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Robin RGV2200, Service Manual

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Summary of Contents for RGV2200

Page 1: ...IISSUE EM D GS08591 6 mEab E HRdi I M GASOLINE ENGINE GENERATQ SERVICE MANUAL FUJl HEAVY INDUSTRIESLTD ...

Page 2: ...CHECKING FUNCTIONAL MEMBERS 37 9 1 Pilot LamP 37 9 2 AC Receptacles 9 3 Circuit Breaker 37 38 9 4 Stator C 38 9 5 Rotor C 39 9 6 Condenser 39 9 7 Diode Rectifier 40 Disassembly AND ASSEMBLY C 41 10 1 Preparation and Precautions 41 10 2 Special Tools for Disassembly and Assembly 41 10 3 Disassembly Procedures 42 10 4 Assembly Procedures 51 10 5 Checking Disassembly and Reassembly of the Control Box...

Page 3: ...1 SPECIFICATIONS I T i i j r I i I I T r N N IoIo I n c D E E 0 a3 w X d a m X D d I n a a D 8 C U a c I I I I I I c i C m U I 3 V I 3NIDN3 UOlVNU3llV I 1 L ...

Page 4: ...I i I I N I 0 co I 0 0 0 D 0 PC 0 0 0 9 0 I i I IS 7 I d i I N 0 m a n C a U S s i j T I i I E E 0 d m X 0 m d X b m b I s I j I I I c 0 n3 U I t l O l V N t l 3 l l V 3N13N3 I 2 ...

Page 5: ...2 PERFOMANCECURVES 63T 250 125 23ov 115v 220 0 1 2 4 1 4 Load Rated 50Hz Hz Hz 51 00 250 125 24ov 12ov 230V 115V 220 210 105 0 112 4 1 4 Load Rated 3 ...

Page 6: ...gecurveshown in theleftindicatesthe characteristic of DC output when charging a battery The voltagemay bedecreased by 20 whenthe resistance load is applied NOTE It is possible to use both DC and AC out puts simultaneously up to the rated output in total CURRENT AI 4 ...

Page 7: ...eration which is sufficient for a half day or one day work without refueling RUGGED TUBULAR FRAME Full cradle type rugged tubuler frame protects the generator all around COMPACT AND LIGHT WEIGHT Newlydevelopedbrushlessalternatorenabledthe RGV generators to bevery compact in size and light in weight MINIMAL MAINTENANCE 0 A brushless alternator release the operator from periodical brush maintenance ...

Page 8: ... OF THE GENERATOR EXTERNAL VIEW of GENERATOR VOLT JETER FUEL LEVEL GAUGE K STOP BUTON CHOKE KNOB k C AIR CLEANER DC RECOIL STARTER DC CIRCUIT BREAKEFi AC CIRCUIT BREAKER OIL SENSOR SPARK MUFFLER 31L DRAIN PLUG OIL LEVEL GAUGE 6 ...

Page 9: ...4 2 CONTROLPANEL RGV2200 RGV2600 SOHz 60HZ 1lOV 60Hz 120VTYPE RGV2200 RGV2600 50H 220V 240V 60HZ 220V TYPE 7 ...

Page 10: ...RGV2200 RGV2600 SOHZ 60H lIOV 220V DUAL VOLTAGE TYPE RGV2200 RGV2600 RGV4000 U K 50H 110V 120V BS RECEPTACLE 8 ...

Page 11: ...RGV2600 U S A 60Hz 120V NEMA RECEPTACLE RGV2200 RGV2600 RGV4000 GERMANY 50Hz 220V 9 ...

Page 12: ...RGV2200 RGV2600 RGV4000 SOUTH AFRICA 50HZ 220V I RGV2200 RGV2600 RGV4000 SWITZERLAND 50HZ 22OV 10 ...

Page 13: ...RGV2200 RGV2600 RGV4000 AUSTRALIA 50HZ 240V RGV4000 5OHZ 60Hz 11OV 60HZ 120V TYPE 11 ...

