Robus Biopel 15 Installation Manual Download Page 6

General installation guidelines

1.

The  boiler  must  only  be  installed  by  qualified  engineers.  Installer  product  training  is 
available at Robus Energy Ltd.

2.

All  local  building  regulations  must  be  observed  (downloads  available  from  the  Robus 
Energy website). 

3.

The boiler must 

not 

be installed on combustible surfaces.

4.

The  chimney  and  ventilation  system  must  be  fit  for  purpose  and  installed  in  accordance 
with Approved Document J (Combustion appliances and fuel storage systems).

5.

Chimney  draft  should  be  between  a 

minimum 

of  5  PA  and  a 

maximum 

of  23PA  and  be 

stable.  Overpressure  must 

not 

occur  as  this  will  cause  inefficient  boiler  operation  and  a 

lack of control of the boiler temperature. It may be necessary to install a draft stabilizer.  

 

 

Installation of the burner

 

Installing the burner on the boiler: 

1.

Check that the burner is not damaged during transport. 

2.

Check that the burning grate is inserted correctly in the burner (see image below). 

3.

Mount  the  burner  and  tighten  the  burner  with  the  two  wing  nuts  supplied.  Never  use 
locknuts, as the seal between the boiler and the burner can leak over time. 

4.

Make sure that the burner is horizontal and that all connections are tight.  

 

Burner description: 

The main parts of the burner are the fan, internal auger/auger motor, burner grate, fire sensor 
and igniter. The external auger (in the hopper) drops pellets down the drop shaft where they are 
moved on to the burner grate by the internal auger. The fan ensures a supply of air to the grate 
for  clean  combustion.  The  igniter  provides  the  heat  for  the  automatic  ignition  of  pellets.  The 
grate is removable for easy cleaning. Fire sensor detects the light of flame. When the fire sensor 
detects  the  light  during  ignition  process,  the  control  unit  switch  off  the  igniter  and  the  boiler 
starts normal operation mode (PID work). There are different sizes of Biopel pellet burner (10 – 
200 kW) but main function is always the same. 

Drop shaft:

 new pellets are fed in to the burner.

 

Internal auger:

 moves pellets on to the grate

 

Mounting holes:

 these holes are for connecting burner onto the boiler 

flange.

 

Ignition outlet:

 hot air comes from this hole during ignition phase.  

 

Grate:

 there are several types of burner grate depending on

 

 burner size/output. Combustion air comes from to these holes. 

Summary of Contents for Biopel 15

Page 1: ...Biopel Pellet Boiler Installation manual...

Page 2: ...ibed here in this manual It is recommended to study the menus prior to initial start Save this manual so you always have it available when needed Page 3 Comments on the Manual Page 4 The Clean Air Act...

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Page 5: ...se countries Separate legislation the Clean Air Northern Ireland Order 1981 applies in Northern Ireland Therefore it is a requirement that fuels burnt or obtained for use in smoke control areas have b...

Page 6: ...uts as the seal between the boiler and the burner can leak over time 4 Make sure that the burner is horizontal and that all connections are tight Burner description The main parts of the burner are th...

Page 7: ...ler for burner installation However the opposite flange on the boiler bust be always sealed For example if you choose left flange for burner connection make sure that right flange is properly sealed B...

Page 8: ...le located on the top of the burner and secure with 2 x burner pipe screws Attach PVC tube on the burner pipe and from the other side on the external auger outlet You can cut the PVC tube if necessary...

Page 9: ...nt ignition of the boiler and will prolong the life of the igniter The min buffer thermal store capacity should be 10 litres kW output eg 200 litres for Biopel 20 The load valve supplied with the boil...

Page 10: ...and connection board are pre wired with simple plugs to allow for quick installation When using the Compact type hopper the connection board can be fixed to the sloping wall of the hopper near the bur...

Page 11: ...is the boiler pump ROOM REGULATOR Room thermostat volt free Other connections for optional accessories are DHW PUMP Used to control a pump or 2 port valve for hot water production KOMPRESSOR Connecti...

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Page 13: ...t is designed to offer the home owner and installer a series of simple menus to give full control of all boiler settings and parameters The controller has 3 levels of PIN protection in order to preven...

Page 14: ...he same time o Summer mode sets the burner power to an half value To be specific Feed time max and Feed interval min is reduced to half Cleaning cleaning of the grate during PID modulation work o Acti...

Page 15: ...rrection correction of fan speed 50 Power factor correction of burner power Changes values in Feedertimemax and Feeder interval min in range of 50 Example if you set 30 in Augercorrection 30 it means...

Page 16: ...at the size in Kw is correct 5 Burner size changes values in Service settings shown below 6 Augersetup Ignition a Feed time for how long pellet auger supplies pellets on the burner grate b Fanspeed sp...

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Page 18: ...for PID regulation is lower which means speed of the fan is decreased in all PID modulation range Power correction Power correction is responsible for changing number of pellets going on the grate Yo...

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Page 22: ...r is obligated to check the goods immediately upon receipt If the buyer declares that the delivery was inadequate or defective the customer must immediately and without delay make a written claim with...

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