background image

4

2.1

SITING GENERAL

This fire is suitable for hearth mounting only on a non-combustible hearth at least 13mm thick and measuring at least 630mm wide 
by 330mm deep. Its top surface should preferably be 50mm above the floor level in order to discourage the placing of carpets or 
rugs over it. It MUST NOT be fitted directly on a combustible wall. The fire should be installed so that no part of a combustible wall 

o

i.e. not part of the fire surround but a full wall at 90  to the fire is less than 500mm from the radiant source. If this is not possible the 
combustible side wall must be suitably protected.

FIREPLACE OPENING

The front opening of the fireplace must be between 305mm and 457mm wide and between 560mm and 585mm high (see Section 
2.2). If the opening is greater it must be bricked up until the opening is a maximum of 585mm high and 457mm wide, alternatively a 
non-combustible infill panel may be used to achieve the required dimensions.

DO NOT USE THE BACK OF A FIRE SURROUND OR MARBLE TO ACHIEVE THE ABOVE DIMENSIONS.

There must be a minimum flat surface area around the fireplace opening shown by the dotted lines in fig. 1 to ensure a good seal 
between the fireplace and the fire. This area should be sound enough to take the wall plugs and screws supplied for front fixing. 
Ensure that the base of the fireplace is level with the hearth and reasonably flat to prevent the fire rocking. Purpose built ventilation 
bricks or additional air vents are not normally required in the room in which the fire is fitted unless specified by the rules in force.

IMPORTANT: When fitting any heating appliance or wallpapering a room in which one is fitted, soft wall coverings such as heat 
sensitive wallpapers may become heat damaged or discoloured especially in the area above the fire. Please bear this in mind 
when installing or decorating.

IMPORTANT NOTE

Plaster Applied Directly to Pre-cast Flue Blocks.

Some Pre-cast flues built to B.S. 1289:1975 may have plaster applied directly to the flue blocks.
A recommendation was made, in the revision  B.S. 1289 part 1:1986, NOT to apply plaster directly to the flue blocks, otherwise 
cracking of the plaster could occur.
It is not recommended to install this fire into such installations, unless remedial action is taken.

2.2

FLUES AND CHIMNEYS

2.2.1 SITE REQUIREMENTS FOR 228mm BY 228mm (9in BY 9in) BRICK CHIMNEY/178mm (7in) 

STONE OR LINED CHIMNEY AND 125MM (5in) DIAMETER FLUE

The minimum dimensions for the fireplace opening for a brick chimney are as shown in Fig. 1. It will not normally be necessary to 
remove any chair brick provided the minimum depth is obtained. A chimney previously used to burn solid fuel must be swept prior 
to installation. 

The chimney must be inspected to ensure that:

(a)

It serves only one fireplace.

(b)

It is properly sealed so that combustion products do not escape from the flue into the room.

(c)

It is not blocked by paper, rubble etc.

(d)

Any restriction such as damper, register plate, etc. must be removed or secured in the fully open position.

(e)

Any underdraught ventilation or additional air supply 
entering the fireplace or on the hearth must be
sealed off.

(f)

It must have at least 3 metre effective flue height.

(g)

It must have a positive updraught.

CHECK THE FLUE FOR GOOD DRAUGHT
Apply a lighted paper or smoke match to the top of the 
opening in the fireplace. Observe if there is a definite flow
into the chimney and if so proceed with fitting the fire.
If no flow is indicated, warm the chimney for several minutes
and then re-check. If downdraught is observed a suitable 
terminal must be fitted and the chimney re-checked.
If persistent no-flow or downdraught condition is observed

DO NOT FIT THE FIRE, SEEK EXPERT ADVICE.

2.0 CONDITIONS OF INSTALLATION

635 mm MIN

686 mm MIN

Fig. 1

Summary of Contents for A88028

Page 1: ...ns PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER FOR USE WITH NATURAL GAS ONLY G C No 32 170 19 ÿ Product Code No A88028 The Data Badge and Serial Number are located on the left hand side of the back panel Cat I G20 at 20mbar in GB and IE 2H ATHENA LF ATHENA LF ...

Page 2: ... 3 3 METHODS OF INSTALLATION 3 3 1 Fixing by Tension Cable 3 3 2 Fixing Directly onto Wall 3 4 GAS CONNECTION 3 4 1 Concealed Connection 3 4 2 Front Connection 3 5 TEST FOR GAS SOUNDNESS 4 0 COMMISSIONING 4 1 INSTALL FUELEFFECT COMPONENTS 4 2 CHECK GAS PRESSURE 4 3 FIT TRIM AND FENDER 4 4 TEST FOR SPILLAGE 4 5 CHECK IGNITION 4 6 CHECK OPERATION OF FSD 5 0 INSTRUCT USER 6 0 SERVICING INSTRUCTIONS 6...

Page 3: ...Gas Rate Adjustment NONE 1 3 BURNER AND CONTROL DETAILS Main Burner ÿ 992174 Pilot Burner SIT OP 9063 Injector Main Burner Bray Cat 82 440 Ignition Battery Operated Electronic Ignition Battery Size 9V MN1604 or 6LR61 Control Tap Concentric with FSD Model Number TESA 2762 025 Spark Gap 3 0mm to 5 0mm Control Knob Settings OFF HIGH MED ECON PILOT In your own interest and that of safety it is the law...