Page 14: ...RGV4000 50H 220V 240V 60HZ 220V TYPE 0 RGV4000 SOHZ 6OHZ l10V 220V TYPE 12 ...

Page 15: ...RGV4000 U S A 60H 120V 240V NEMA RECEPTACLE I RGV2200 RGV2600 RGV4000 FRANCE 50Hz 220V L PRISES CA CHARGE DE B A T T E R I E SEULEMENT 13 ...

Page 16: ...0 RGV6000 50Hz 60Hz 1lOV 60Hz IiOVTYPE I L 1 0 I U VMEIER 1 RGV6000 50H 220V 240V 60Hz 220V TYPE f 0 0 0 o O 0 0 1 4 ...

Page 17: ...RGV6000 50Hz 60H llOV 220V DUAL VOLTAGE TYPE 15 ...

Page 18: ...RGV6000 U S A 60H 120V 240V NEMA RECEPTACLE RGV6000 GERMANY 50Hz 220V f 0 0 0 I O 0 16 ...

Page 19: ...RGV6000 SOUTH AFRICA 50Hz 220V h A J U U k E m VMEtER I I 63 0 RGV6000 SWITZERLAND 50Hz 220V f 0 0 0 o ON 0 E 17 ...

Page 20: ...RGV6000 AUSTRALIA 50HZ 240V 0 RGV4000 RGV6000 With optional electric starter and idle control la ...

Page 21: ...RGV6000 FRANCE 50H 220V VOLTMETRE 0 0 RGV4000 RGV6000 With optional electric starter and idle control PRlSES CA 19 ...

Page 22: ... Serial number and specification number are stamped on the LABEL MODEL NAME stuck on the end cover NOTE Always specify these numbers when inquiring about the generator or ordering spare parts in order to get correct parts and accurate service MODEL NAME 20 ...

Page 23: ... BALL BEARING THROUGH BOLT SUPPORT RING FRONT COVER Fig 5 7 5 2 FUNCTION 5 2 1 STATOR I Thestatorconsists of alaminatedsiliconsteel sheet core a main coil and a condenser coil which are wound in the core slots The condenser coil excites the rotor field coil i I which generates AC voltage in the main coil i 1 I I I Fig 5 2 21 ...

Page 24: ...oil regulate the output voltage 5 2 3 ROTOR The rotor consists of a laminated silicon steel sheet core and a field coil which isxound over the core DC current in the fie ld coil magnetizes the steel sheetcore Tw opermanentmagnetsareprovided for the primary exciting action Fig 5 4 A diode rectifier and surge absorber is mounted insideof the insulator 1 22 ...

Page 25: ... output amperage 9A 50Hz 220V Total output amperage 20A 60HZ 11 OV 12Ov Total output amperage RGV2600 1O A i Total output amperage 60HZ 220V 60HZ 240V 50HZ 11 OVl220V 9A 2 Pole 2 Element Total output amperage aA I Total output amperage I 60Hz 11OVi22OV 12OVi24OV i 1O A 2 Pole 2 Element 1 Total output amperage 50HZ 11O V 27A Total output amperage I I 60142 1lov 120v j 30A Total output amperage 50Hz...

Page 26: ... specified amperage limitsto prevent burning I I up to 30 amperes See Caution I I Table 5 2 Caution To connect the appliance to locking receptacle insertthe plug intothe receptacle and turn it clockwiseto lock Fig 5 7 NOTE If your generator has receptacles peculiar to your country Table 5 2 does not apply NOTE The generator for U S A market is equipped with NEMA standard receptacles shown in table...

Page 27: ...cess As AC current flows through the condenser coil the density of magnetic flux in the rotor changes This change of magnetic flux induces AC voltage in the field coil and the diode rectifier in the field coil circuit rectifies this AC voltage into DC Thus a DC current 8 flows through the field coil and magnetizes the rotor core to generate an output voltage in the main coil When generator speed r...

