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Check Rockler.com for updates. If you have further questions, please

contact our Technical Support Department at 1-800-260-9663  

or [email protected]

 

Make sure that your router’s power cord 

and dust hose won’t obstruct the path of the jig or catch on 

anything as you make your cut.

8

Distributed by Rockler Companies, Inc. 

4365 Willow Dr. Medina, MN 55340

59385

Rev 08/20

1-800-279-4441

www.rockler.com

5.

 Check to verify that the jig is in the “closed” position. Then 

  turn on your router and carefully advance it in the direction 

  indicated by the label for the first cut. Maintain consistent 

  pressure on the router as you make the cut, and be sure to fully 

  exit the other side of the workpiece. 

Fig. 10.

6.

 Turn the router off and allow it to stop fully. Then loosen 

  the two 5/16"-18 x 1" Tall Five-Star Knobs (9) and slide the 

  Jig Base (2) away from the clamp guide until the two 1/4"-20 

  Knurled Knobs (11) stop it from moving any farther. Tighten 

  the two 5/16"-18 x 1" Tall Five-Star Knobs to lock the Jig 

  Base in the “open” position. 

7.

 Turn on your router and make the second (return) cut. 

  Maintain consistent pressure on the router as you 

  make the cut, and be sure to fully exit the other side of 

  the workpiece. 

Fig. 11.

8.

 Check the fit of your shelf material in the dado. The fit should 

  be snug, but not too tight. If there are problems with the fit, 

  repeat the steps in 

“Setting Jig for your Material.”

Fig. 11 - Cut Direction - Second Cut (Open Position)

Fig. 10 - Cut Direction - First Cut (Closed Position)

 

The Perfect Fit Dado Jig allows for 

different hand positions during use, as shown in the image 

on the cover of these instructions and in 

Figs. 10 and 

11 

above You should find the hand position that is most 

comfortable for you, always making sure that your hands 

and fingers are clear of the cutting area.

Summary of Contents for Perfect Fit Dado Jig

Page 1: ...tions prior to use for important safety information Always check Rockler com to confirm that you are using the most recent version of instructions for your product Perfect Fit Dado Jig Instructions Ef...

Page 2: ...onsibility of the purchaser of this product to ensure that any anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to use...

Page 3: ...tion ALWAYS make sure that ALL knobs on the Perfect Fit Dado Jig have been tightened To avoid serious injury adjust the router to fully retract the bit during jig setup operations The bit MUST not ext...

Page 4: ...s best to choose a bit whose diameter will allow you to cut the dado width in two overlapping passes For example if cutting a dado to fit a shelf made from nominal 3 4 plywood you would use a 1 2 diam...

Page 5: ...e Perfect Fit Fence 4 and the Tension Fence 5 3 If necessary slightly loosen the two 1 4 20 x 3 4 Socket Cap Screws 6 securing the Tension Fence 5 Use the included Hex Wrench 13 4 Make sure that the l...

Page 6: ...g the length of the offcut The two fences should capture the offcut without play but not so tightly that the piece is difficult to remove Fig 5 5 Maintaining that hold tighten the two 5 16 18 x 1 Tall...

Page 7: ...losed position and the second return pass is made in the other direction with the jig in the open position 1 Lay out the locations of the dadoes you want to cut on your material Keep in mind that the...

Page 8: ...e Star Knobs 9 and slide the Jig Base 2 away from the clamp guide until the two 1 4 20 Knurled Knobs 11 stop it from moving any farther Tighten the two 5 16 18 x 1 Tall Five Star Knobs to lock the Jig...

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