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Rockwell Automation 440G-EMAS, User Manual

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Rockwell Automation Publication 440G-UM003A-EN-P - February 2020

3

Table of Contents

Preface

Who Should Use This Publication?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

Chapter 1

Safety Information

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7

Requirements for Qualified Personnel  . . . . . . . . . . . . . . . . . . . . . . . . . . .  8

Project Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8

Mechanical Mounting, Electrical Installation, 

and Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8

Operation and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8

Chapter 2

Product Overview

Structure and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9

Product Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10

Locking Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10

Protective Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11

Status Indicators  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11

Chapter 3

Project Planning

Manufacturer of the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13

Operating Entity of the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

Mounting Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

Mounting Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  14

Electrical Control Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

OSSDs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

Course of the OSSD Test Over Time . . . . . . . . . . . . . . . . . . . . . . .  17

Locking Solenoid Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

Application Diagnostic Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17

Thorough-check Concept. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18

Regular Thorough Check Minimum Requirements  . . . . . . . . . .  18

Chapter 4

Installation

Mount Multiple Safety Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19

Mounting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19

Mount the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20

Mount the Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21

Summary of Contents for 440G-EMAS

Page 1: ...440G EZ Interlocking Safety Switch Catalog Numbers 440G EZS21STL05J 440G EZS21STL05H User Manual OriginalInstructions...

Page 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Page 3: ...Function 9 Product Features 9 Product Models 10 Locking Principle 10 Protective Functions 11 Status Indicators 11 Chapter3 Project Planning Manufacturer of the Machine 13 Operating Entity of the Machi...

Page 4: ...ough check Requirements 27 Chapter7 Maintenance and Troubleshooting Maintenance 29 Clean the Switch 29 Regular Thorough Check 29 Troubleshooting 29 AppendixA Specifications Technical Data 31 Approxima...

Page 5: ...radley Industrial Automation Glossary publication AG 7 1 Additional Resources These documents contain additional information concerning related products from Rockwell Automation You can view or downlo...

Page 6: ...6 Rockwell AutomationPublication 440G UM003A EN P February 2020 Preface Notes...

Page 7: ...f or tampering with the safety switch invalidates any warranty from Rockwell Automation in addition any responsibility and liability of Rockwell Automation for damage and secondary damage that this ac...

Page 8: ...ce on the machine to be able to assess whether it is in an operationally safe state Operation and Maintenance For operation and maintenance a person is considered competent when they have the expertis...

Page 9: ...If the protective device is closed the actuator is led to the sensor When the actuation field is reached the actuator code is read out and evaluated by RFID If the code is valid the safe output signa...

Page 10: ...locking device input If voltage is interrupted the locking device is unlocked and the protective device can be opened immediately The locking device is not monitored which means that the safety switc...

Page 11: ...atus Indicators The safety switch displays important status information with the status indicators Figure 3 Status Indicators Item Name Color Description 1 OSSD Green Red Green when the OSSD pair is i...

Page 12: ...12 Rockwell AutomationPublication 440G UM003A EN P February 2020 Chapter 2 Product Overview Notes...

Page 13: ...e safety switches must not be defeated that is contacts jumpered rotated away removed or rendered ineffective in any other way If necessary put measures in place to reduce possibilities for defeat ATT...

Page 14: ...holds the actuator As the anchor plate has rotating bearings the gravitational force rotates the actuator surface away from the sensor surface and the OSSDs go into the OFF state Mounting Methods The...

Page 15: ...ure 4 Dual channel and isolated connection of OSSD 1 and OSSD 2 The machine must switch to the safe state at any time if at least one OSSD in an OSSD pair switches to the OFF state Prevent the formati...

Page 16: ...th the HIGH signal level nonisolated If the actuator is removed from the response range of the sensor or there is a device fault the OSSDs signal the OFF state with the LOW signal level The safety swi...

Page 17: ...is no internal activation or deactivation of the locking solenoid through the safety switch The locking device and locking force are not monitored When the machine starts the following sequence must...

Page 18: ...manipulation The manufacturer and operating entity must define the type and frequency of the thorough checks on the machine based on the application conditions and the risk assessment The process of d...

Page 19: ...nted in the fixed part of the protective device for example door frame There must be a suitable recess in the mounting surface The thickness of the mounting surface must be between 1 5 3 mm 0 06 0 12...

Page 20: ...ng screw hexagon socket 2 mm 0 08 in and remove the cover plate 2 Mount the sensor on the fixed part of the protective device with 4 x M4 screws and secure it with four nuts For surface mount mount th...