Page 28: ...edpowerfrom one receptacle in each voltage 1201240V r or 11OI220V I 4 3 l 240V or 220V Fig 5 9 MC I Rec 1 1 Fig 5 10 I Switch LOWER VOLTAGE HIGHER VOLTAGE Position I RECEPTACLE 1 RECEPTACLE l l 0 V I or Rated output No output can be aken 120v 110 220v 120i240V or I Half of rated output Rated output I 1 Table 5 4 26 ...

Page 29: ... power switch is set for double voltage indication 110V 220V or 120V 240V the switch position is as indicatedby the upper dotted line in Fig 5 9 Fig 5 11is a simplified representation of this circuit showing the two main coils connectea in series In this case power can be taken simultaneously from the receptacles for the both voltages Rec 3 for the higher voltage can output up to the rated power b...

Page 30: ...rain Severe electric shock may occur If the generator is wetby rain or snow wipe it and thoroughly dry it before starting Don t pour water over the generator directlynor wash it with water If the generator is wet with water the insulations will be adversely affected and may cause current leakage and electric shock Do not connect the generator to thecommercial power lines This may cause a short cir...

Page 31: ...OTE1 If a power factor correction capacitor is not applied to the mercury lamp or fluorescent lamp the more power shall be required to drive those lamps A rated 3000W generator candrive one ortwo 400W mercury lamps without power factor correction capacitors NOTE2 Nominalwattage of thefluorscentlampgenerallyindicatestheoutputwattage of the lamp Therefore if the fluorescent lamp has no special indic...

Page 32: ...tput of 1000Wcapacity can light nine to fourteen 40W fluorescent lamps Generallyspeaking a 400W motormeansthatits work load is 400W Efficiency of this motor is 0 7 and power consumption will be 400 0 7 570W When this motor is used for a motor driven tool the capacity of the generator should be multiple of 570W by 1 2 to3 as explained in the Itern 3 570 W X 1 2 3 684 W 1710 W MODEL 1I RGV2200 Frequ...

Page 33: ... load electrical product As a result the load can be damaged Table 7 2shows voltage drops per 100meters of cable 2 Cablelength Nominalcross dia mm2 I No 1 A I No l m m I 0 75 2 0 8 13 i 17 i 3710 26 50 0 18 12 16 1 27 18 7 1 3010 18 3 5 1 12 10 I 23 45 10 32 5 5 70 10 32 25 1 0 8 T I Resistance Flowing Current Q i l 0 0 m 11A 13A I 5A I8A 110A 1 486 1 5V 5V 1 7 5V 12V 15V 2 477 2 5V 8V 12 5V 0 952...

Page 34: ...or easy carring 0 SPECIFICATIONS Fig 8 1 Model I Dr Robin Part Number 388 47565 08 Voltage 0 5OOV AC Q p Frequency 25 70HZ r G Resistance m z Condenser Capacity m 1 0 1 1 999Q 10 1 00 E F L 3 m a I I lnsuiation Resistance 3MR _____ Circuit Protector 1 Fuse Power Source I 2 x 6F44P 006P Dry Cell Battery I Testleadswith needie probes 1 set Test leads with jack plugs 1 set Accessories Dimensions L X ...

Page 35: ... 300V Type withanoutputvoltage of 220 230 or 240V 0 to 15OV 0 to 330V Dual voltage type 2 AMMETER ACammeter is necessary AnACammeter with a range that can be changed according to the current rating of a given generator is most desirable About 10A 20A 100A FREQUENCY METER Frequency range About 45 to 65Hz NOTE Be careful of the frequency input voltage range meter s I FOR AC Fig 8 2 FOR AC Fig 8 3 r ...

