed Referen...

Page 222: ...rent 3 11 Torque Perf Mode 3 15 Trim Hi 3 24 Trim In Select 3 24 Trim Lo 3 24 Trim Out Select 3 24 Trnsistr OvrTemp Fault 4 7 Troubleshooting 4 4 Two Wire Control 1 26 U Unbalanced Ungrounded Supply 1 5 UnderVoltage Fault 4 7 UnderVoltage Alarm 4 11 Ungrounded Distribution Systems 1 18 Unshielded Power Cables 1 8 User sets loading and saving using LCD OIM B 12 UserSet Chksum Fault 4 7 Utility File...

Page 223: ......

Page 224: ...well Automation 6400 West Enterprise Drive Mequon Wisconsin 53092 USA Tel 910 262 512 8200 324493P04 Publication 9VT UM001D EN P May 2008 324493 P04 Supersedes June 2007 Copyright 2008 Rockwell Automation Inc All rights reserved Printed in USA ...

Reviews:

No comments