Page 21: ...e fixing screws to 1 N m Mount the Actuator 1 Align the actuator to the mounted sensor 2 Mount the actuator on the moving part of the protective device for example door with 4 x M4 screws Tightening t...

Page 22: ...22 Rockwell AutomationPublication 440G UM003A EN P February 2020 Chapter 4 Installation Notes...

Page 23: ...ured with 2 A fuse Device Connection M12 5 pin Figure 8 Device Connection Pin Assignment Male Connector M12 5 pin A coded Pin Wire Color 1 1 Applies to the extension cables recommended as accessories...

Page 24: ...nation Description 1 White Aux Application diagnostic output not safe 2 Brown 24V DC Safety switch voltage supply 3 Green Magnet Magnet activation 24V DC 4 Yellow In 2 OSSD 2 input 2 2 When used as an...

Page 25: ...r S to above catalog numbers for stainless steel connectors example 889DS F5AC 1 1 m 3 3 ft 889D F8ABDM 1 2 m 6 6 ft 889D F8ABDM 2 5 m 16 4 ft 889D F8ABDM 5 10 m 32 8 ft 889D F8ABDM 10 4 5 pin Patchco...

Page 26: ...26 Rockwell AutomationPublication 440G UM003A EN P February 2020 Chapter 5 Wiring Notes...

Page 27: ...achine The documentation corresponds to the state of the machine including the protective device Qualified safety personnel or specially qualified and authorized personnel must conduct the thorough ch...

Page 28: ...28 Rockwell AutomationPublication 440G UM003A EN P February 2020 Chapter 6 Commissioning Notes...

Page 29: ...se any substances that hinder the wetting properties of lacquers We recommend anti static cleaning agents IMPORTANT Conduct the thorough checks according to the instructions from the manufacturer and...

Page 30: ...itispossiblethatthedangerousstateofthemachine maynotbe stopped or not stopped in a timely manner Do not repair device components Do not modify or manipulate device components Apart from during the pro...

Page 31: ...08 Safety Classification Guard door sensing and lock monitoring PLe Category 4 per ISO 13949 1 SIL 3 per IEC 61508 and IEC 62061 Certifications CE Marked for all applicable EU directives c UL us UL 50...

Page 32: ...switch is connected Supply voltageVv sensor 24V DC 19 2 28 8V Class 2 supply Supply voltageVv magnet 24V DC 19 2 28 8V Class 2 supply Supply voltage when an cascade is connected Supply voltageVv sens...

Page 33: ...and overload proof 1 Application diagnostic output Aux 25 mA max 1 short circuit protected resistive load 1 A higher load affects the behavior of the status indicators see Status Indicators on page 1...

Page 34: ...Z Sensor Actuator mm in Figure 12 Flush Mounting mm in 122 4 8 42 1 65 14 5 0 57 6 5 0 26 4 5 0 18 44 1 73 34 1 34 24 0 94 5 5 0 22 10 0 39 60 2 36 44 1 73 120 4 73 5 7 0 22 L 12 5 0 49 1 17 8 0 70 3...

Page 35: ...ents Safety switch Actuator Four protective caps Safety note Mounting instructions Ordering Information Table 11 440G EZ Product Selection Sensor ConnectionType Cat No Electromagnetic switch Cable wit...

Page 36: ...36 Rockwell AutomationPublication 440G UM003A EN P February 2020 Appendix B Ordering Information Notes...

Page 37: ...DC Micro M12 Cables Description Cat No 8 pin cordset female straight 889D F8AB x 1 1 Replace the x with a 2 2 m 5 5 m or 10 10 m for standard cable lengths 8 pin patchcord female straight 889D F8ABDM...

Page 38: ...38 Rockwell AutomationPublication 440G UM003A EN P February 2020 Appendix C Replacement Parts Accessories Notes...

Page 39: ...the manufacturer below hereby declares that the product complies with the regulations of the EU directive s below including all relevant changes and that it is based on the relevant standards and or t...

Page 40: ...40 Rockwell AutomationPublication 440G UM003A EN P February 2020 Appendix D Declaration of Conformity DoC Notes...

Page 41: ...trical installation 8 electrical control integration 15 requirement 16 F features product 9 flush mount 19 function 9 protective 11 I indicator status 11 information safety 7 installation 19 electrica...

Page 42: ...verview 9 project planning 8 13 protective function 11 Q qualified personnel requirement 8 R regular thorough check 29 replacement part 37 requirement electrical control 16 minimum thorough check 18 q...

Page 43: ......

Page 44: ...ytoatechnicalsupport engineer http www rockwellautomation com global support direct dial page Literature Library Installation Instructions Manuals Brochures and Technical Data http www rockwellautomat...

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