Page 36: ...Fig 8 6 6 ENGINETACHOMETER There are various types of tachometers such ascontactlzss type contacttype andstrobe type The contact type can be used only when the generator and engine have been dis assembled The contactless type is recom mended The PET 2100E engine tachometer is available from your Robin distributors Please inquireby the part number PET 2100E I I I Fig 8 7 34 ...

Page 37: ... insulationresistance Connectameggertesterto one of receptacle output terminals and the ground terminal thenmeasuretheinsulationresistance Aninsulationresistance of 1 megohm or moreis normal Theoriginal insulation resistanceat the time of shipment from the factory is 10 megohm or more If it is less than 1 megohm disassemble the generator and measure the insulation resistance of the stator rotor an...

Page 38: ... and the core 0 CONTROL PANEL Measure the insulation resistances between the live parts and the grounded parts I I Fig 8 11 Any part where the insulation resistance is less than 1MQ has faulty insulation and may cause electric leakage and electric shock Replace the faulty part 36 ...

Page 39: ...n at 70 to 12OV 9 2 AC RECEPTACLES Using a Dr Robin or a circuit tester check continuity between the two terminals at the rear of the AC receptacles while the receptacle is mounted on the control panel When continuity is found between the outputterminals of the rece ptacle with awireconnectedacrosstheseterminals the AC receptacleis normal Whenthewire is removed and nocontinuity is found between th...

Page 40: ...V 220V 1 1 24 4 48 2 33 2 33 RGV2200 60 3 46 1 O V I O V O V I 1 24 3 46 1 24 I I 11ov 220v 11 OV 220V 2 64 1 oo 1 oo i 50 RGV2600 240v 2 64 1 19 1 19 220v 11OV 220V i 0 75 0 75 1 99 60 I I 120V 120Vi240V 0 75 0 75 1 99 I r n I 110V 220V 110Vj220V 0 70 I 0 70 1 1 44 I I j 4 240V 0 83 I 0 83 1 44 RGV4000 1 I 220v 11OV 220V 0 54 __ j 0 54 j 1 03 I 60 j 120V 120V 240V 0 54 0 54 i 1 03 I 11ov 220v 11o...

Page 41: ...ppears try checking in reversepolarity NOTE 2 Ifthe circuit testerisnotsufficiently accurate itmaynotshowthevalues given and may give erroneous readings Erroneous reading will also occur when thereisa wide variationofresistance among coil windings or when meas urement is performed at embient tem peratures different from2OoC 68 F 9 6 CONDENSER W Use a Dr Robin in capacitance meter mode to check the...

Page 42: ...10 Circuit inside of the diode rectifiers is as shown in Fig 9 9 Check continuity between each terminal b using a circuit tester as shown in Fig 9 10 The rectifier is normal when condtinuity is as follows W Checking table for analogue c ircuit tester I Apply black Sneedle of the circuit tester Analogue circuit tester i I Brown i Brown i Orange i Brown White i I Brown I No continuity No continuity ...

Page 43: ... thecheckingindicatesfailureeveninone section replace with a new one Some analogue testerslike Simpson brand operate as same as digital testers 10 DISASSEMBLY AND ASSEMBLY 10 1 PREPARATION and PRECAUTIONS 1 Be sure to memorizethelocation of individualpartswhen disassembling thegenerator so that the generator can be reassembled correctly Tag the disassembled part with the necessary information to f...

Page 44: ... See Fig 10 1 t t i 2 Disconnect the connectors on the wiring beween the frontpanel and the engine SeeFig 10 2 1 i Fig 10 1 f 1 3 Take off the bushing from the bottom of the front panel SeeFig 10 2 4 Disconnect the connectors on the wiring from the front panel to the alternator See Fig 10 1 Press the upperendof the bushing and pull out I i FIG 10 3 42 ...

Page 45: ...r and open the fuel cock to thoroughly discharge fuel See Fig 10 4 body screen 4 Attachthe strainercup to the strainer Donot losethe filter I I 1 Fig 10 4 I 2 Disconnect fuel hose from the strainer Loosen the hose clamp on the top of the i strainer and pull out the fuel hose from the strainer See Fig 10 5 3j Take off the four nuts and remove the fuel tank SeeFig 10 6 1 I TI Tool Pliers 10 mm spann...

Page 46: ... 8X20mm bolt and washer ass y 2 pcs 8mm stainless nut 2 pcs 8mm spring washer for RGV4000 and RGV6000 2 pcs Muffler gasket 1 PC 3 Removethemuffler cover 1and the mufflercover 2 from the muffler 6X lOmm bolt and washer ass y 8 pcs See Fig 10 8 3 For RGV6000 only Remove the muffler bracket fromthe rear cover 8X20mm bolt and washer ass y 2 pcs cIUFFLER COVER 1 A M ilL FFLERCOVER 2 for RGV6000 only FA...

Page 47: ...mount rubbers See Fig 10 8 3 Using a chain block sling up the engine and alternator and dismount from the frame Remarks Remove the air cleaner cover for easier dismounting Fig 10 8 3 Remove the mount rubbers from the frame Loosen the nuts on the bottom side of the frame SeeFig 10 9 Tool 12rnm spanner 12 mm spanner or box wrench MOUNT RUBBER 0 Fig 10 9 45 ...

Page 48: ...f the special tool on the head of the through bolt c Tighten the center boltto pull out the rear cover Remarks Insert the two screws sufficientlyand evenly or the thread hole maybe damaged at removing Tool 10 mm spanner or box wrench 10 mm spanner or box wrench Fig 10 10 Fig 10 11 In the case that RE AR COLER PULLER is unavailable remove the I rear cover by the follow ing instructions I 3 Hit on t...

Page 49: ...II 3 Hold the rear cover and stator upside down with both hands 4 Down the rear cover and stator over a lumberlightlyhitting the bottomof rear I cover to the top end of lumber to pull out I the stator I See FIE 10 16 i I 10mm socket wrench I I NOTES 1 1 Apply fingers to stator coil to keep the stator from dr oppingon the floor 2 Gently hit the bottomof rear cover to thetop end of lumber several ti...

Page 50: ...ing and stator from rear cover SUPPORT RING 60 BOLT 4 pcs 60 SPRING WASHER 4 pcs Q WASHER 4 pcs Fig 10 1 7 i1iTake off the through Dolt Apply a box nrench on the head of I throughbolt HittheLvrench handle with 1 a hammercounter clockwise to loosen j Fig 10 18 Box lvrench Plastic hammer 48 ...

Page 51: ...1 25 RGV4000 6000 M12XP1 50 3 Apply a few turnsof seal tape around the tip of the bolt Remarks Tool Fig 10 19 4 Screw the boltintothethreadofthe rotor shaft 5 Torque the bolt using a socket wrench until the rotor comesoff loose The hydraulic pressure inside the rotor shafttakes apan therotorfromthe engine shaft Fig 10 20 Do notstickoutyour face over the rotor It may jump up on separation Socket wr...

Page 52: ... Step 8 Partto remove Front Cover Description Remarks 1 Remove the front cover Loosenthe four bolts and removethe front cover 86 bolt 4 PC Fig 10 22 Tool 12mm Socket wrench 50 ...

Page 53: ...ff oil grease and dust from the tapered portion of engineshaftandmatchingtapered hole of rotor shaft Tighten the through bolt Applyawrench on thethroughboltandhit wrench handle clockwise with a hammer to tighten If an impact wrench is available use it 2 Mount the rotor to the engine shaft Tightening torque I Tightening torque IRGV I 115 135 kg cm 2200 2600 11 3 1 3 2 Nom I I 8 7 10 8 ft4bs 230 250...