Page 4: ...ove the fire Please bear this in mind when installing or decorating IMPORTANT NOTE Plaster Applied Directly to Pre cast Flue Blocks Some Pre cast flues built to B S 1289 1975 may have plaster applied directly to the flue blocks A recommendation was made in the revision B S 1289 part 1 1986 NOT to apply plaster directly to the flue blocks otherwise cracking of the plaster could occur It is not reco...

Page 5: ...5mm and a minimum 560mm and a depth of at least 120mm above the hearth level NOTES 1 The minimum dimensions for the flat area around the opening are 686 mm high x 635 mm wide 2 The flue spigot restrictor MUST NOT be fitted Ensure that any mortar fangs between the blocks do not protrude into the flueways and if raking blocks are used they are fitted according to the manufacturers instructions and m...

Page 6: ...cessary to use additional sealing material to achieve a good seal 2 The flue spigot restrictor MUST NOT be fitted Fig 3B Refer to the following illustrations for configuration Cover the top rear and sides of the fire housing as shown with 100mm 4in loft insulation material as shown If the gap between the fire housing and any combustible material is less than 100mm squeeze the insulation material b...

Page 7: ...s packed with the back coal and side cheeks already fitted in position When unpacking refer to the check list to ensure that all of the components are present and undamaged Remove the top fitment from the carton Lift the carton surround clear of the fire Remove the pack containing the coal bed and 9 loose coals Remove the outer case from the fire by lifting the it to clear the two top locating bra...

Page 8: ... Fig 5 Drill the four 6mm holes and plug the holes with the wall plugs Fix the eye screws to the holes FIXING THE CABLE First remove the burner tray see Section 6 1 Insert the free end of each cable through the respective hole in the firebox and then through the eye screws refer to Fig 5 Thread the free ends of the cable through the holes in the tensioning bolts located in the base of the fire fro...

Page 9: ... fireplace is required then before the appliance is fitted into the fireplace it will be necessary to extend the supply line so that it will project through the sealed opening situated at the back of the firebox to the appliance inlet elbow 3 4 1 CONCEALED CONNECTION The dimensions below indicate the required position of the supply pipe to enable it to pass through the aperture in the fire back Re...

Page 10: ...of the coal bed has grooves matching the raised ports of the burner top Fit the coal bed by placing it onto the burner Take care to avoid damage as you insert it past the pilot burner Refer to Fig 7C Ensure that it is correctly located in the burner tray by sliding it sideways and front to back 2 Notice that there are five depressions at the front of the coal bed and four depressions at the rear a...

Page 11: ...as pressure is as specified in Section 1 0 Technical Data Turn off the fire and disconnect the pressure gauge Replace the test point screw relight the fire and test for gas soundness around the sealing screw using a suitable leak detection fluid 4 3 FIT OUTER CASE Align the bottom cut outs in the outer case with the retaining lugs on the firebox sides Raise the outer case vertically and then lower...

Page 12: ...d disconnect the fire and remove the spigot restrictor Re install the fire and repeat the above spillage test If there is still evidence of spillage then there may be a fault with the chimney or insufficient air in the room if the cause of the spillage cannot be corrected DISCONNECT THE FIRE AND SEEK EXPERT ADVICE 4 5 CHECK IGNITION Check that ignition of the pilot and the cross lighting to the ma...

Page 13: ...njector and washer 5 Replace with the new injector 6 Re assemble in the reverse manner 6 3 GAS VALVE FSD ASSEMBLY 1 Remove burner tray Section 6 1 above 2 Turn the tray upside down 3 Undo the gas connections to the gas valve 4 Release the thermocouple nut and ease out the probe 5 Undo the two screws securing the burner to its tray and ease out the gas valve and gas inlet pipe 6 Remove the two scre...

Page 14: ... outer case 2 Remove the left or right retaining panel by undoing the two screws securing it to the fire body 3 Slide out the side cheeks and replace with new ones Re assemble in reverse order REAR COAL 1 Remove burner tray Section 6 1 2 Remove the screws securing the lower coal support and slide out the rear coal 3 Replace with a new one and re assemble in reverse order 6 6 MAIN BURNER 1 Remove b...

Page 15: ...Check the thermocouple break micro switch and connections d Check the magnet unit in the gas tap If faulty replace the tap e Check the ventilation into the room Vitiation may be due to the lack of sufficient air supply f Check for satisfactory clearance of combustion products Vitiation may be due to spillage of combustion products into the room 5 Main burner popping Remove the loose coals and coal...

Page 16: ...11 Spark Lead 822238 Ignition Unit 992232 Rear Coal 992234 Coal Bed 992169 Loose Coals 9 off 992178 Left Side Cheek 992179 Right Side Cheek 16 8 0 SHORT LIST PARTS 989882 Issue 2 ROBINSON WILLEY LIMITED Mill Lane Old Swan Liverpool L13 4AJ England Telephone 0151 228 9111 Fax 0151 228 6661 www robinson willey co uk ...

Reviews: