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Robinson Willey A88028, Installation And Servicing Instructions

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SERVICE AND INSTALLATION

Installation & Servicing Instructions

PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER

FOR USE WITH NATURAL GAS ONLY

G.C. No. 32 170 19          

ÿ

 Product Code No. A88028

The Data Badge and Serial Number are located on the left hand side of the back panel.

Cat 

I

 G20 at 20mbar in GB and IE

2H

ATHENA LF

ATHENA LF

Summary of Contents for A88028

Page 1: ...ns PLEASE LEAVE THESE INSTRUCTIONS WITH THE USER FOR USE WITH NATURAL GAS ONLY G C No 32 170 19 ÿ Product Code No A88028 The Data Badge and Serial Number are located on the left hand side of the back panel Cat I G20 at 20mbar in GB and IE 2H ATHENA LF ATHENA LF ...

Page 2: ... 3 3 METHODS OF INSTALLATION 3 3 1 Fixing by Tension Cable 3 3 2 Fixing Directly onto Wall 3 4 GAS CONNECTION 3 4 1 Concealed Connection 3 4 2 Front Connection 3 5 TEST FOR GAS SOUNDNESS 4 0 COMMISSIONING 4 1 INSTALL FUELEFFECT COMPONENTS 4 2 CHECK GAS PRESSURE 4 3 FIT TRIM AND FENDER 4 4 TEST FOR SPILLAGE 4 5 CHECK IGNITION 4 6 CHECK OPERATION OF FSD 5 0 INSTRUCT USER 6 0 SERVICING INSTRUCTIONS 6...

Page 3: ...Gas Rate Adjustment NONE 1 3 BURNER AND CONTROL DETAILS Main Burner ÿ 992174 Pilot Burner SIT OP 9063 Injector Main Burner Bray Cat 82 440 Ignition Battery Operated Electronic Ignition Battery Size 9V MN1604 or 6LR61 Control Tap Concentric with FSD Model Number TESA 2762 025 Spark Gap 3 0mm to 5 0mm Control Knob Settings OFF HIGH MED ECON PILOT In your own interest and that of safety it is the law...

Page 4: ...ove the fire Please bear this in mind when installing or decorating IMPORTANT NOTE Plaster Applied Directly to Pre cast Flue Blocks Some Pre cast flues built to B S 1289 1975 may have plaster applied directly to the flue blocks A recommendation was made in the revision B S 1289 part 1 1986 NOT to apply plaster directly to the flue blocks otherwise cracking of the plaster could occur It is not reco...

Page 5: ...5mm and a minimum 560mm and a depth of at least 120mm above the hearth level NOTES 1 The minimum dimensions for the flat area around the opening are 686 mm high x 635 mm wide 2 The flue spigot restrictor MUST NOT be fitted Ensure that any mortar fangs between the blocks do not protrude into the flueways and if raking blocks are used they are fitted according to the manufacturers instructions and m...

Page 6: ...cessary to use additional sealing material to achieve a good seal 2 The flue spigot restrictor MUST NOT be fitted Fig 3B Refer to the following illustrations for configuration Cover the top rear and sides of the fire housing as shown with 100mm 4in loft insulation material as shown If the gap between the fire housing and any combustible material is less than 100mm squeeze the insulation material b...

Page 7: ...s packed with the back coal and side cheeks already fitted in position When unpacking refer to the check list to ensure that all of the components are present and undamaged Remove the top fitment from the carton Lift the carton surround clear of the fire Remove the pack containing the coal bed and 9 loose coals Remove the outer case from the fire by lifting the it to clear the two top locating bra...

Page 8: ... Fig 5 Drill the four 6mm holes and plug the holes with the wall plugs Fix the eye screws to the holes FIXING THE CABLE First remove the burner tray see Section 6 1 Insert the free end of each cable through the respective hole in the firebox and then through the eye screws refer to Fig 5 Thread the free ends of the cable through the holes in the tensioning bolts located in the base of the fire fro...

Page 9: ... fireplace is required then before the appliance is fitted into the fireplace it will be necessary to extend the supply line so that it will project through the sealed opening situated at the back of the firebox to the appliance inlet elbow 3 4 1 CONCEALED CONNECTION The dimensions below indicate the required position of the supply pipe to enable it to pass through the aperture in the fire back Re...

Page 10: ...of the coal bed has grooves matching the raised ports of the burner top Fit the coal bed by placing it onto the burner Take care to avoid damage as you insert it past the pilot burner Refer to Fig 7C Ensure that it is correctly located in the burner tray by sliding it sideways and front to back 2 Notice that there are five depressions at the front of the coal bed and four depressions at the rear a...

Page 11: ...as pressure is as specified in Section 1 0 Technical Data Turn off the fire and disconnect the pressure gauge Replace the test point screw relight the fire and test for gas soundness around the sealing screw using a suitable leak detection fluid 4 3 FIT OUTER CASE Align the bottom cut outs in the outer case with the retaining lugs on the firebox sides Raise the outer case vertically and then lower...

Page 12: ...d disconnect the fire and remove the spigot restrictor Re install the fire and repeat the above spillage test If there is still evidence of spillage then there may be a fault with the chimney or insufficient air in the room if the cause of the spillage cannot be corrected DISCONNECT THE FIRE AND SEEK EXPERT ADVICE 4 5 CHECK IGNITION Check that ignition of the pilot and the cross lighting to the ma...

Page 13: ...njector and washer 5 Replace with the new injector 6 Re assemble in the reverse manner 6 3 GAS VALVE FSD ASSEMBLY 1 Remove burner tray Section 6 1 above 2 Turn the tray upside down 3 Undo the gas connections to the gas valve 4 Release the thermocouple nut and ease out the probe 5 Undo the two screws securing the burner to its tray and ease out the gas valve and gas inlet pipe 6 Remove the two scre...

Page 14: ... outer case 2 Remove the left or right retaining panel by undoing the two screws securing it to the fire body 3 Slide out the side cheeks and replace with new ones Re assemble in reverse order REAR COAL 1 Remove burner tray Section 6 1 2 Remove the screws securing the lower coal support and slide out the rear coal 3 Replace with a new one and re assemble in reverse order 6 6 MAIN BURNER 1 Remove b...

Page 15: ...Check the thermocouple break micro switch and connections d Check the magnet unit in the gas tap If faulty replace the tap e Check the ventilation into the room Vitiation may be due to the lack of sufficient air supply f Check for satisfactory clearance of combustion products Vitiation may be due to spillage of combustion products into the room 5 Main burner popping Remove the loose coals and coal...

Page 16: ...11 Spark Lead 822238 Ignition Unit 992232 Rear Coal 992234 Coal Bed 992169 Loose Coals 9 off 992178 Left Side Cheek 992179 Right Side Cheek 16 8 0 SHORT LIST PARTS 989882 Issue 2 ROBINSON WILLEY LIMITED Mill Lane Old Swan Liverpool L13 4AJ England Telephone 0151 228 9111 Fax 0151 228 6661 www robinson willey co uk ...

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