Page 54: ...ver and I Tap on the support ring evenly using an aluminum bar and a hammer to press into the rear cover See Fig lO 26 4 Join the stator to rear cover with four bolts washers and spring washers See Fig 10 25 M6 bolt M6 washer 4pcs 4pcs M6 spring washer 4 pcs 80 1 00 kgwn 7 8 9 8 Nom 5 8L7 2ft lbs NOTE Tighten four boltsevenlytakingseveral steps The dimensions of the stator bolts are shown in Table...

Page 55: ... See Fig 10 27 Fig 10 27 Puttherearcoverwithstatorover the rotor Tap on the rearcoverevenlywithaplastic hammer to press the rotor bearing into the rear cover Fig 10 28 Fix the rear cover to the adaptor with bolts spring washers and washers M6 x 25 mm bolt 4 pcs 4 pcs M6 spring washer 4 pcs 346 washer 50 60 kg cm 4 9 5 9 Nom 3 6 4 3ft lbs four Fig 10 29 53 ...

Page 56: ...rame M8 flange nut 4 pcs Tightening torque 120 1 40 kg cm 11 8 13 7 Nom 8 7 1 0 8 ft lbS Fig 10 30 r FRAME UPPER Fig 10 31 NOTE The mount rubbersare selected to reduce vibration most effectivelyby model Be sure to use the correct mount rubber for your generator Although mount rubbers have the same appearance their characteristics are different 2 Attach the 5 mm terminal of the grounding wires gree...

Page 57: ...n NOTE When tightening the nuts slightly lift the engine and alternator assembly so that the weight is not applied to the mount rubbers 4 Fasten the other earth cable with5 mm terminal to the unpainted bolt hole on the frame See Fig 10 32 5 Attach the rear plate frame For RGV2200 2600 4000 only 6 x 10 mm bolt 2 pcs Attach fuel tank mount rubbers to rear plates The nuts or mount rubbers are welded ...

Page 58: ...uffler first P Use thespringwashers or RGV4000and RGV6000 8mm stainless nut 8mm spring washer 2 pcs 2 pcs for RGV4000 and RGV6000 only 220 280 kgwn 21 6 27 4 Nom 15 8 20 2 ft lbs zTightentheboltstofixthe muffler to the A rear cover M8 X20mm bolt and washerAss 2 pcs for RGV2200 2600 4000 190 250 kg crn 18 6 24 5 Nom 13 7 1 8 0 ft lbS isFor RGV6000 only Tighten the two bolts to fix the muffler brack...

Page 59: ...00 only Attach the fuel strainer to the frame FUEL TAXK CAP FUEL GAUGE 4 9 6 9 Nom 2 Mountthefueltank on the frame with rubber washers between the tank flangeand the frame M6 X20mm bolt black Rubber asher NOTE For easy tank assembly glue the rubber washersover the mountingholes of the Y frame 3 Connect the rubber pipe First it thehose clamps on therubber pipe and connect it to the strainer and the...

Page 60: ...t panel 3 4 4 s c r e 6 pcs RGV2200 RGV2600 RGV4000 344screLy 7pcs RGV6000 2 Disconnect the connectorson the wires to detach the control panel and front panel 3 Remove the condensers and diode rectifier from the front panel 4 After disconnecting individual wires remove the control panel components NOTE Full power switch and pilot lamp have their wires soldered Unsolder them to remove those parts i...

Page 61: ... I MODEL RGV2200 I RGV2600 I RGV4000 1 RGV6000 I CAPACITY j 17 2F 20 2Fx2 i 28cFX2 24y F Table 11 1 If such an instrument is unavailable the condenser can be checkedby replacing with a newone If the generator performs good with new condenser the causeof trouble is defect in original condenser 11 1 2 CHECKING STATOR Removecontrolpanelanddisconnectstator wires at the connectors Measuretheresistanceb...

Page 62: ... Robin or a circuit tester measure the resistance of the field coil at the terminals RXlQ lo t MODEL RGV6000 RGV2200 RGV2600 RGV4000 RESISTANCE 2 52 Q I 2 01ST 1 77R I 1 60 Q T de 11 2 NOTE 1 Because a diode is soldered to thecoil ends at theterminals resistancemay be measured only when tester probes touch the terminals inone combination of polarity Therefore if no resistance reading appears try c...

Page 63: ...rated r p m How to adjust engine r p m 1 Loosen the lock nut on the adjusting screw Turn the adjusting screw clockwise to de creaseenginespeed or counter clockwiseto increase engine speed Normal engine speed at no load is 3100 3150 r p m for 50Hz type 3700 3750 r p m for 6OHz type 11 2 2 CHECKING CONDENSER Check condenser referring to Step11 1 1 11 2 3 CHECKING STATOR Check stator referring to Ste...

Page 64: ...faulty repair it 11 34 CHECK IF THE ENGINE I S OVER HEATED If the cooling air inlet and or cooling air outlet is clogged with dirt grass chaff or other debris remove it 11 3 5 CHECK THE INSULATION OF THE GENERATOR Stop the engine Measure the insulation resistance between theliveterminal of thereceptacleand the ground terminal If the insulation resistance is less than 1MQ dis assemble thegeneratora...

Page 65: ...th a circuit tester Refer to Section 9 7 DIODE RECTIFIER for the checking procedure 11 4 5 CHECKTHE DC COIL II Fig 17 10 Check the resistance between two brown leads from stator with a circuit tester I MODEL SPECIFICATION I RESISTANCE I i 50Hz 11OV 220V 240V 11OVl22OV 0 3652 i 60Hz i 120V 220V 11OV 22OV 12OVl24OV 0 32R I RGV2200 I i 50Hz 1 110V 220V 240V 110V 220V 1 0 260 60Hz I 120V 220V 110V 220...

Page 66: ...increased lMost induction loads such as electric motor or electric tools or welding machine require three tofivetimeslargewattage of theirratingsat starting This starting wattage must not exceed the rated output of the generator 3 Check the slow set r p m The normal idling speed by the IDLE CONTROL is as follows RGV2200 2600 1900 2100 r p m RGV4000 6000 2000 2200 r p m The above speed setting is f...

Page 67: ... IDLE CONTROL UNIT I ZCT Fig 17 14 IDL Fig 11 15 Circuit tester with battery power source 1SV Apply black3needle of the circuit tester 1 I g A a n L I I 250 kR 250 kR i 75kQ Q 1 00 22 I 00 Apply red needle I of the circuit tester 3 1 250 kR 1 250 kQ 75 kR I 75 kR I I 250 kR n f I 8 5 kR 3 0 7 8kR 7 8kQ 1 1 Teste measuring range 1000 k 0 Tabi e 11 4 NOTE The resistance readings vary depending on th...

Page 68: ...m SOLENOID are securely connected 3 Check the wiring of IDLE CONTROL USIT Check all leads from IDLE CONTROL UNIT are securely and correctly connected 4 Checking the SOLEKOID Measure the resistance between two leads from SOLENOID I NORMAL RESISTANCE I 25 31 O If the resistance islargerorsmallerthan th is range SOLENOID is defective Replace vith a new one SOLEXOID Fig 11 17 66 ...

Page 69: ...12 WIRING DIAGRAM 0 RGV2200 2600 50Hz 11OV 60H 11 OV 60HZ 120V TYPE ENGINE CONT BOX r r 1 ET I 67 ...

Page 70: ...RGV2200 2600 50H 220V 240V 60Hz 220V TYPE ENGINE CONT BOX r r 1 I I I STOP S W I b i i L CB T fix I I 68 ...

Page 71: ...RGV2200 2600 50Hz 60H llOV 22OV TYPE ENGINE CONT BOX r r 1 ET 1 25mm2 69 ...

Page 72: ...RGV2200 2600 U K 50H llOV 22OV BS RECEPTACLE ENGINE CONT BOX r r 1 I I STOP S W 3 B l a c k I c CB T I 1 I I Brown White 70 ...

Page 73: ...0 RGV2600 U S A 60Hz 12OV NEMA RECEPTACLE ENGINE r CONT BOX 1 I I ET 71 ...

Page 74: ...0 RGV4000 50H 11 OV 60Hz 11OV 60Hz 120V TYPE ENGINE CONT BOX r 1r 1 STOP SW I I ET I Ii Piii I 72 ...

Page 75: ...RGV4000 50H 220V 240V 60HZ 220V TYPE ENGINE CONT BOX 7 r 1 I I I I I Brown White L 1 L I J I I i I I I I I i I ET 73 ...

Page 76: ...0 RGV4000 5OHZ 6OHZ l1OV 220V TYPE ENGINE CONT BOX r 7 r 1 ET 74 ...

Page 77: ...RGV4000 U K 50H llOV 220V BSRECEPTACLE ENGINE CONT BOX r 1r 1 STOP S W Black I II Ii P Ii i I I I J 75 ...

Page 78: ...0 RGV4000 U S A 60Hz l20V 240V NEMA RECEPTACLE with IDLE CONTROL ENGINE CONT BOX r r 1 I I STOP S W A I ET Green Yellow L II l I 76 ...

Page 79: ...RGV6000 5OHZ 1lOV 6OHZ 1lOV 60Hz 120VTYPE ENGINE CONT BOX r 1r 1 I I STOP S W I Brown White I 0 75mm2 2 00mm2 ET 77 ...

Page 80: ...RGV6000 50H 220V 240V 60HZ 22OV TYPE ENGINE CONT BOX r 7 r 1 I I I 1 I I Brown White I 0 75mm2 2 Omm ET 1 25mm 78 ...

Page 81: ...0 RGV6000 50Hz 60HZ 11OV 22OV TYPE ENGINE CONT BOX r r 1 I STOP S W I I I L J Green I I Brown White I 1ET I 79 ...

Page 82: ...RGV6000 U K 50H lIOV 220V BS RECEPTACLE ENGINE CONT BOX r 1 L I I GENERATOR I I r I I I I I I Brown White I STOP S W Green Yellow I T I T r lET 80 ...

Page 83: ...0 RGV6000 U S A 60Hz l20V 240V NEMA RECEPTACLEwith IDLE CONTROL ENGINE CONT BOX r 1r 1 I II I I I I White I I I I J 81 ...

Page 84: ...a TYPE WITH ELECTRIC STARTER Optional Equipment 15mm2 ENGINE CONT BOX Black 1 Green Yellow I 4 ET Key switch M ST IG 6 I I I I OFF ON I START a2 ...

Page 85: ...TYPE WITH ELECTRIC STARTER AND IDLE CONTROL Optional Equipment M M B IG ST I ET L I I b l u e Key switch a3 ...

Page 86: ...0 TYPE WITH IDLE CONTROL Optional Equipment ENGINE CONT BOX r r 1 I I I I Green Yellow I SOL I I I I CHG 84 ...

Page 87: ...ing N FB No Fuse Breaker vc sw Voltage Changeover Switch sw1 Voltage Changeover Switch STOP SW EngineStop Switch 0 s Oil Sensor Control Unit soL Solenoid Idle ControlUnit Spark Plug Charge Coil Ignition Coil ET Earth Terminal Ground Terminal ST M Starting Motor KEY SW BAT Battery Key Switch V Voltmeter REC Control Box Front Panel CONT BOX AC Output Receptacle 85 ...

Page 88: ...ESLTD INDUSTRIAL PRODUCTS DIV Subaru Bldg 1 7 2 Nishi Shinjuku Shinjuku ku Tokyo 160 Japan CABLE ADDRESS FUJIHEAVYTOKYO TEL Tokyo 03 3347 2414 5 TELEX 232 2401 FUJI J FACSIMILE TOKYO 03 3347 2418 x PRINTEDINJAPAN June 1993 ...

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